System air F-R60 User manual

F-R60
Fire Damper

2/49 | F-R60
Table of Contents
Overview .........................................................3
Technical Parameters ..................................................5
Diagrams .........................................................9
Dimensions ........................................................11
Ordering Codes ......................................................13
Installation ........................................................14
Electrical parameters ...................................................31
Operation manual ....................................................43

3/49 | F-R60
Fire Damper F-R60
Description
Fire dampers represent passive fire protection and are designed to utilize compartmentalization to prevent the spread
of toxic gases, smoke and fire. The opening and closure of the damper blade can be activated remotely for actuator
versions. In case of fire when the air in the duct exceeds 72 °C or 74 °C, the thermal fuse melts in both actuator and
manual versions. The melting of the thermal fuse activates the closure of the damper blade automatically. The damper
blade is then mechanically locked in the closed position.
Highlights
• Short body
• Fire resistivity EI60S
• Interchangeable mechanism and actuator
• Manual mechanism with end position switches
• Casing leakage according to EN 1751, class C
• Blade leakage according to EN 1751, class 3
Fire Resistivity
F-R60 fire dampers are CE certified following the Construction Products Regulation according to EN 15650:2010.
Dampers are tested according to EN 1366-2:2015 and classified according to EN 13501-3 + A1:2009. The fire damper
together with its installation form an inseparable part of the fire resistivity rating. F-R60 fire dampers are designed for
the installations listed and described in their Handbook.
• Damper with standard supporting construction in accordance with EN 1366-2:2015: EI60 (ve - ho i↔o)S
Accessory
Detailed information about accessories is available at design.systemair.com
• FCR: Flexible Duct Connection

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Design
Material Composition
The F-R60 damper has a galvanized sheet metal casing, blades from non-asbestos calcium silicate board with
polyurethane foam seals for cold smoke and an intumescent seal that expands in case of fire. Ethylene-propylene
rubber as duct seal. The product contains no hazardous substances, except for the solder in the thermal fuse, which
contains a milligram of lead. All materials are processed in accordance with local regulations.
Activation Types
Manually Operated Fire Dampers
By default, manually operated fire dampers are supplied with manual control, optionally with micro switches. In case of
fire, the fire damper is closed automatically The actuating mechanism is activated when the temperature of the air in
the duct reaches 74 °C and the damper closes within 10 seconds after fuse melts.
•H0
Fire damper with an activation mechanism with a cover, manual crank and with a spring return release mechanism
activated by a fusible thermal link set to 74 °C.
•H2
Fire damper with an H0 activation mechanism + open and closed indication with AC 230 V or AC/DC 24 V contact
switches.
Actuator Operated Fire Dampers
By default, actuator operated fire dampers are supplied with an actuator with micro switches, optionally with a
communication and power supply unit. A fire damper can be equipped with a spring return actuator which can be
closed by a command from the building management system, or after the breaching of the thermoelectric fuse.
Actuator operated fire dampers are equipped as standard with a thermoelectric fuse, that activates the closing of the
damper after the reaching or exceeding the ambient temperature of 72 °C. The actuator power circuit is interrupted
and its spring closes the damper blade within 20 seconds.
•B230T or G230T
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC 230 V) with 72 °C
electro-thermal fuse and auxiliary switches.
•B24T or G24T
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with 72 °C
electro-thermal fuse and auxiliary switches.
•BST0 or GST0
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with an 72 °C
electro-thermal fuse and auxiliary switches, with a Belimo communication and power supply unit BKN230-24 or Gruner
communication and power supply unit FSC-UFC24-2 (FSC-UFC24-2 bus protocols RS-485: BACnet MS/TP and Modbus
RTU). Other communication and power supply units on demand.
•B24T-W or G24T-W
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with an 72 °C
electro-thermal fuse and auxiliary switches, with provided cable connectors for the supply and communication unit
(communication unit not part of the mechanism).
•B24T-SR or G24T-SR
Fire damper with an activation mechanism with a Belimo or Gruner spring return actuator (AC/DC 24 V) with 72°C
electro-thermal fuse and auxiliary switches for Modulated dampers (possibility to open the blade at the desired angle).

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Technical Parameters
Durability Test
50 cycles with no change to the required properties
10000 cycles, actuator controlled (0 … 90 degrees rotation) – with no change to the required properties
10000 cycles, actuator controlled for modular possibility (45 ... 60 degrees rotation) - with no change of the required
properties
Testing Pressure
Under-pressure up to 300 Pa
Safe Position
Closed. (in case of fire the damper closes via a spring in the actuator or a spring in the manual mechanism)
Airflow Direction
Both directions
Allowed Air Velocity
Damper can still operate at max. 12 m/s. Air without any mechanical or chemical contamination
Side with Fire Protection
Depending on installation classification: From both sides (i <-> o)
Repeated Opening
Suitable for daily check procedure in a suitable environment
Closing/Opening Time
Manually operated < 10 s, actuator operated < 20 s
Indicator Closed/Open
Manually operated - Activation type H0 visually (arrow on the mechanism) and H2 with microswitches
Actuator operated - built-in microswitches
Activation Temperature for the fire damper closing
Manually operated: 74 °C by means of a spring after the melting of the thermal fuse
Actuator operated: 72 °C by means of a spring after current interruption in the electro-thermal fuse
Temperature of transported air
Minimum: 0 °C, for all types of mechanism
Maximum: 60 °C for 74 °C and 72 °C thermofuse (all mechanism types)
Environment suitability
Protected against weather disruptions, with temperature above 0 °C (3K5 according to EN 60721-3-3)

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Inspection possibility
Inspection of blade and gaskets can be done through electro thermal fuse opening with an endoscopic camera.
Manually operated additionally by removal of the mechanism through opening for its thermal fuse. In order to access
the damper's internal parts a flexible connection or duct with access doors must be connected to the damper.
Maintenance
Not required. Dry cleaning if legaly required in the country in which the dampers are installed.
Revisions
Determined by law in the country in which the fire dampers are installed. Recommended at least every 12 months.
Allowed pressure
1200 Pa
Declared blade tightness (EN 1751)
Class 3 as standard up to 500 Pa
Declared housing tightness (EN 1751)
Class C as standard up to 500 Pa
Conformity with EC directives
2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU Electromagnetic Compatibility Directive
Driving actuator types
Belimo BFL, BFN; Gruner 340-…-05, 360-…-12
Transport and Storage
Dry indoor conditions with a temperature range of -20 °C to +50 °C

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Product Parts
P1 P9
P10P7
P8
P4P6
P5P2
P3
Note:
Depicting all mechanism types. Damper is delivered only with one of them.
Legend:
P1 Damper casing
P2 Damper blade
P3 Manual mechanism
P4 Actuator
P5 Communication unit (only for BST0 and GST0 activation types)
P6 Holder for communication unit (only for B24T-W and G24T-W activation types)
P7 Thermal fuse
P8 Bendable hangers
P9 Duct connection sealings
P10 Product label

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Assessed Performance
21 CE 1396
Systemair Production a.s.
90043 Kalinkovo 371, Slovakia
21
1396-CPR-0196
EN 15650:2010
Circular fire dampers
F-R60
Nominal activation conditions/sensitivity
• Sensing element load bearing capacity - Pass
• Sensing element response temperature - Pass
Closure during test at correct time and in allowable time
• Closure time and in allowable time - Pass
Operational reliability
• Manual mechanism = 50 cycles - Pass
• Actuator mechanism = 10 200 cycles: 0° to 90° - Pass 10 000 cycles: 45° to 60° - Pass
Fire resistance:
Resistivity depending on installation method and situation
• Integrity E
• EI60(ve-ho-i↔o)S
• Insulation I
• Smoke leakage S
• Mechanical stability (under E)
• Maintenance of the cross section (under E)
Durability of response delay
• Sensing element response temperature and load bearing capacity - Pass
Durability of operational reliability
• Opening and closing cycle - Pass

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Diagrams
The pressure drop and A-weighted total discharged sound power level depend on the nominal diameter of the damper
and air flow volume at different duct pressures.
F-R60-...-H0
Pressure drop & sound power level (A-weighted)
100 200 300 400 500 600 700 m³/h
50 100 150 l/s
50
Pa
Size: 100
Size: 125
Size: 140
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
60 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A) 50 dB(A)
F-R60-...-B230T
Pressure drop & sound power level (A-weighted)
100 200 300 400 500 600 700 m³/h
50 100 150 l/s
50
Pa
Size: 100
Size: 125
Size: 140
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
60 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
60 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A) 50 dB(A)
55 dB(A)
F-R60-...-H0
Pressure drop & sound power level (A-weighted)
400 600 800 1000 1200 1400m³/h
100 200 300 l/s
5
10
20
Pa
Size: 160 Size: 180Size: 200
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
F-R60-...-B230T
Pressure drop & sound power level (A-weighted)
400 600 800 1000 1200 1400m³/h
100 200 300 l/s
5
50
Pa
Size: 160 Size: 180
Size: 200
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)

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F-R60-...-H0
Pressure drop & sound power level (A-weighted)
1000 2000 3000 4000 5000 m³/h
500 1000 1500 l/s
5
Pa
Size: 250
Size: 315 Size: 400
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A) 60 dB(A)
F-R60-...-B230T
Pressure drop & sound power level (A-weighted)
1000 2000 3000 4000 5000 m³/h
500 1000 1500 l/s
5
Pa
Size: 250
Size: 315
Size: 400
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
25 dB(A)
30 dB(A)
35 dB(A)
40 dB(A)
45 dB(A)
50 dB(A)
55 dB(A)
Legend:
ps (Pa) - Pressure drop
qv (m3^/h), (l/s) - Air flow volume
±Δ (%) - Deviation from measured value
Lwa (dB(A)) - A-weighted total sound power level
v (m/s) - Face air velocity

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Dimensions & Weights
Free Area
AV
(m2)
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400
0,065 0,069 0,072 0,074 0,076 0,081 0,087 0,094 0,103 0,115 0,130 0,150 0,176
Dimensions
145
45 45
R1
DN-2
220
(310)
≤80 (H0; H2 )
≤90 (B230T; B... )
≤100 (G230T; G... )
(mm)
50
Note:
H0, H2 - Manual activation types
B... - Belimo activation types
G... - Gruner activation types
Overhangs
R1
(mm)
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400
-45,0 -32,5 -25,0 -20,0 -15,0 -5,0 5,0 17,5 30,0 45,0 62,5 82,5 105,0

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Weights
m
(kg)
DN (mm)
100 125 140 150 160 180 200 225 250 280 315 355 400
H0, H2 2,0 2,2 2,5 2,5 2,5 2,8 3,0 3,4 3,8 4,3 5,1 6,2 7,8
B230T 3,5 3,7 4,0 4,0 4,0 4,3 4,5 4,9 5,3 5,8 6,6 7,7 9,3
G230T 3,6 3,8 4,1 4,1 4,1 4,4 4,6 5,0 5,4 5,9 6,7 7,8 9,4
BST0 4,3 4,5 4,8 4,8 4,8 5,1 5,3 5,7 6,1 6,6 7,4 8,5 10,1
GST0 4,8 5,0 5,3 5,3 5,3 5,6 5,8 6,2 6,6 7,1 7,9 9,0 10,6
B24T,
B24T-W,
B24T-SR
3,5 3,7 4,0 4,0 4,0 4,3 4,5 4,9 5,3 5,8 6,6 7,7 9,3
G24T,
G24T-W,
G24T-SR
3,6 3,8 4,1 4,1 4,1 4,4 4,6 5,0 5,4 5,9 6,7 7,8 9,4

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Ordering Code
DN
Dimension, øDN:
100, 125, 140, 150, 160, 180, 200, 225, 250, 280, 315, 355, 400 mm
A - Type of Activation
H0 (Manual crank, no switches)
H2 (Manual crank, 2 switches 230V AC or 24V AC/DC)
B230T (230V AC Belimo Actuator)
G230T (230V AC Gruner Actuator)
B24T (24V AC/DC Belimo Actuator)
G24T (24V AC/DC Gruner Actuator)
BST0 (230V AC Supply comm.unit & 24V AC/DC Belimo Actuator)
GST0 (24V AC/DC Supply comm.unit & 24V AC/DC Gruner Actuator)
B24T-W (24V AC/DC Belimo Actuator & Wire connector for comm.unit)
G24T-W (24V AC/DC Gruner Actuator & Wire connector for comm.unit)
B24T-SR (24V AC/DC Belimo Actuator, modulated 0 V ... 10 V)
G24T-SR (24V AC/DC Gruner Actuator, modulated 0 V ... 10 V)
Example of the F-R60 Fire Damper Ordering Code
F-R60-400-B24T-SR
Fire damper with nominal diameter 400 mm, with in-wall EI60S installation. Activated by thermal fuse and a 24 V
Modulated Belimo actuator (0 V ... 10 V) that can be used for airflow balancing.

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Installation Methods
1 Wet
F-R60
DN100 ... DN400
EI 60 (ve - i ↔ o) S a) b)
360°
≥ 100 mm ≥ 100 mm
EI 90 (ho - i ↔ o) S
c)
≥ 125 mm
(≥ 620 kg/m3)
3 Soft
F-R60
DN100 ... DN400
EI 60 (ve - i ↔ o) S a) b)
360°
≥ 100 mm ≥ 100 mm
EI 60 (ho - i ↔ o) S
c)
≥ 125 mm (≥ 620 kg/m3)
≥ 110 mm (≥ 2200 kg/m3)
3H Hilti
F-R60
DN100 ... DN400
EI 60 (ve - i ↔ o) S a) b)
360°
≥ 100 mm ≥ 100 mm
EI 60 (ho - i ↔ o) S
c)
≥ 125 mm
(≥ 620 kg/m3)
Notes:
a) - Flexible (plasterboard) wall
b) - Concrete/masonry/cellular concrete (rigid) wall
c) - Concrete/cellular concrete (rigid) floor/ceiling
ve - Vertical wall placement
ho - Horizontal floor/ceiling placement

15/49 | F-R60
Installation Rules
• The duct connected to the fire damper must be supported or hung in such a way that the damper does not carry its
weight. The damper must not support any part of the surrounding construction or wall which could cause damage
and consequent damper failure.
• Easy access to mechanism and internal parts during inspection must be considered during damper placement.
• According to the EN 1366-2 standard, the distance between the smoke control damper bodies must be at least 200
mm.
• The distance between the adjacent wall/ceiling and the damper must be at least 75 mm.
• When the damper is installed into a fire partition structure, it must be placed so that the damper blades in its closed
position are located inside this structure.
• The gap in the installation opening between the damper and the wall/ceiling can be increased by up to 50% of the
gap area or decreased to the smallest amount possible that still provides sufficient space for the installation of the
seal.
• The damper must be earthed after being installed into the duct.
• Installation in a thinner wall is permitted under the following conditions:
a) That, the alternative thinner wall should be classified in accordance with EN 13501-2:2007 + A1: 2009 for the fire
resistance required for product applications.
b) That the same length (thickness) of penetration seal (filling) as approved is achieved. This can be done by adding
wall thickness around the damper to at least 200 mm from the opening.
c) That this added thickness will have the same wall construction or additional layer/layers of fire protective board
are fixed to a flexible wall. For a protruding/shaft wall, the additional layers must be fixed to the steel supporting
construction of the wall.
• Lists of all permitted installation methods are provided in Handbook.
Installation, Maintenance & Operation
Some damper parts may have sharp edges – therefore, to protect yourself from harm, please use gloves during damper
installation and manipulation. In order to prevent electric shock, fire or any other damage which could result from
incorrect damper usage and operation, it is important to:
1. Ensure that installation is performed by a trained person.
2. Follow the written and depicted instructions provided within the Handbook closely.
3. Perform damper inspection in accordance with the Handbook.
4. Check the damper’s functionality as per the chapter “Functionality Check” before you install the damper. This
procedure prevents the installation of a damper that has been damaged during transportation or handling.
Information about installation, maintenance and operation is available in the “Handbook_F-R60” document or more
can be found at design.systemair.com.

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Installation 1 - Wet
Using Plaster/Mortar/Concrete Filling
1. The supporting construction's opening must be prepared as depicted in the Opening and Wall Preparation section.
Opening surfaces must be even and cleaned off. The flexible wall opening must be reinforced as per the standards
for plasterboard walls.
2. The opening dimension D1 is driven by the nominal dimensions of the damper with added clearance.
3. Insert the closed damper into the middle of the opening so that the damper blade is in the wall. Use the bendable
hanger (2) to secure the damper against the wall using a suitable screw (F1).
4. Avoid any damage or bend to the damper housing from the weight of the filling.
5. Fill in the area between the wall and the damper with plaster, mortar or concrete filling (F2)
Note: Prevent the fouling of the damper’s functional parts, which could limit its correct functioning. The best way is to
cover the functional parts during installation. The seepage of the filling material can be prevented by using plaster
boards. However, these are not required for wet installation.
6. If necessary, uncover and clean the damper after installation.
7. Check the damper’s functionality
Installation Distances
According to the standard EN 1366-2, the minimum distance from the wall or ceiling to the damper body is 75 mm. For
multiple crossings through a fire resistant wall the minimum distance between two damper bodies is 200 mm. This
applies for distances between the damper and other nearby objects crossing the fire resistive wall.
1 Wet
F-R60
DN100 ... DN400
EI 60 (ve - i ↔ o) S a) b)
360°
≥ 100 mm ≥ 100 mm
EI 90 (ho - i ↔ o) S
c)
≥ 125 mm
(≥ 620 kg/m3)
Notes:
a) - Flexible (plasterboard) wall
b) - Concrete/masonry/cellular concrete (rigid) wall
c) - Concrete/cellular concrete (rigid) floor/ceiling
ve - Vertical wall placement
ho - Horizontal floor/ceiling placement

17/49 | F-R60
4
1
3
2
Y
F2
120 mm
Y12
1
F2
F1
≥100
(mm)
≥50
≥12,5
D1 = DN+100
DN (50)
220
120
Y22
1
F2
F1
≥100
(mm)
D1 = DN+100
DN (50)
220
120

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2
F2
1
3
Y
120 mm
Y1
≥125
(mm)
D1 = DN+100
DN
220
120
(50)
F1 2 F2 1 Y2
≥125
(mm)
D1 = DN+100
DN
220
120
(50)
F1 2 F2 1

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Opening and Wall and/or Ceiling Preparations
D1
≥
100 mm
≥100 mm
≤625 mm
A
B C
4b
4d
4c
4d
4c
4a
C
B
A
øD
1
4a
4a: ≥12,5 mm; 4c: ≥50 mm; 4d: ≥50 mm, ≥50 kg/m3
≥100 mm
øD
1
3
øD
1
≥125 mm
3
Damper Minimum Distances
≥75
≥75
≥200
≥200
(mm)

20/49 | F-R60
Legend for installation 1 - Wet
F1 - Screw ≥ 5,5 DIN7981 or suitable wall plug and screw size 6.
F2 - Plaster/mortar/concrete filling
1 - Fire damper (F-R60)
2 - Bendable hanger (part of the damper)
3 - Concrete/masonry/cellular concrete wall or ceiling
4 - Flexible (plasterboard) wall
4a - 2 layers of plasterboard fireproof plate type F, EN 520
4b - Vertical CW – profiles
4c - Horizontal CW – profiles
4d - Mineral wool; for thickness/cubic density see picture.