System air FDR-3G KS Series User manual

FDR-3G…KS
Fire Damper FDR-3G with Kit-S
Handbook

2/37 | FDR-3G…KS
Table of Contents
Overview .........................................................3
Technical Parameters ..................................................5
Diagrams .........................................................9
Dimensions & Weights ..................................................11
Ordering Code ......................................................12
Installation ........................................................14
Electrical Parameters ...................................................21
Operation Manual ....................................................35

3/37 | FDR-3G…KS
Description
Fire dampers with square Kit up to size 630 mm represent passive fire protection, designed with the help of
compartmentalization to prevent the spread of toxic gases, smoke and fire. FDR-3G...KS fire dampers installation is
designed with simplicity in mind. Standard fire dampers are designed and certified in accordance with EN 15650 and
tested for EIS criteria according to EN 1366–2. By default, all fire dampers are supplied with an manual mechanism or
actuator mechanism, optionally with a supply and communication unit.
IMPORTANT: The installation kit can not be delivered separately! The installation kit is delivered pre-mounted on a
damper.
Highlights
• Fast installation rated EI60S, EI90S, EI120S
• Tightness class 3C as standard
• Low pressure drop
• Changeable mechanism
• Inspection opening built-in
• Modulated actuator suitable for system balancing - possibility to open the blade at the desired angle
Activation Types
Manually Operated Fire Dampers
By default, all manually operated fire dampers are supplied with manual control, optionally with micro switches and
electromagnets. In case of fire, the fire damper is closed automatically. Depending on the version, the damper closes
either after the melting of the thermal fuse or by means of remote activation through an electromagnet in impulse
connection. After the closing of the damper blade, it is mechanically locked in the closed position and can only be
opened manually. The actuating mechanism is activated when the temperature of the air in the duct reaches 74°C and
the damper closes within 10 seconds after the melting of the fuse.
• H0-KS
Fire damper with an activation mechanism with a cover, manual crank and with a spring return release mechanism
activated by a fusible thermal link set to 74°C (on demand 100°C).
• H2-KS
Fire damper with an activation mechanism H0 + open and closed indication with AC 230 V or AC/DC 24 V contact
switches.
• H5-2-KS
Fire damper with an activation mechanism H0 + a AC/DC 24 V electromagnetic release mechanism in the impulse
connection (release takes place when the electromagnet is activated) + open and closed indication with AC 230 V or
AC/DC 24 V contact switches.
• H6-2-KS

4/37 | FDR-3G…KS
Fire damper with an activation mechanism H0 + an AC 230 V electromagnetic release mechanism in the impulse
connection (release takes place when the electromagnet is activated) + open and closed indication with AC 230 V or
AC/DC 24 V contact switches.
Actuator Operated Fire Dampers
By default, all actuator operated fire dampers are supplied with an actuator with micro switches, optionally with a
power and communication unit. A fire damper can be equipped with a spring return actuator can be closed with
command from the building management system, or after the breaching of the thermoelectric fuse. Actuator operated
fire dampers are standardly equipped with a thermoelectric fuse, that activates the closing of the damper after the
reaching or exceeding of the ambient temperature of 72°C. The actuator power circuit is interrupted and its spring
closes the damper blade within 20 seconds. The activation mechanisms are removable and are interchangeable, for
example an actuator operated mechanism instead of a manually operated mechanism.
Belimo actuator available with on demand fuse 95 °C or 120 °C.
• B230T-KS or G230T-KS
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC 230 V) with electro-
thermal fuse 72°C and auxiliary switches.
• B24T-KS or G24T-KS
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with electro-
thermal fuse 72°C and auxiliary switches.
• BST0-KS or GST0-KS
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with an
electro-thermal fuse 72°C and auxiliary switches, with a Belimo supply and communication unit BKN230-24 or Gruner
supply and communication unit fs-UFC24-2 (other communication units on demand).
• B24T-W-KS or G24T-W-KS
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with an
electro-thermal fuse 72°C and auxiliary switches, with provided cable connectors for the supply and communication
unit (communication unit not part of the mechanism).
• B24T-SR-KS or G24T-SR-KS
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with electro-
thermal fuse 72°C and auxiliary switches for Modulated dampers (possibility to open the blade at the desired angle).
For fire dampers in the size DN ≥ 160 mm.
Design
Fire dampers have casings made from galvanized sheet metal. Blades from non-asbestos insulants have a rubber seal
for cold smoke and an intumescent seal, that expands in a fire situation.
Material Composition
The product contains galvanized sheet metal, calcium silicate board, fireproof carbon fiberglass, polyurethane foam
and ethylene - propylene rubber. These are processed in accordance with local regulations. The product contains no
hazardous substances, except for the solder in the thermofuse, which contains a milligram of lead.
List of Accessories
Detailed information about accessories for FDR-3G is available in SystemairDESIGN under Fire Damper Accessories.
• AM-FD: Activation Mechanisms

5/37 | FDR-3G…KS
Technical Parameters
Durability test
• 50 cycles/manually operated activation mechanism – with no change of the required properties
• 10000 + 100 + 100 cycles/actuator operated activation mechanism – with no change of the required properties
• 20 000 cycles/modulated actuator (B24T-SR-KS and G24T-SR-KS) – with no change of the required properties
Fire testing pressure
Underpressure up to 300 Pa
Safety position
Closed. (In fire scenario the damper closes via spring in actuator or spring in manual mechanism)
Airflow direction
Both directions
Allowed air velocity
Damper can still operate at max. 12 m/s. Air without any mechanical or chemical contamination
Side with fire protection
Depending on installation classification: From both sides (i <-> o)
Repeated opening
Suitable for daily check procedure. It is not possible to operate the device after reaching Activation temperature.
Activation Temperature
• Manually operated: 74 °C as standard (100 °C on request) by means of a spring after the melting of the thermofuse.
• Actuator operated: 72 °C as standard (95 °C or 120 °C on request with Belimo actuator) by means of the spring after
current interruption in the electro-thermal fuse.
Operational temperature
• Minimum: 0 °C
• Maximum: 60 °C for 74 °C and 72 °C thermal fuse
• Maximum: 85 °C for 95 °C and 100 °C thermal fuse
• Maximum 105 °C for 120 °C thermal fuse
Environment suitability
Protected against weather disruptions, with temperature above 0 °C, up to 95% Rha, (3K5 according to EN 60721-3-3)
Open/Closed indication
• Manually operated microswitches - Activation types H2-KS up to H6-2-KS
• Actuator operated built-in microswitches - Activation types B230T-KS/G230T-KS up to B24T-SR-KS/G24T-SR-KS
Closing/Opening time
Manually operated < 10 s, actuator operated < 20 s
Inspection possibility
By opening of the inspection lid. For smaller than DN160 after removing of the activation mechanism, or a inspection
opening must be added to the connecting duct.
Maintenance
Not required. Dry cleaning if demanded by law in the country in which the dampers are installed.
Revisions
Determined by law in the country in which the fire dampers are installed but at least every 12 months.
Allowed pressure
1200 Pa

6/37 | FDR-3G…KS
Blade tightness (STN EN 1751)
Class 3 as standard
Tightness of the housing (STN EN 1751)
Class C as standard
Conformity with EC directives
2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
Driving actuator types
Belimo: BLF230-T, BLF24-T, BFL24-SR-T, BF230-T, BF24-T, BF24-SR-T, BFN230-T, BFN24-T, BFN24-T, BFL230-T, BFL24-
T, BFL24-SR-T (also with connection possibilities with acronyms ST, W)
Gruner: 360TA-230-12-S2, 360CTA-024-12-S2, 360TA-024-12-S2, 340TA-230D-03-S2, 340TA-024D-03-S2,
340CTA-024D-03-S2, 340TA-230-05-S2, 340TA-024-05-S2, 340CTA-024-05-S2 (also with connection possibilities
with acronyms ST, W)
Transport and Storage
Dry indoor conditions with a temperature range of -20 °C to +50 °C

7/37 | FDR-3G…KS
Product parts
Legend
P1 Blade
P2 Casing
P3 Manually operated activation mechanism (H0;H...)
P4 Actuator operated activation mechanism (B...;G...)
P5 Inspection lid
P6 Thermoelectric fuse (BAT72;TA-72)
P7 Supply and communication unit (BKN230-24;FS-UFC24-2)
P14 Kit Base plate
P15 Cover plate (PROMAT)
P16 Intumex
P9 Release and test button
P10 Crank
P11 Open position

8/37 | FDR-3G…KS
P12 Closed position
P13 Hexagon bent wrench No.10 (not part of delivery)
Assessed Performance - FDR-3G
19 CE 1396
Systemair Production a.s.
Hlavná 371, 900 43 Kalinkovo, Slovakia
1396-CPR-0162, FDR-3G
(valid for subgroups: …EX, …KS, …OF)
EN 15650 : 2010
Circular fire dampers
Nominal activation conditions/sensitivity - Pass
• sensing element load bearing capacity
• sensing element response temperature
Response delay (response time) - Pass
• closure time
Operational reliability - Pass
• motorized cycle = 10.200 cycles
• manual cycle = 50 cycles
• modulated = 20.200 cycles
Fire resistance:
Resistivity depending on installation method and situation
• integrity E
• maintenance of the cross section (under E)
• mechanical stability (under E)
• cross section (under E)
• insulation I
• smoke leakage S
Durability of response delay - Pass
• sensing element response temperature and load bearing capacity
Durability of operational reliability - Pass
• open and closing cycle

9/37 | FDR-3G…KS
Diagrams
The pressure drop and A-weighted total discharged sound power level depend on the nominal diameter of the damper
and air flow volume at different duct pressures. The type of activation does not influences the airflow parameter,
therefore only one activation type is shown in the diagrams.
FDR-3G-...-H0-KS
Pressure drop & A-weighted sound power level in dB(A)
100 200 500
m³/h
30 50 100 l/s
10
50
100
Pa
Size: 100 Size: 125
Size: 140
25
30
35
40
45
50
25
30
35
40
45
50
55
25
30
35
40
45
50
FDR-3G-...-H0-KS
Pressure drop & A-weighted sound power level in dB(A)
200 300 500 m³/h
50 100 200 l/s
10
50
100
Pa
Size: 150 Size: 160
Size: 180
25
30
35
40
45
50
25
30
35
40
45
50
55
25
30
35
40
45
50
FDR-3G-...-H0-KS
Pressure drop & A-weighted sound power level in dB(A)
500 800 1000 m³/h
200 300 500
l/s
5
10
20
Pa
Size: 200
Size: 225
Size: 250
25
30
35
40
45
50
25
30
35
40
45
50
25
30
35
40
45
50
FDR-3G-...-H0-KS
Pressure drop & A-weighted sound power level in dB(A)
800 1000 2000 m³/h
200 300 500 l/s
2
5
10
20
Pa
Size: 280
Size: 315
Size: 355
25
30
35
40
45
50
25
30
35
40
45
50
25
30
35
40
45
50

10/37 | FDR-3G…KS
FDR-3G-...-H0-KS
Pressure drop & A-weighted sound power level in dB(A)
2000 3000 5000 m³/h
500 800 1000 l/s
2
5
10
20
Pa
Size: 400
Size: 450
Size: 500
25
30
35
40
45
50
25
30
35
40
45
50
25
30
35
40
45
50
FDR-3G-...-H0-KS
Pressure drop & A-weighted sound power level in dB(A)
3000 5000 m³/h
800 1000 2000 l/s
1
5
10
Pa
Size: 560
Size: 630
25
30
35
40
45
50
25
30
35
40
45
50

11/37 | FDR-3G…KS
Dimensions
Free area
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400 450 500 560 630
AV(m2)0,003 0,007 0,009 0,011 0,013 0,018 0,023 0,031 0,039 0,050 0,065 0,085 0,110 0,138 0,173 0,220 0,283
Dimensions
Note: 3) Inclusive bearing
Overhangs
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400 450 500 560 630
R1(mm) -300 -287,5 -280 -275 -270 -260 -250 -237,5 -225 -210 -192,5-172,5 -150 -125 -100 -70 -35
R2(mm) -67 -54,5 -47 -42 -37 -27 -17 -4,5 8 23 40,5 60,5 83 108 133 163 198
Weights
m
(kg ±5%)
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400 450 500 560 630
H0-KS ... H6-2-KS 5,6 6,6 7,3 8,3 8,8 8,8 8,7 10,8 10,7 13,0 13,0 15,6 18,8 23,2 25,9 29,7 33,6
B...-KS, G...-KS 7,1 8,1 8,8 9,1 10,3 10,3 10,2 12,3 12,2 14,5 14,5 17,1 20,3 24,0 26,7 30,5 34,4

12/37 | FDR-3G…KS
Ordering Code
DN - Dimension, øDN
100 mm up to 630 mm
B - Type of Activation (H0-KS up to B24T-SR-KS)
H0-KS (Manual crank, no switches)
H2-KS (Manual crank, 2 switches AC 230 V or AC/DC 24 V)
H5-2-KS (Manual crank, AC/DC 24 V electromagnet, 2 switches AC 230 V or AC/DC 24 V)
H6-2-KS (Manual crank, AC 230 V electromagnet, 2 switches AC 230 V or AC/DC 24 V)
B230T-KS (AC 230 V Belimo Actuator)
G230T-KS (AC 230 V Gruner Actuator)
B24T-KS (AC/DC 24 V Belimo Actuator)
G24T-KS (AC/DC 24 V Gruner Actuator)
BST0-KS (AC 230 V Supply comm.unit & AC/DC 24 V Belimo Actuator)
GST0-KS (AC/DC 24 V Supply comm.unit & AC/DC 24 V Gruner Actuator)
B24T-W-KS (AC/DC 24 V Belimo Actuator & Wire connector for comm.unit)
G24T-W-KS (AC/DC 24 V Gruner Actuator & Wire connector for comm.unit)
Example of the Circular Fire Dampers with Kit-R Ordering Code
FDR-3G-630-H2-KS
Circular fire damper with Kit-S, nominal diameter 630 mm, manually operated activation mechanism with open and
closed position indication with 230 V contact microswitches.
Inspection opening positions (Removable mechanism is available for all sizes):
DN ≤ ø 150
No inspection opening. Inspection possible through removable mechanism or additional inspection opening must be
added to the conecting duct.
ø 160 ≤ DN ≤ ø225
Standardardly in position: L; Additional inspection opening cannot be added.
ø 250 ≤ DN ≤ ø1000

13/37 | FDR-3G…KS
Standardardly in position: B; On demand in position: L, T.

14/37 | FDR-3G…KS
Installation Methods
4 Kit
FDR-3G...KS
DN100 ... DN630
EI 60 (ve i ↔ o) S
a) b)
360°
EI 90 (ve i ↔ o) S
EI 120 (vei ↔ o) S
Legend:
4. Kit - Kit Installation, using an Installation Kit
ve - Vertical wall
Installation, Maintenance & Operation
Some damper parts may have sharp edges – therefore to protect yourself from harm, please use gloves during damper
installation and manipulation. In order to prevent electric shock, fire or any other damage which could result from
incorrect damper usage and operation, it is important to:
1. ensure that installation is performed by a trained person.
2. follow the written and depicted instructions provided within User Manual closely.
3. perform damper inspection in accordance with User Manual.
4. check the damper’s functionality as per the chapter “Fire Damper Functionality Check” before you install the fire
damper. This procedure prevents the installation of a damper that has been damaged during transportation or
handling.
Information about installation, maintenance and operation is available in the “UserManual_FDR-3G” document or more
can be found at SystemairDESIGN.
Installation rules
• The duct connected to the fire damper must be supported or hung in such a way that the damper does not carry its
weight. The damper must not support any part of the surrounding construction or wall which could cause damage
and consequent damper failure. It is recommended to connect the damper to a dilatation compensator on either end
of the damper.
• The damper driving mechanism can be placed on either side of the wall, however it needs to be placed so as to
ensure easy access during inspection.
• The distance between the fire damper bodies is defined by the Kit base plate. Smallest distance between two
dampers with kit is when the Kit base plates are touching.
• The distance between the wall/ceiling is defined by the Kit base plate. Smallest distance between wall/ceiling and a
damper with kit is when the Kit base plates is touching wall/ceiling.
• The fire damper must be installed into a fire partition structure in such a way that the damper blade in its closed
position is located inside this structure. Kit base plate on the damper body represents a plane where supporting
constructure begins.
• For each resistivity the minimum thickness of a its supporting construction cannot be decreased as per EN 1366-2 at
least 200 mm from the installation opening.
IN ACCORDANCE WITH EN 15650, EACH FIRE DAMPER MUST BE INSTALLED ACCORDING TO THE INSTALLATION
INSTRUCTIONS PROVIDED BY THE MANUFACTURER!

15/37 | FDR-3G…KS
Installation - Kit
Installation Using an Installation Kit
IMPORTANT: The installation kit can not be delivered separately!The installation kit is delivered pre-mounted on a
damper.
1. The supporting construction opening must be prepared as depicted. Opening surfaces must be even and cleaned
off.
2. The opening dimensions are driven by the nominal dimensions of the damper with added clearance. For
rectangular dampers, the opening will have dimensions of W1 × W1.
3. The flexible wall opening must be reinforced as per the standards for plasterboard walls. Additionally opening in
the flexible wall must be reinforced as per the standards for plasterboard walls and the perimeter of its interior
must be lined with a double layer of 12,5 mm thick plasterboard (see detail).
4. This is the simplest installation method. Insert the damper into the opening and fix the Kit base plate using
appropriate screws (recommended screw diameter 5,5 - e.g. DIN7981) into pre-drilled holes.
5. If needed, uncover and clean the damper after installation.
6. Check the damper’s functionality
Installation - Standard Distances
The distances are defined by the kit base plate. Minimum distances are when kit base plate is touching ceiling or side
wall. This means from the wall or ceiling to the duct axis it is Wp/2. For multiple crossings through a fire resistive wall
the minimum distance between two duct axes is Wp, this means the Kit base plates are touching. This Kit base plate
also serves as a distance limiter for nearby foreign objects crossing the fire resistive wall.
Installation in a Wall thinner than tested
Installation in a thinner wall is allowed under the condition that an additional layer/layers of fire protective board are
fixed to the surface of the wall in order to achieve the same length of damper penetration seal as was tested. The
minimum width of added boards around the damper is 200 mm. In addition, the alternative thinner wall should be
classified in accordance with EN 13501-2:2007 + A1: 2009 for fire resistance required for product application. For a
protruding wall, the additional layers must be fixed on the steel supporting construction of the wall.
4 Kit
FDR-3G...KS
DN100 ... DN630
EI 60 (ve i ↔ o) S
a) b)
360°
EI 90 (ve i ↔ o) S
EI 120 (vei ↔ o) S

16/37 | FDR-3G…KS

17/37 | FDR-3G…KS
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400 450 500 560 600 630
W1(mm) 200 250 300 350 400 450 500 550 600 660 700 730
WK(mm) 187 237 287 337 387 437 487 537 587 647 687 717
WP(mm) 350 375 390 400 410 430 450 475 500 530 565 605 650 700 750 810 850 880

18/37 | FDR-3G…KS

19/37 | FDR-3G…KS

20/37 | FDR-3G…KS
≥ 0 mm
≥ 125 mm
≥ 200 mm (DN ≤ 560 mm) ≥ 300 mm (DN > 560 mm)
≥ 125 mm
≥ 200 mm (DN ≤ 560 mm)
≥ 300 mm (DN > 560 mm)
≥ 200 mm (DN ≤ 560 mm) ≥ 300 mm (DN > 560 mm) ≥ 370 mm (BST0; GST0)
≥ 300 mm
≥ 200 mm (DN ≤ 560 mm)
≥ 300 mm (DN > 560 mm)
≥ 200 mm (DN ≤ 560 mm)
≥ 300 mm (DN > 560 mm)
≥ 370 mm (BST0; GST0)
≥ 0 mm
Legend
F1 Screw ≥ 5,5 DIN7981 or suitable wall plug and screw size 6
1 Fire damper with KIT (factory fitted)
2 Kit base plate - fixed directly onto the wall
3 Concrete/masonry/cellular concrete wall or ceiling
4 Flexible (plasterboard) wall
4a 2 layers of plasterboard fireproof plate type F, EN 520
4b Vertical CW – profiles
4c Horizontal CW – profiles
4d Mineral wool; thickness/cubic density see picture.
Notes
ve Vertical (wall)