Taurus TF-PTT0212 User manual

TFPTT0212.01.01
TF- Taurus Studio Cross Over Pulley Combo A
max. 180 kg
~ 180 Min.
CM
293 kg
Assembly Instructions
Art. No. TF-PTT0212
L 409 | W 107 | H 234

2
Cross Over Pulley

3
Content
1 GENERAL INFORMATION 7
1.1 Technical Data 7
1.2 Personal Safety 8
1.3 Set-Up Place 9
2 ASSEMBLY 10
2.1 General Instructions 10
2.2 Scope of Delivery 10
2.3 Assembly 12
3 STORAGE AND TRANSPORT 22
3.1 General Instructions 22
4 TROUBLESHOOTING, CARE AND MAINTENANCE 23
4.1 General Instructions 23
4.2 Faults and Fault Diagnosis 23
4.3 Maintenance and Inspection Calendar 24
5 DISPOSAL 24
6 RECOMMENDED ACCESSORIES 25
7 ORDERING SPARE PARTS 26
7.1 Serial Number and Model Name 26
7.2 Parts List 27
7.3 Exploded Drawing 30
8 WARRANTY 31
9 CONTACT 33

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Cross Over Pulley

5
Dear customer,
Thank you for choosing a high-quality equipment of the brand Taurus®. Taurus® oers sports and
tness equipment for the sophisticated home sport and the equipment of tness studios and
business customers.WithTaurus® tness equipment, the focus is on what sport is all about: maximum
performance! Therefore, the equipment is developed in close consultation with athletes and sports
scientists. Because athletes know best what makes perfect tness equipment.
Further information can be found at www.sport-tiedje.com.
Legal Notice
Sport-Tiedje GmbH
Europe’s No. 1 for home tness
International Headquarters
Flensburger Straße 55
24837 Schleswig
Germany
Management:
Christian Grau
Sebastian Campmann
Dr. Bernhard Schenkel
No. HRB 1000 SL
Local Court Flensburg
European VAT Number: DE813211547
Disclaimer
©2011 Taurus® is a registered brand of the company SportTiedje GmbH. All rights
reserved. Any use of this trademark without the explicit written permission of Sport-
Tiedje is prohibited.
Product and manual are subject to change. Technical data can be changed without
advance notice.
Intended Use
The equipment may only be used for its intended purpose.
This tness equipment is suitable for home use, semi-professional use and commercial or
professional use. The semi-professional sector includes, for example, institutional facilities such
as hospitals, schools, hotels and associations. Professional use refers to commercial use, e.g. in a
tness studio.

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Cross Over Pulley
ABOUT THIS MANUAL
Please carefully read the entire manual before installation and rst use. The manual will help you to
quickly set up the system and explains how to safely use it. Make sure that all persons exercising with
the equipment (especially children and persons with physical, sensory, mental or motor disabilities)
are informed about this manual and its contents in advance. In case of doubt, responsible persons
must supervise the use of the equipment.
This equipment has been manufactured according to the latest safety knowledge.
As far as possible, potential safety hazards which could cause injury have been
eliminated. Make sure to carefully follow the instructions and that all parts are
securely in place. If required, read through the instructions again to correct any
mistakes.
Please pay close attention to the safety and maintenance instructions given here. The contract
partner cannot be held liable for damage to health, accidents or damage to the equipment when it
is not used in accordance with these instructions.
The following safety instructions may appear in this manual:
࣑ATTENTION
This notice indicates potentially hazardous situations which, if not avoided, may result in
property damage.
⚠CAUTION
This notice indicates potentially hazardous situations which, if not avoided, may result in slight
or minor injuries!
⚠WARNING
This notice indicates potentially hazardous situations which, if not avoided, may result in death
or serious injuries!
⚠DANGER
This notice indicates potentially hazardous situations which, if not avoided, will result in death
or serious injuries!
LNOTICE
This notice indicates further useful information.
Retain these instructions in a safe place for future reference, maintenance or when ordering
replacement parts.

7
1 GENERAL INFORMATION
1.1 Technical Data
Weight and Dimensions:
Packaging dimensions (L x W x H) and weight approx.:
Box 1: 230 cm x 56.5 cm x 83 cm 340 kg
Box 2: 268 cm x 47 cm x 40.5 cm 30 kg
Article weight (net, excl. packaging): 293 kg
Set-up dimensions (L x W x H) approx.: 409.1 cm x 106.5 cm x 234.4 cm
Maximum user weight (chin-up bar): 180 kg
Cables and Pulleys:
Cable material: Steel
Cover material: Nylon
Cable quantity: 2
Cable length: 724 cm
Pulley diameter: 11.4 cm
Transmission ratio: 1:2
Weight Block:
Quantity: 2
Weight in total: 126 kg / 63 kg per weight stack
Quantity of weight plates: 28 / 14 per weight stack
Weight per weight plate: 4.5 kg

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Cross Over Pulley
1.2 Personal Safety
⚠DANGER
+ Before you start using the equipment, you should consult your physician that this type of
exercise is suitable for you from a health perspective. Particularly aected are persons who:
have a hereditary disposition to high blood pressure or heart disease, are over the age of 45,
smoke, have high cholesterol values, are overweight and/or have not exercised regularly in
the past year. If you are under medical treatment that aects your heart rate, medical advice
is absolutely essential.
+ Note that excessive training can seriously endanger your health. Please also note that
heart rate monitoring systems can be inaccurate. If you notice any signs of weakness,
nausea, dizziness, pain, shortness of breath, or other abnormal symptoms, stop exercising
immediately and seek advice from your doctor if necessary.
⚠WARNING
+ This equipment may not be used by children under the age of 14.
+ Children should not be allowed unsupervised access to the equipment.
+ Persons with disabilities must have a medical license and must be under strict observation
when using the equipment.
+ The equipment is strictly for use by one person at a time.
+ If your equipment provides a safety key, the clip of the safety key must be attached to your
clothing before starting your training. In the event of a fall, the EMERGENCY STOP of the
equipment can be initiated.
+ Keep your hands, feet and other body parts, hair, clothing, jewellery and other objects well
clear of moving parts.
+ During use, wear suitable sports clothing rather than loose or baggy clothing.When wearing
sports shoes, make sure they have suitable soles, preferably made of rubber or other non-
slip materials. Shoes with heels, leather soles, studs or spikes are unsuitable. Never exercise
barefoot.
⚠CAUTION
+ If your equipment needs to be connected to the power supply with a mains cable, make
sure that the cable is not a potential tripping hazard.
+ Make sure that nobody is within the range of motion of the equipment during training so as
not to endanger you or other persons.
࣑ATTENTION
+ Do not insert any objects of any kind into the openings of the device.

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1.3 Set-Up Place
⚠WARNING
+ Do not place the equipment in main corridors or escape routes.
⚠CAUTION
+ Choose a location in which to place the equipment such that there is enough free space/
clearance to the front, the rear and to the sides of the equipment.
+ The training room should be well ventilated during training and not be exposed to any
draughts.
+ Choose the place in which to set up the equipment such that there is enough free space/
clearance to the front, the rear and to the sides of the equipment.
+ The set-up and mounting surface of the equipment should be at, loadable and solid.
࣑ATTENTION
+ The device may only be used in one building, in suciently tempered and dry rooms
(ambient temperatures between 10°C and 35°C). The equipment should not be used
outdoors or in rooms with high humidity (over 70%) like swimming pools.
+ A oor protective mat/equipment underlay can help to protect high-quality oor coverings
(parquet, laminate, cork, carpets) from dents and sweat and can help to level out slight
unevenness.

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Cross Over Pulley
2 ASSEMBLY
2.1 General Instructions
⚠DANGER
+ Do not leave any tools, packaging materials such as foils or small parts lying around,
as otherwise there is a danger of suocation for children. Keep children away from the
equipment during assembly.
⚠WARNING
+ Pay attention to the instructions attached to the equipment in order to reduce the risk of
injuries.
⚠CAUTION
+ Ensure to have sucient room for movement in each direction during assembly.
+ The assembly of the equipment must be carried out by at least two adults. If in doubt, seek
the help of a third technically skilled person.
࣑ATTENTION
+ To prevent damage to the equipment and the oor, assemble the equipment on a mat or
packaging board.
LNOTICE
+ In order to make the assembly as simple as possible, some screws and nuts to be used can
already be pre-assembled.
+ Ideally, assemble the equipment at its later set-up place.
2.2 Scope of Delivery
The scope of delivery consist of the following parts. At the beginning, check whether all parts
and tools belonging to the device are included in the scope of delivery and whether damage has
occurred. In the event of complaints, the contractual partner must be contacted directly.
⚠CAUTION
If parts of the scope of delivery are missing or damaged, the assembly must not be carried out.

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Ground Connection
Frame
HARDWARE PACK
INSPECTED BY:_______________
2
4
28
1
2
3
4
5
6
7
8
9
10
11
12
13
Cbale
Top weight palte
2
2
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1
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6
PTT0212D-PART LIST-1
ITEM NO. DESCRIPTION. QTY.
NAME. OPERATER.
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10
1
2
ASSEMBLY
INSTRUCTIONS
14
15
16
17
Guide rod
Adjustment plate
Main frame
10LBS weight plate
Bumper
Supporting bracket
Pulley cover
Pulley
Pulley
Knee strap
Strap
Handle
8
6
2
26
9
1
21
65
16
33
14
13
23
22
3
2
2
2
2
2
2
2
1
1
1
1
4
4
4
28
6
10
11

1 Main frame 2
2 Ground connection frame 2
52 Hexagon bolt M12*30 8
55 Snap ring M12 8
58 Flat washer Φ24*Φ13*2.5 8
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Cross Over Pulley
2.3 Assembly
Before assembly, take a close look at the individual assembly steps shown and carry out the assembly
in the order given.
LNOTICE
First loosely screw all parts together and check that they t properly. Tighten the screws using
the tool only when you are instructed to do so.
Step 1: Assembly of the Main Frame and Ground Connection Frame
1. Mount one main frame (1) to one ground connection frame (2) with four bolts (52), four snap
rings (55) and four at washers (58).
2. Repeat step 1 on the other side.
No. Name Specication Qty.

13

1 Main frame 2
2 Ground connection frame 2
3 Frame tube 1
51 Socket head inner hexagon bolt M12*25 8
55 Snap ring M12 8
58 Flat washer Φ24*Φ13*2.5 8
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Cross Over Pulley
Step 2: Assembly of the Frame Tube
Mount the frame tube (3) to the main frames (1) with four bolts (51), four snap rings (55) and four at
washers (58) on each of the main frames (1).
No. Name Specication Qty.

15

1 Main frame 2
2 Ground connection frame 2
3 Frame tube 1
6 Top weight plate bracket 2
10 Guide rod bushing 4
16 Bumper 4
21 10lbs weight plate 28
25 Selector pin 2
26 Guide rod 4
48 Socket Head Inner Hexagon Bolt M8*40 4
56 Flat washer Φ16*Φ8.4*1.6 8
60 Nut M8 4
65 Supporting bracket 4
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Cross Over Pulley
Step 3: Assembly of the Guide Rods and Weight Plates
1. Place two supporting brackets (65) and two bumpers (16) on the two sockets of the bottom of
the main frame (1).
2. Insert two guide rods (26) into the sockets of the main frame (1).
3. Carefully slide each of the 14 weight plates (21) onto the guide rods (26) one by one.
4. Slide one top weight plate bracket (6) onto the guide rods (26).
5. Insert the selector pin (25) in one of the weight plates (21).
6. Place one guide rod bushing (10) on each of the guide rods (26).
7. Mount the guide rods (26) onto the upper part of the main frame (1) with two screws (48), four
at washers (56) and two nuts (60).
8. Repeat the steps 1-7 on the other side.
No. Name Specication Qty.

17

4 Sliding frame 2
9 Adjustment plate 2
50 Socket head inner hexagon bolt M10*70 4
57 Flat washer Φ20*Φ10.5*2 8
61 Nut M10 4
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Cross Over Pulley
Step 4: Assembly of the Sliding Frame and Adjustment Plate
1. Slide the sliding frame (4) onto the adjustment plate (9).
2. Mount the lower part of the adjustment plate (9) onto the ground connection frame (2) with one
bolt (50), two at washers (57) and one nut (61).
3. Mount the upper part of the adjustment plate (9) onto the upper part of the main frame (1) with
one bolt (50), two at washers (57) and one nut (61).
4. Repeat the steps 1-3 on the other side.
5. Tighten all screw joints.
6. Fix the equipment to the oor with expansion bolts.
No. Name Specication Qty.

19

2
2
1
1
3
3
4
4
5
5
6
6
7
7
8
8
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Cross Over Pulley
Step 5: Assembly of the Pulleys and Cable Routing
࣑ATTENTION
Always place the cables over or under
the pulleys rst and only then mount
the pulleys. It can not be guaranteed
that the cables can be passed through
afterwards!
1. Insert the end of the cable (8) into the
opening of the sliding frame (4).
2. Mount the pulley 1 (13) to the ground
connection frame (2) with one bolt
(49), two at washers (57), one pulley
cover (33) and one nut (61).
3. Mount the pulley 2 (13) to the main
frame (1) with one bolt (49), two at
washers (57) and one nut (61).
4. Mount the pulley 3 (13) to the main
frame (1) with one bolt (49), two at
washers (57) and one nut (61).
5. Mount the pulley 4 (14) to the top
weight plate bracket (6) with one bolt
(49), two at washers (57) and one
nut (61).
6. Mount the pulleys 5&6 (14) to the
main frame (1) with one bolt (49),
two at washers (57) and one nut (61)
each.
7. Mount the pulleys 7 (14) and 8 (13)
to the sliding frame (4) with one bolt
(49), two at washers (57) and one
nut (61) each.
8. Repeat the steps 1-7 on the other
side.