Suntex PC-3310-RS User manual

PC-3310-RS
Intelligent
pH/ORP
Transmitter
Operation
Manual

Precautions for installation
Brief Instruction................................................................................................................................... 1
1.Specification ...................................................................................................................................... 4
2.Assembly and installation ................................................................................................................ 5
2.1 Transmitter installation ................................................................................................................ 5
2.2 Illustration of panel mounting...................................................................................................... 5
2.3 Illustration of wall mounting and pipe mounting ........................................................................ 6
2.4 Assembly of electrode and housing ............................................................................................. 7
2.4.1 Cable set-up ........................................................................................................................ 7
2.4.2 Assembly of immersive electrode holder and junction box................................................ 7
2.5 Illustration and description of junction box................................................................................. 9
3. Overview of pH transmitter PC-3310.......................................................................................... 10
3.1 Illustration of rear panel:............................................................................................................ 10
3.2 Illustration of terminal function:................................................................................................ 10
3.3 Description of terminal function.................................................................................................11
3.4 Installation of accessorial transmitter PH-300T (Optional)....................................................... 12
3.5 Connection of transmitter PC-3310-RS and accessorial transmitter PH-300T ......................... 13
3.6 Typical wirings........................................................................................................................... 14
3.7 Illustration of electrical connection ........................................................................................... 15
3.8 Online pH/ORP measurement system（Optional）.................................................................. 16
4. Configuration................................................................................................................................. 17
4.1 Illustration of front panel: .......................................................................................................... 17
4.2 Keypad:...................................................................................................................................... 17
4.3 LED indicators:.......................................................................................................................... 17
5. Operation........................................................................................................................................ 18
5.1 Measurement mode:................................................................................................................... 18
5.2 Set-up menu: .............................................................................................................................. 18
5.3 Calibration menu: ...................................................................................................................... 18
5.4 Shortcuts: ................................................................................................................................... 18
5.5 Default value:............................................................................................................................. 18
5.5.1 Setting default value ......................................................................................................... 18
5.5.2 Calibration default value................................................................................................... 19
6. Settings............................................................................................................................................ 20
CONTENTS

6.1 Entry of set-up menu.................................................................................................................. 20
6.2 Security code of settings ............................................................................................................ 21
6.3 Language.................................................................................................................................... 22
6.4 Mode .......................................................................................................................................... 23
7. Settings............................................................................................................................................ 24
7.1 Entry of set-up menu.................................................................................................................. 26
7.2 Security password of settings .................................................................................................... 27
7.3 Language.................................................................................................................................... 28
7.4 Mode .......................................................................................................................................... 29
7.4.1 Enter setup of Mode, select pH measurement mode and select the display mode ........... 29
7.4.2 Enter setup of Mode, select ORP measurement mode and select the display mode......... 30
7.5 Milti-Cal..................................................................................................................................... 31
7.6 Product Adjustment.................................................................................................................... 32
7.7 Temperature ............................................................................................................................... 33
7.8 Relay 1 ....................................................................................................................................... 34
7.9 Relay 2 ....................................................................................................................................... 35
7.10 Clean ........................................................................................................................................ 36
7.11 Analog output 1 (pH/ORP) ...................................................................................................... 37
7.12 Date/Time (Clock) ................................................................................................................... 38
7.13 RS-485 communication ........................................................................................................... 39
7.14 Sample average of measurement (Digital Filter) ..................................................................... 40
7.15 Backlight settings..................................................................................................................... 41
7.16 Contrast settings....................................................................................................................... 42
7.17 Logbook ................................................................................................................................... 43
7.18 Return....................................................................................................................................... 44
8. Calibration .................................................................................................................................... 45
8.1 Enter calibration setup menu ..................................................................................................... 46
8.2 Security password of calibration (Code).................................................................................... 47
8.3 pH calibration ............................................................................................................................ 48
8.3.1 TECH mode ...................................................................................................................... 48
8.3.2 NIST mode........................................................................................................................ 48
8.3.3 Any mode .......................................................................................................................... 48
8.3.4 Define mode...................................................................................................................... 49
8.3.5 Definition of calibration parameter................................................................................... 49
8.3.6 TECH, NIST buffer Calibration........................................................................................ 50
8.3.7 Any Calibration................................................................................................................. 51
8.3.8 Define Calibration............................................................................................................. 52
8.3.9 Remote pH Calibration(TECH, NIST only) ..................................................................... 54

8.4 ORP calibration.......................................................................................................................... 57
8.5 Return......................................................................................................................................... 58
9. MODBUS protocol and instructions............................................................................................ 59
9.1 Communication connection ....................................................................................................... 59
9.2 Modbus address and command table ......................................................................................... 61
9.3 Modbus example descriptions (ex:function code 03H) ............................................................. 62
10. Error messages (Error code)....................................................................................................... 67
11. Maintenance ................................................................................................................................. 68
Appendix............................................................................................................................................. 69

Thank you for purchasing Suntex products. In order to continually improve and enhance the transmitter’s
function, Suntex reserves the right to modify the content and icon display of the product. The actual situation
is subject to the instrument without notice. The operation manual is only provided for function and
installation description, Suntex Instruments Co., Ltd. is not liable for any person or entity for any direct or
indirect loss or damage due to improper usage of this product. If you have any questions or find omission,
negligence or mistakes of the operation manual, please contact with our staff, thank you.
Precautions for installation
Wrong wiring will lead to breakdown or electrical shock of the instrument, please read this
operation manual clearly before installation.
zMake sure to remove AC power from the transmitter before wiring input, output connections,
and remove it before opening the transmitter’s housing.
zThe installation site of the transmitter should be good in ventilation and avoid direct
sunshine.
zThe material of signal cable should be special coaxial cable. Strongly recommend using our
coaxial cable. Do not use normal wires instead.
zAvoid electrical surge when using power. Especially when using three-phase power, use
ground wire correctly. If the power surges interference occurs, separate the power supply of
transmitter from the control device, such as: dosing machines, mixers, etc. to make individual
power supply for the transmitter; or set surge absorber to reduce the power surges at all
electromagnetic switches and power control device coils.
zThe internal relay contact of the instruments is for alarm or control function. Due to safety,
please must connect to external relays which can stand enough ampere to make sure the
safety operation of the instrument.（Please refer to chapter 3.7ȾIllustration of electrical
connectionȿ）
zThere shows LABEL on the display any time, so there are not showing the graphic menu of
function descriptions in this operation manual.

Brief Instruction
Description of set-up settings炷
炷
see chapter 7 for details
炸
press and simultaneously to see the overview of the set-up settings now. Then press
if you would like to modify set-up settings. Press keypad according to index of keypad on
the screen.
Index of keypad烉
keypad Accordingly item Description
Back to upper layer
Choose leftward of change to left page
Increase digit
Choose rightward of change to right page
Decrease digit
Confirm settings after modifications and then go through
next step
Selection of set-up items烉
keypad Accordingly item Description
Mode Measurement mode, to choose pH or ORP measurement
Multi-Cal.
Multi-point calibration, to choose 1, 2, or 3 points
calibration (PC-3310 provides up to three points
calibration)
Temperature
Temperature measurement and compensation, including
MTC, PTC, NTC (3 types total). MTC---Manual
temperature compensation, PTC/NTC--- auto temperature
compensation
Relay 1 First relay setting, to choose action off or Hi/Lo alarm
к

Relay 2 Second relay setting, to choose action off or Hi/Lo alarm
Clean Automatic wash time setting, to choose electrode clean
equipment’s ON and OFF duration
Analog 1 Current output according to pH or ORP setting range
Analog 2 Current output according to temperature setting range
Clock
Clock setting (When out of power and reboot it, the
instrument’s time setting will return to the factory
pre-setting)
Digital Filter Take every serial 1~60 measurements, average them
continuously, and make it as the readings
Back Light Backlight setting, to set Auto/ON/OFF backlight,
brightness, and sensitivity
Contrast Contrast of screen setting
Return Setting of returning to the measurement mode
Code
Security code of set-up mode. The set-up code is
precedential to calibration code, thus it can pass a different
security code of calibration.
Language Available for English, Traditional Chinese, Simplified
Chinese
л

Description of calibration settings炷
炷
see chapter 8 for details
炸
Press and simultaneously to see the last calibration information. Then press if
you would like to make a new calibration or modify setting of calibration. Press keypad
according to index of keypad on the screen.
Index of keypad烉
keypad Accordingly item Description
back to upper layer
Choose leftward of change to left page
Increase digit
Choose rightward of change to right page
Decrease digit
Confirm settings after modifications and then go through
next step
Selection of calibration settings烉
keypad Accordingly item Description
TECH Use TECH buffer as standard solution for calibration
NIST Use NIST standard buffer (DIN 19266) as standard
solution for calibration
Any Use any buffer solution by users’ definition for calibration
Define
Preset five standard buffer solutions to make users change
the default value. Establish and save the suitable standard
buffer pH/temperature data that stores up to five groups
to make a calibration
Return Time interval setting of returning to the measurement
mode
Code Security code of calibration mode.
м

1.Specifications
Model PC-3310-RS
Measuring modes pH / ORP / Temp.
Ranges
pH -2.00~16.00 pH
ORP -1999~1999 mV
Temp. -30.0~130.0 qC
Resolutions
pH 0.01 pH
ORP 1 mV
Temp. 0.1 qC
Accuracy
pH ±0.01 pH (±1 Digit )
ORP ±0.1% (±1 Digit )
Temp. ±0.2qC (±1 Digit),
equipped with temperature error modification function
Temperature
Compensation
NTC30K/ PT 1000 auto temperature compensation
Manual adjustment temperature compensation
Calibration mode TECH, NIST, Any Buffers, up to five point calibration
Remote pH Calibration Modbus address provided for TECH, NIST buffers remote calibration
Ambient Temp. 0~50qC
Storage Temp. -20~70qC
Input Impedance > 1012 Ω
Display
Large LCM with sensitization sensor for auto/manual illumination
function and contract function
Text mode: Numerical dis
p
la
y
Chart mode: 3 mins real-time d
y
namic
g
ra
p
h
Trace mode: Set up from 3 mins to four weeks duration of the
measured value trend
g
ra
p
h
Analog Output Isolated DC 0/4~20mA corresponding to main measurement,
max. load 500:
Logbook 50 sets of important events & error diagnostic records
RS-485 Interface Isolated, MODBUS protocol
Modbus Communication Provide measurements, calibration data, sample adjustment, event
logbook, etc., parameter readout and setting
Control
Settings
Contact RELAY ON/OFF contact炻240VAC 0.5A Max.(recommended)
Activate Hi/Lo. Hi/Hi. Lo/Lo selectable two programmable set-points
Wash RELAY contact: ON 0~99min. 59sec. / OFF 0~999hr 59min.
Voltage Output DC±12V炻1W max., for PH-300T(optional)
Power Supply 100V~240VAC±10%, 6W max.炻50/60Hz
Installation Wall or Pipe or Panel Mounting
Dimensions 144mm × 144mm × 115mm (HuWuD)
Weight 0.8Kg
Protection IP65(NEMA 4X)
Note: The specifications are subject to change without notice.
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2į
į
Assembly and installation
2.1 Transmitter installation
This transmitter can be installed through panel mounting, wall mounting and 2ȿpipe mounting.
Installation of panel mounting: First, prepare a square hole of 138mm x 138mm on the panel box,
and then insert the controller directly into the panel box. Insert the accessorial mounting bracket from
the rear, and make it be fixed into pickup groove.
2.2 Illustration of panel mounting
91 mm
138 mm
138 mm
Hole size
42 mm
為
42 mm
為
為
為
Mounting bracket
Hole distances on the panel box
Illustration of panel mounting,
fixed with mounting bracket
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2.3 Illustration of wall mounting and pipe mounting
Installation of pipe mounting,
Fixed with U-shaped pipe clamp.
Optional, Order Number烉8-34
Installation of wall mounting.
Fixed with 4 x M5 screws.
Sun shield (Pipe mounting, Optional)
Order NO烉8-35為8-35-1
Sun shield (Wall mounting, Optional)
Order NO烉8-35為8-35-2
Penetrate the two prepared holes in the rear cover and
fix the U-shaped pipe clip, and then install two
waterproof squeezed caps into the holes from inner rear
cover to prevent from the water vapor.
Insert the single hole rubber plug into
the unused cable gland, and then
tighten up the cable gland to prevent
from the penetration of water proof.
п

2.4Assembly of electrode and housing
2.4.1 Cable set-up
a. Make sure to remove the conductive rubber or aluminum-foil layer between the electrode signal
wire and the coaxial shield.
b. Extend the cable to the transmitter without any joint except specific junction box. Connect the
transparent coaxial inner directly to the Glass terminal on the back of transmitter, and metal
connect coaxial shield to Refįterminal.
2.4.2Assembly of immersive electrode holder and junction box 8-09-5+ PP-100A(Optional)
1. Insert the electrode(H) through PP Electrode Protective Housing(G)
2. Rinse the electrode(H) properly, so that it can be easily pass through Rubber electrode
holder(I)ĭleave about 5cm bellow.
3. Install the prepared Rubber electrode holder (I) into PP Electrode Protective Holder(G) and
fix with PP pipe protective cover(J) tightly.
A------ Upper cover of round junction box
B------ O-ring
C------ Cable fixing gland MG16A
D------ Lower cover of round junction box
E------ Cable fixing point MG16A
F------ O-ring
G------ PP Electrode Protective Housing
H------ Electrode (SensorĪ
I------- Rubber electrode holder
J------- PP pipe protective cover
Set-up diagram of coaxial cable:
See the correct set-up method on the left:
Note: The black conductive rubber
covering on the coaxial inner should be
removed.
Metal coaxial shield
Transparent coaxial inner
(Remove the conductive rubber)
р

4. Insert the Electrode cable(H) through Lower cover of round junction box(D) and Cable fixing
gland(C), and use Lower cover of round junction box(D) to fix PP Electrode Protective
Housing(G) tightly.
5. Prepare 15cm cable in the PP pipe, and then fix Cable fixing gland MG16A(C) tightly. Leave
Electrode cable(H) for about 12-14cm, and split it carefully.
6. Fix the terminal of electrode coaxial inner on terminal block 1 of round holder; Fix the
terminal of electrode coaxial shield on terminal block 3. (See the instruction of junction box)
7. Extend the cable to pass through Cable fixing gland(E) on Lower cover of round junction
box(D), and fix Cable fixing gland MG16A(E) tightly, leaving 12-14cm in the box for split.
8. Extend the lead coaxial inner and electrode coaxial inner to connect them; extend the lead
coaxial shield to fix on the terminal block 3. Tight up Upper cover of round junction box(A)
to finish the installation.
Installation of holder support base
The L-shaped electrode holder support base is installed by finding a appropriate position in
the edge of a pool according to the field’s needs with nails or expansion screws.
1. Fix the holder fixed plate(C) into the support base (D)
2. Fix the U-shaped clamp (A) into immersive holder (B)
3. Combine the item 1. and item 2., tighten it up by the plastic screws (E)
A------Holder U-shaped clamp
B------Immersive holder(PP-100A)
C------Holder fixed plate
D------Support base
E------Plastic screws
с

2.5 Illustration and description of junction box
(Two-wire distributing system
and Three-wire distributing system)
(1) Two-wire distributing system
INPUT terminals Terminal
No. OUTPUT terminals Terminals on
Transmitter
Coaxial inner 1 Coaxial inner’s extension wire for
electrode
GLASS
Shield (forbidden) 2 Shield (forbidden) ------
Coaxial shield 3 Coaxial shield’s extension wire for
electrode
REF
Temperature probe
red wire
4 Red wire’s extension wire for
electrode
T/P
Temperature probe
green wire
5 Green wire’s extension wire for
electrode
SG
Alternative 6, 7 Alternative ------
Note: 1. Extension cable, Order number: 7202-F94009-BK or 7202-RG-58
1.) If temperature probe is not used, the Order No. is 7202-RG-58.
2.) If temperature probe is used, the Order No. is 7202-F94009-BK.
2. If temperatures probe 8-26-3(NTC30K) or 8-26-8(PT1000) is used for two-wire distribution, the
black wire terminal should be forbidden.
(2) Three-wire distributing system
IN terminals Terminal
No. OUT terminals Terminals on Transmitter
Coaxial inner 1 Coaxial inner’s extension wire for
electrode
GLASS
Solution ground wire
(Shield)
2 Solution ground wire SG
Coaxial Shield 3 Coaxial Shield’s extension wire for
electrode
REF
Temperature probe
red wire
4 Red wire’s extension wire for
electrode
T/P
Temperature probe
green wire
5 Green wire’s extension wire for
electrode
SG
Alternative 6, 7 Alternative ----
Note: 1. The black wire on the temperature probes of 8-26-3(NTC30K) or 8-26-8(PT-1000) is used as special
wire as solution ground rod which is to be connected at terminal 2.
2. The extension cable, Order Number: 7202-F94009-BK, is for system that apply a temperature probe or
solution ground rod.
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3. Overview of pH transmitter PC-3310-RS
3.1 Illustration of rear panel:
3.2 Illustration of terminal function:
POWER
WASH/Cln
Ʋ12V
為
炼
REL2REL1
AC
INPUT
POWER 4
/
20m
A
為
炼
RS-485
D+(B)
G
D-(A)
pH/
ORP
GLASS
REF
Temp
(T/P Shield)
SG
T/P
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3.3 Description of terminal function
烀
烀
100~240AC烉
烉
Power supply terminal
烁
ġ
ġ
烂
WASH
烉
Wash relay contact for an external relay
烃
烄
REL2
烉
Second alarm control, the contact for an external relay
烅
ġ
ġ
烆
REL1
烉
First alarm control, the contact for an external relay
烇
烈
NC / D-(A)烉
烉
RS485 output D-(A)
烀炿
4~20mA-terminal / G烉
烉
RS-485 output GND
烀烀
4~20mA+terminal / D+(B)烉
烉
RS-485 output D-(B)
烀烁
4~20mA-terminal烉
烉
Master measure current output terminal -, for external
recorder or PLC control
烀烂
4~20mA+terminal烉
烉
Master measure current output terminal +, for external
recorder or PLC control
烀烃
DC
Ʋ
12V
烉
Output terminal of direct current voltage ±12V (PH-300T only)
烀烄
烀烅
T/P烉
烉
Connect with one of cable end of temperature probe
烀烆
SG烉
烉
Solution ground wire. In two-wire distributing system, there should
be a jumper between this terminal and REF (a short circuit slice is
attached when going out the factory)
烀烇
REF
烉
Coaxial shield of pH/ORP electrode signal wire
烀烈
NC烉
烉
None contact
烁炿
GLASS烉
烉
Coaxial inner of pH/ORP electrode signal wire
кк

3.4 Installation of accessorial transmitter PH-300Tġ
ġ
(Optional)
Accessorial pH/ORP transmitter, PH-300T, is mainly installed on the electrode protective pipe, but
also can apply wall mounting and pipe mounting. For long distance transmission (100m), if PC-3110
is more than 30m far away from the electrode, PH-300T accessorial transmitter is recommended to
avoid the attenuation of electrode signal, and for the convenience of onsite observation, measurement,
and calibration.
Illustration of wall mounting type
1. Combine the sun shield and PH-300T transmitter by round stainless steel screws 4x15
2. Fix item 1 combination on wall by self-tapping screws
Illustration of pipe mounting type
1. Fix immersive holder(B) into U-shaped clamp(A)
2. Combine the item 1. combination with PH-300T(C) by Round stainless steel screws 4ǘ15
A------Sun shield of PH-300T
B------PH-300T transmitter
C------Round stainless steel screws 4x15
D------Self-tapping screws(by customers)
A------U-shaped clamp
B------Immersive holder
C------PH-300T transmitter
D------ Round stainless steel screws 4ǘ15
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3.5 Connection of transmitter PC-3310-RS and accessorial transmitter PH-300T
A. Connect the GLASS point of transmitter PH-300T’s terminal to the electrode coaxial inner. (Note:
Remove the black conductive rubber); connect the REF point of transmitter PH-300T’s terminal
to the electrode coaxial shield.
B. See the two-wire distributing system and three-wire distributing system in the following page.
C. Sign “PT-1000” on transmitter PH-300T’s terminal is the connector for automatic temperature
compensation probe, PT-1000, or applies a fixed temperature compensation resistance.
D. The V+ and V- of transmitter PH-300T’s terminal respectively connect to DC12V+ and – of the
controller.
E. The S+ and S- on transmitter PH-300T’s terminal respectively connect to GLASS and REF of the
controller.
F. The I+ and I- on transmitter PH-300T’s terminal are output (4-20mA), which can connect to
devices that receive current signals. (Note: The current output signal of this transmitter is not
insulating, and thus do not directly connect with a PLC!)
Note: Refer to the following table for proper fixed temperature compensation resistance
Temperature 0℃5℃10℃15℃20℃
R value 1000Ω1019.25Ω1038.5Ω1057.75Ω1077Ω
Temperature 25℃30℃35℃40℃45℃
R value 1096.25Ω1115.5Ω1134.75Ω1154Ω1173.25Ω
Temperature 50℃55℃60℃65℃70℃
R value 1192.5Ω1211.75Ω1231Ω1250.25Ω1269.5Ω
Temperature 75℃80℃85℃90℃100℃
R value 1288.75Ω1308Ω1327.25Ω1346.5Ω1385Ω
км

3.6 Typical wirings
Three-wire distribution
SG REF. GLAS
pH/
ORP
Coaxial
inner
Coaxial
shield
Black
Two-wire distribution
SG REF. GLASS
pH/
ORP
Coaxial
inner
Coaxial shield
Short circuit slice
REF. GLASS
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3.7 Illustration of electrical connection
Surge absorber
Surge absorber
Surge absorber
Surge absorber
Transmitter
Cleaning device
Dose feeder
Dose feeder
100 ~ 240VAC
Surge absorber
Surge absorber
External relay
External relay
External relay
Note: The transmitter built-in miniature relays is necessary to be repaired and replaced by professional technicians.
It is recommended to use an external relay (Power Relay) to activate the external equipments.
100V~240VAC
Relay 2Relay 1 WASH/Cln
100V~240VAC
Transmitter
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ņŹŵŦųůŢŭġųŦŭŢź
ŅŰŴŦġŧŦŦťŦųġ
ŔŶųŨŦġŢţŴŰųţŦųġ
M
ŅŰŴŦġŧŦŦťŦųġ
ŔŶųŨŦġŢţŴŰųţŦųġ
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ŔŶųŨŦġŢţŴŰųţŦųġ
ņŹŵŦųůŢŭġųŦŭŢź
ŔŶųŨŦġŢţŴŰųţŦųġ
ņŹŵŦųůŢŭġųŦŭŢź
Note: The transmitter built-in miniature relays is necessary to be repaired and replaced by professional technicians.
It is recommended to use an external relay (Power Relay) to activate the external equipments.
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