Sunstream FL15023 User manual

READ CAREFULLY.
KEEP THESE INSTRUCTIONS.
COPYRIGHT 2008 SUNSTREAM CORPORATION - ALL RIGHTS RESERVED
FORM NO.
PAGE 1 OF 23
REV.
690249
A
FL15023
TM
ASSMBLY MANUAL

9/16
3/4
9/16
3/4
12X
2X
941259
Tools Recommended:
Table of Contents
Disclaimer of Liability...................................................................................................2
Parts ...........................................................................................................................3
Assembly..............................................................................................................4 - 22
Warranty………………………………………………………………………………….....23
FORM NO.
PAGE 2 OF 23
690249
Disclaimer of Liability
These assembly and installation instructions have been provided by Sunstream Corporation at
the request of the potential installer and/or assembler. If you are not an authorized Sunstream
Dealer and are not a reasonably skilled mechanic, please contact Sunstream so that we can
refer you to a local dealer who can skillfully and safely perform the assembly and installat i on
of your Sunstream boatlift.
It is the potential installer and/or assembler’s responsibility to determine whether he or she has
the necessary skills, knowledge, and tools to properly and safely assemble and/or install the
Sunstream Lift described herein. Improper assembly and/or installation may cause the Lift to
function improperly or not to function. Improper assembly and/or installation may additionally
cause a risk to personal safety or property. If the assembler and/or installer is confused or has
questions or concerns about a particular assembly or installation, he or she should contact
Sunstream by telephone at (888)-786-5438 before proceeding further. The information
contained in these instructions does not constitute a warranty or guarantee of any kind.
An assembler’s and/or installer’s failure to correctly follow these assembly and installation
instructions constitutes a waiver of the assembler and/or installer’s rights against Sunstream
regarding any subsequent damages to property or personal injury caused by the assembler’s
and/or installer’s improper assembly and/or installation .

941319
4X
ASSEMBLY, FLOAT, CENTER SPLICE
411591
TUBE, FLOAT, UNION, FL15
2X
2X
941115
ASSEMBLY, LEFT FLOAT /W ROLLER
941361
1X
ASSEMBLY, FRAME
PARTS
KIT, HARDWARE
911313
1X
4X
95-000006-19
WELDMENT, GUIDEONS
4X
941234
ASSEMBLY, GUIDE ON CAP
2X
941116
ASSEMBLY, RIGHT FLOAT /W ROLLER
1X
99-000007-17
ASSEMBLY, POWERPACK, P80
FORM NO.
PAGE 3 OF 23
690249

ALL
ALL
YOUR DEALER
OR
SUNSTREAM (253)-395-0500
ASSEMBLY
FORM NO.
PAGE 4 OF 23
690249

FWD
1
FORM NO.
PAGE 5 OF 23
690249

43-000012-41 43-000012-42
11-061200-16
BOLT, .375-16 X 3.00, HEX, SS
8X
NUT, .375-16, NYLOCK, SS
12-060000-22
8X
2
FORM NO.
PAGE 6 OF 23
690249

BOLT, .500-13 X 2.75, HEX, SS
11-081100-26
8X
4X
NUT, .500-13, NYLOCK, SS
12-080000-31
8X
3
FORM NO.
PAGE 7 OF 23
690249

2X
12-080000-31
NUT, .500-13, NYLOCK, SS
4X
13-080000-32
WASHER, .500, SS
4X
49-000000-62
PLATE, FLOAT, UNION
2X
WELDMENT, THREADED ROD
95-000002-29
4X
50 FT-lbs
68 N-m
4X
4
FORM NO.
PAGE 8 OF 23
690249

2X
8X
50 FT-lbs
68 N-m
8X
WELDMENT, THREADED ROD
95-000002-29
8X
12-080000-31
NUT, .500-13, NYLOCK, SS
8X
13-080000-32
WASHER, .500, SS
8X
5
FORM NO.
PAGE 9 OF 23
690249

WASHER, .750, SS
13-120000-59
16X
PIN, COTTER, .125 X 1.50, SS
14-020700-33
PIN, .750 X 4.48, SS, HIGH STRENGTH
14-121703-07
4X
6
8X
FORM NO.
PAGE 10 OF 23
690249

WASHER, .750, SS
13-120000-59
16X
PIN, COTTER, .125 X 1.50, SS
14-020700-33
8X
PIN, .750 X 4.48, SS, HIGH STRENGTH
14-121703-07
4X
7
FORM NO.
PAGE 11 OF 23
690249

WASHER, .750, SS
13-120000-59
8X
PIN, COTTER, .125 X 1.50, SS
14-020700-33
PIN, .750 X 4.48, SS, HIGH STRENGTH
14-121703-07
4X
8
8X
FORM NO.
PAGE 12 OF 23
690249

14-122000-09
PIN, .750 X 5.00, SS, HIGH STRENGTH
4X
WASHER, .750, SS
13-120000-59
8X
PIN, COTTER, .125 X 1.50, SS
14-020700-33
8X
9
FORM NO.
PAGE 13 OF 23
690249

BEAM SIZE
WASHER, .750, SS
13-120000-59
8X
PIN, COTTER, .125 X 1.50, SS
14-020700-33
8X
PIN, .750 X 4.48, SS, HIGH STRENGTH
14-121703-07
8X
10
≥ 8' 10"/≥269cm
≤ 8' 10"/≤269cm
FORM NO.
PAGE 14 OF 23
690249

4X
11-061200-16
BOLT, .375-16 X 3.00, HEX, SS
12X
NUT, .375-16, NYLOCK, SS
12-060000-22
12X
11
FORM NO.
PAGE 15 OF 23
690249

≤ 8' 10"/≤ 269cm
BEAM WIDTH
≥ 8' 10"/≥ 269cm
≤ 9' 6"/≤ 290 cm
BEAM WIDTH
≥ 9' 6"/≥ 269cm
≤10' 2"/≤ 310 cm
BEAM WIDTH
≥ 10' 2"/≥ 310 cm
≤ 10' 6"/≤ 320 cm
BEAM WIDTH
11A
FORM NO.
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690249

8X
12
FORM NO.
PAGE 17 OF 23
690249

16X
13
FORM NO.
PAGE 18 OF 23
690249

14
FORM NO.
PAGE 19 OF 23
690249

92-000009-73
92-000009-73
15
FORM NO.
PAGE 20 OF 23
690249