SuperATV LK-P-RZRXP-3-5 User manual

© 2013 SuperATV.com. All Rights Reserved. IN-LK-P-RZRXP-3-5 11/13/2013
Polaris RZRXP 3”-5” Lift Kit
INSTALLATION INSTRUCTIONS
740B Clifty Drive • Madison, Indiana 47250 • 812-574-7777
Liability Statement
SuperATV’s products are designed to best t users ATV/UTV under stock conditions.
Adding, modifying, or fabricating any factory, or aftermarket, parts will void any
warranty provided by SuperATV and is not recommended. SuperATV’s products
could interfere with other aftermarket accessories. If user has aftermarket products
on machine, contact SuperATV to verify that they will work together.
Although SuperATV has thousands of satised customers, user should be aware
that installing lift kits, long travel, or suspension kits, tires, etc will change the ride
of machine and may increase maintenance and part wear. Operating any off-road
machine while, or after, consuming alcohol and/or drugs increases risk of bodily
harm or death. No warranty or representation is made as to this product’s ability to
protect user from severe injury or death. SuperATV urges operators and occupants
to wear a helmet and appropriate riding gear at all times.
By purchasing and installing SuperATV products, user agrees that should damages
occur, SuperATV will not be held responsible for loss of time, use, labor fees,
replacement parts, or freight charges. SuperATV, nor any 3rd party, will not be held
responsible for any direct, indirect, incidental, special, or consequential damages
that result from any product purchased from SuperATV. The total liability of seller to
user for all damages, losses, and causes of action, if any, shall not exceed the total
purchase price paid for the product that gave rise to the claim.
SuperATV will warranty only parts provided by SuperATV. Any damage or problems
with OEM housings, bearings, seals, or other manufacturers products will not be
covered by SuperATV. SuperATV parts and products are not warrantied if item was
not installed properly, misused, or modied.
Read instructions and view illustrations before beginning.
Need help with your installation?
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For Choosing
C
A
B
(Driver Side)
(Passenger Side)
Item Description Qty
AFront Bracket (Aft) 1
BFront Bracket (Fore) 1
CRear Shims 2
Spacer, 35mm Lg.
T
Spacer, 30mm Lg.
USpacer, 25mm Lg.
V
Item Description Qty
T35mm Lg. Spacer 1
U 30mm Lg. Spacers 2
V25mm Lg. Spacers 2
W31mm Lg. Spacers 4
(Kit contents continue on following page)
Spacer, 31mm Lg.
W

2
E
F
J
G
H
D
(Driver Side)
(Passenger Side)
(kit contents continued)
M8 x 25mm Lg.
M
M8 x 55mm Lg.
Q
M8 x 30mm Lg.
P
M10 x 65mm Lg.
K
M12 x 55mm Lg.
R
M8 Nylock NutN
M10 Nylock NutL
Item Description Qty
DRight Rear Outer Bracket 1
E Right Rear Inner Bracket 1
F Right Rear Clamp Block 1
GLeft Rear Outer Bracket 1
HLeft Rear Inner Bracket 1
JLeft Rear Clamp Block 1
KM10-1.50 x 65mm Lg. FHCS 5
LM10-1.50 Nylock Nuts, Flange 5
M M8-1.25 x 25mm Lg. FHCS 4
NM8-1.25 Nylock Nuts, Flange 12
PM8-1.25 x 30mm Lg. Self Tapping Bolts 2
QM8-1.25 x 55mm Lg. FHCS 8
RM12-1.75 x 55mm Lg. HHCS 6
SM12-1.75 Nylock Nuts, Flange 6
M12 Nylock NutS

3
(illustrations continue on following page)
Disconnect
Fig. 1a
RerouteDifferential
Vent Tube; secure.
(Passenger Side)
Front
(Driver Side)
Front
Fig. 1
Frame
Do not tighten hardware completely unless noted.
Keep all stock hardware for reuse.
FRONT
1. Raise front of machine off ground, secure with
jack stands. See Figs. 1 - 1a.
- Remove Wheels.
- Disconnect Wire Harness from Frame. Reinstall
to a convenient location after Brackets have
been installed.
- Remove Shocks.
- Disconnect Differential Vent Tube. Reinstall to
a convenient location after Brackets have been
installed.
2. Install optional Steering Stop Kit to Rack and
Pinion. Kit prevents over extension of Axles,
when reversing under hard throttle, by limiting
steering range. See page 4.
3. Install Front Brackets (A)(B) to outsides of
Frame. See Front Brackets Installation Fig. 2,
page 5.
- Secure Front Brackets (A)(B) with M10-1.50 x
65mm Lg. FHCS (K), M10-1.50 Nylock Nuts,
Flange (L), 30mm Lg. Spacers (U), and 35mm
Lg. Spacer (T). See Front Brackets Installation
Fig. 2, page 5.
- Select desired lift setting and reinstall Shocks
with M10-1.50 x 65mm Lg. FHCS (K) and M10-
1.50 Nylock Nuts, Flange (L). See Front Lift
Settings, page 5.
4. Reinstall necessary components and tighten all
hardware completely.

4
Steering Stop Installation (Rack and Pinion shown off machine for clarity)
Note: Driver Side installation is shown.
1. Unclamp and slide Boot away from Steering
Gear Box.
2. Install Bushings onto shaft. See Fig. 1.
3. Reinstall Boot with 10-7/8” Lg. Wire Tie. See
Fig. 1a.
- Repeat steps for opposite side.
10-7/8” Lg. Wire Tie
8” Lg. Wire Tie
Bushings
Fig. 1a
10-7/8” Lg. Wire Tie
Fig. 1
Bushing

5
Front
A
(Driver Side)
(Passenger Side)
Front
(Driver Side)
Front Brackets Installation, Fig. 2
B
T
U
U
Lowest
Highest
Front Lift Settings
Item Description
AFront Bracket (Aft)
BFront Bracket (Fore)
KM10-1.50 x 65mm Lg. FHCS
LM10-1.50 Nylock Nuts, Flange
T35mm Lg. Spacer
U 30mm Lg. Spacers
PARTS REFERENCE
Frame
M10 x 65mm Lg.
Qty. (3)
K
M10 Nylock Nut
Qty. (3)
L

6
Fig. 3
Stock; remove
(Passenger Side)
Shock Mount
Rear Removal Keep all stock hardware for reuse.
1. Raise rear of machine off ground, secure with jack
stands, remove Wheels, and Shocks (upper) from
Shock Mount. See Fig. 3.
2. Unbolt Sway Bar. See Fig. 3c.
- Remove RSL’s from Spindles. See Fig. 3a.
- Remove Trailing Arms from Spindles. See Fig. 3b.
3. Install Rear Shims (C). See page 8.
4. Install new Axles.
- Reinstall components from Step 2.
- Tighten hardware completely.
remove Radius Arms from Spindle.
Fig. 3a
Radius Arms
(Driver Side)
unhook Swaybar
Fig. 3c (Driver Side)
remove
Fig. 3b (Driver Side)

7
C
Bevel to face out
1. Install Rear Shim (C) between Spindle and Trailing Arm with M12-1.75 x 55mm Lg. FHCS (R) and
M12-1.75 Nylock Nuts, Flange (S). Bevel will face outside.
- Tighten hardware completely and repeat steps for opposite side.
Rear Shim Installation
C
Flat to Trailing
Arm Face
Driver Side shown in illustrations
C
M12 x 55mm Lg.
Qty. (2)
R
M12 Nylock Nut
Qty. (2)
S

8
Rear Brackets Installation Do not tighten hardware completely unless noted.
- Rear Bracket installation illustrations on page 9 -
F
D
E
Rear Brackets Reference (Passenger Side shown)
M12 x 55mm Lg.
Qty. (2)
R
M8 x 55mm Lg.
Qty. (4) Q
M8 x 25mm Lg.
Qty. (2)
M
Qty. (1)
M8 x 30mm Lg.
P
M12 Nylock Nut
Qty. (2) S
1. Install Rear Inner Bracket (H) to inside of Shock Mount and Frame. Secure to Frame with M8-1.25
x 30mm Lg. Self Tapping Bolt (P). Install Spacer (V) at this time. See Step 1.
2. Rear Outer Bracket (G) to outside of Shock Mount. Insert Shock at this time and secure Rear Inner
and Outer Brackets (H)(G) with M12-1.75 x 55mm Lg. HHCS (R) and M12-1.75 Nylock Nut, Flange
(S). See Step 2.
3. Install Left Rear Clamp Block (J) over Frame and to Rear Outer Bracket (G) with M8-1.25 x 55mm
Lg. FHCS (N) and M8-1.25 Nylock Nuts, Flange (N). See Step 3.
- Secure Shock with M12-1.75 x 55mm Lg. HHCS (R) and M12-1.75 Nylock Nut, Flange (S). See
Step 3.
- Join Rear Inner and Outer Brackets (H)(G) with M8-1.25 x 25mm Lg. FHCS (M) and M8-1.25
Nylock Nuts, Flange (N). See Step 3.
4. Tighten hardware completely and repeat steps for opposite side.
M8 Nylock Nut
Qty. (6)
N
V

9
H
this surface to inside of
factory Shock Mount
this surface to outside of
factory Shock Mount (Driver Side)
G
Rear Brackets Installation continued
Lift Settings:
(Passenger Side)
Lowest
Highest
Step 1:
Front
P
V
H
G
Step 2:
SR
Driver Side shown
NQ x Qty. (4)
NM x Qty. (2)
J
Step 3:
Frame
G
R
SShocks with resevoirs may need to
be rotated 180° when reinstalling to
achieve proper clearance.
M12 Nylock Nut
Qty. (2)
S
Spacer, 31mm Lg.
Qty. (2)
W
M12 x 55mm Lg.
Qty. (2)
R
After Shocks have been installed, add hardware
to remaining holes in Rear Brackets.