Sunstream FL10 Setup guide

PART NO. 690178 REV: C
FL10, 13, 15 HOVERCOVER
ASSEMBLY , INSTALLATION & USE MANUAL
READ CAREFULLY
KEEP THESE INSTRUCTIONS
FA-HC30144
© SUNSTREAM CORPORATION 2010—ALL RIGHTS RESERVED

PART NO. 690178 REV: C 2
Table of Contents
Disclaimer of Liability 3
Parts List 4-5
Assembly 6-19
Height Adjustment 20
Safety Instructions/Maintenance 21
Warranty 22
Tools Recommended
Socket Wrench, 9/16” & 1/2” sockets
9/16” Wrench
1/2” Wrench
Drill
5/16” & 3/8’ Drill bits
3/8” Nut Driver
Screwdriver
Anti-seize

PART NO. 690178 REV: C 3
These assembly and installation instructions have been provided by Sunstream Corporation at the
request of the potential installer and/or assembler. If you are not an authorized Sunstream Dealer
and are not a reasonably skilled mechanic, please contact Sunstream so that we can refer you to a
local dealer who can skillfully and safely perform the assembly and installation of your Sunstream
boat lift.
It is the potential installer and/or assembler’s responsibility to determine whether he or she has the
necessary skills, knowledge, and tools to properly and safely assemble and/or install the Sunstream
Lift described herein. Improper assembly and/or installation may cause the lift to function im-
properly or not to function. Improper assembly and/or installation may additionally cause a risk to
personal safety or property. If the assembler and/or installer is confused or has questions or con-
cerns about a particular assembly or installation, he or she should contact Sunstream by telephone
at (253)-395-0500, Int’l (001)-(253)-395-0500 before proceeding further. The information con-
tained in these instructions does not constitute a warranty or guarantee of any kind.
An assembler’s and/or installer’s failure to correctly follow these assembly and installation in-
structions constitutes a waiver of the assembler and/or installer’s rights against Sunstream regard-
ing any subsequent damages to property or personal injury caused by the assembler’s and/or in-
staller’s improper assembly and/or installation.
Disclaimer of Liability

PART NO. 690178 REV: C 4
Parts List
SELF THREADING SCREW #14 X 4.00”
11-041602-40
16
34 MACHINE SCREW 5/16” X 3.50”
11-051401-90
BOLT, 3/8” X 2.50”
11-061001-92
BOLT, 3/8” X 3.00”
11-061200-16
BOLT, 3/8” X 2.00”
11-060801-32
SELF DRILLING SCREW #14 X 1.00”
11-000401-93
SELF DRILLING SCREW #14 X 2.00”
11-000001-81
BOLT, 5/16” X 1.50”
11-050600-38
NYLOCK, 5/16”
12-050000-62
NYLOCK, 3/8”
12-060000-22 SNAP BUTTON
15-000001-83
CAP
690501
VELCRO STRAP
69-000001-00
D-RING VELCRO STRAP
690493
WIRE TIE
690255
4
17
4
4
16
25
8
12
55
28
6
10
16 RAFTERS

PART NO. 690178 REV: C 5
Parts List
UPRIGHT AS.
94-000009-30
1
1
8
RAFTER
941624
GUIDE ON
95-000006-19
2
GUIDE ON SLEEVE
44-000008-99
2
FLOAT BRACKET
44-000011-56
6
CLAMP
42-000012-73
12
END BRACKET
95-000008-85
2
SHIM
42-000012-72
2
DIAGONAL BAR
44-000012-66
6
FRAME BRACKET L
95-000007-92
2
FRAME BRACKET R
95-000007-93
2
END FLOAT BRACKET L
95-000008-87
1
END FLOAT BRACKET R
95-000008-86
1
PVC ELBOW
44-000011-69
4
UNION SLEEVE
44-000011-72
6
FRAME TUBE AS.
95-000009-27
1
BAG 1
1 OWNERS MANUAL 690178
STOP TUBE
440627
4

PART NO. 690178 REV: C 6
Assembly
Outer PVC Guide
Inner Aluminum Guide
Outer Telescoping Linkage
Inner Telescoping Linkage
Snap Button
Assemble all Telescoping Linkages Assemble all Slide Tubes
Note orientation

PART NO. 690178 REV: C 7
Assembly
IMPORTANT:
Do not over tighten bolt. Squeezing the frame bracket prevents Linkage from pivoting.
Assemble all Uprights
PVC Guide
Bolt, 3/8” x 3.00”
Nylock 3/8”
Bolt, 3/8” x 2.50”
Nylock 3/8”
Frame Bracket
Telescoping
Linkage

PART NO. 690178 REV: C 8
Assembly
Ensure all Velcro Strap hooks & loops face to inside of frame.
VELCRO STRAP
NYLOCK, 3/8”
5/16” X 3.50”
MACHINE SCREW
Side Tube
IMPORTANT:
Ensure Side Tube dimensions are as follows:
Holes 5” from end connect to PVC Elbow.
Holes 7” from end connect to Union Sleeve.
PVC Elbow
Union Sleeve
6 ft Center Tube
7”
Note rafter hole orientation
End Tube
End Tube
18X
18X
10X
5”
Assemble Frame

PART NO. 690178 REV: C 9
Assembly
#14 x 4.00”
Self Threading Screw
D-Ring Velcro Strap
Ensure all Velcro Strap hooks & loops face to inside of frame.
16X
16X
Secure rafters.

PART NO. 690178 REV: C 10
Assembly
Remove Guide-on caps from existing guide-ons.
Install additional guide-ons and drop stop tubes down guide-ons.
Set guide-ons to desired boat beam width.
Bolt 3/8” X 3.00”
Nylock 3/8”
Guide-on Sleeve
6X
2X
Install End Float Brackets
FWD
2X
End Float Bracket L
End Float
Bracket R
End Float
Bracket L
Stop tubes
4X