Tele Radio Tiger T2 User manual

RECEIVERS: R00004-05, R00004-10,
TRANSMITTERS: T00009-22, T00011-24
LANGUAGE: English (original)
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IM-TG2-CE001-A01-EN
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Installation instructions
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CONTENTS
Chapter 1: CUSTOMER INFORMATION 3
Chapter 2: SYSTEM INFORMATION 5
Applicationareaforthe Tigersystem 5
Chapter 3: PRODUCT PAGES 6
Receiver R00004-05 6
Receiver R00004-10 with a relay expansion board 9
Transmitters T00009-22, T00011-24 13
Technical data 13
On/off switch 14
Chapter 4: FCC/ IC INFORMATION 15
FCC/IC INFORMATION for the T00011-24, R00004-10 15
Product label and placement on the transmitter 15
Product label and placement on the receiver 15
FCC/IC label and placement on the transmitter 16
FCC/ IC label placement on the receiver 16
The radio module 17
Installation 17
FCC statement 18
Chapter 5: INSTALLERS GUIDE 19
Create PIN codes 19
Erase PIN code 19
Show registered PIN codes 20
Start the transmitter in operating mode 20
Start the transmitter in operating mode with a PIN code 21
Navigate in menu mode 22
Login/logout 22
Quick logout 22
Logout from menu mode 22
Turn the transmitter off 23
Register 23
Register the transmitter in the receiver 23
Number of transmitters registered in the receiver 24
Erase 24
Erase a transmitter from the receiver 24
Replace 25
Replace a transmitter with a new transmitter 25
Automatic shutdown 26
Set the time for automatic shutdown 26
Frequencies & channels 26
Switch channel on the transmitter 26
Frequency band 2.4 GHz 27
Relay functionality 27
Momentary and latching relay functionality 27
Interlocking 28
Digital inputs 28
Chapter 6: BATTERY GUIDE 29
Battery information 29
Charge the battery 30
Removal of internal battery 31
Guarantee, service, repairs and maintenance 32
-2-

Chapter 1: CUSTOMER INFORMATION
CHAPTER 1: CUSTOMER INFORMATION

THANK YOU FOR PURCHASING A TELE RADIO AB PRODUCT

READALLINSTRUCTIONS ANDWARNINGS CAREFULLY BEFOREMOUNTING, INSTALLING
ANDCONFIGURATING THEPRODUCTS.

These instructions are published by Tele Radio AB without any guarantee. The instructions may be
removed or revised by Tele Radio AB at any time and without further notice. Corrections and additions
will be added to the latest version of the instruction.

IMPORTANT! The instructions that contain information on the installation and configuration of the
radio remote control unit on the machine are not intended to be passed on to the end user. Only such
information may be passed on to the end user that is needed to operate the machine correctly by radio
remote control.

Tele Radio AB products are covered by a guarantee/ warranty against material, construction or
manufacturing faults. During the guarantee/ warranty period, Tele Radio AB may replace the product or
faulty parts with new. Work under guarantee/ warranty must be carried out by Tele Radio AB or by an
authorized service center specified by Tele Radio AB. Contact your Tele Radio AB representative if you
need support or service.
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©Tele Radio AB, 2012
Datavägen 21
SE-436 36 ASKIM
SWEDEN
Tel: [phone]
Fax: [phone]
www.tele-radio.com
-3-

WARNINGS & RESTRICTIONS
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IMPORTANT! Tele Radio remote controls are often built into wider applications. We recommend that
the system is provided with a wired emergency stop where necessary.
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NOTE! We recommend that the functionality of the STOP button is being tested at a regular basis: At a
minimum, when used for 200 hours. Test the STOP button by pressing it and pulling it out.
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INSTALLING, CONNECTING AND MOUNTING
n Allow only licensed or qualified personnel to install the product.
n Switch the power supply off to the receiver before connecting the equipment.
n Check that you have connected the power supply to the correct connection terminal.
n To utilize the safety of the system, use the stop relays in the safety circuitry of the object that you
want to control.
n Use undamaged cables. No cables should hang loose.
n Avoid installing in areas affected by strong vibrations.
n Place the receiver well away from wind, damp and water.
n Cable glands and vent plugs must face down to prevent water from seeping in.
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THE USER
n Make sure that the user is following the instructions.
n Make sure that the user has reached the certified age of your country to operate the equipment.
n Make sure that the user is not under the influence of drugs, alcohol and medicines.
n Allow only qualified personnel to have access to the transmitter and operate the equipment.
n Make sure that the user does not leave the transmitter unsupervised.
n Make sure that the user always turns the transmitter off when not in use.
n Make sure that the user keeps a good overview of the work area.
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MAINTENANCE
n Use the stop button to start and turn off the transmitter as often as possible.
n When error messages are shown, it is very important to find out what caused them.
n If the stop button is mechanically damaged, contact your representative for service immediately.
n Always contact your representative for service and maintenance work on the product.
n Write down the serial numbers/ ID codes of the receivers and transmitters used. This infor-
mation should be recorded on the “Settings document” for your product (download from our
website).
n Avoid registering transmitters to receivers where it is not being used.
n Keep the safety instruction for future reference. Always download the configurations instruction
from our web site for the latest version available.
-4-

Chapter 2: SYSTEM INFORMATION
CHAPTER 2: SYSTEM INFORMATION
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APPLICATION AREA FOR THE TIGER SYSTEM
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The Tele Radio AB Tiger remote control systems are aimed for remote controlling of lifting or mobile
equipment where a high safety level is required.
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AUTHORIZATION BY PIN CODE
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To prevent from unauthorized users being able to start the transmitter and control the receiver, you can
enable PIN codes for start-up protection. 1-10 PIN codes can be stored in the T00009-22 and T00009-
24 transmitters.
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SOFTWARE COMPATIBILITY CHECK
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When a receiver and a transmitter are starting to communicate with each other, either for the first time
or after a loss of communication, a software compatibility check is performed. During this procedure the
base software versions and/or xApp software versions in both units are checked and verified. If
incompatible versions are detected, an error message will be indicated on both units´ LEDs.
Normally the incompatibility check will be performed automatically when the software has been
changed or when the units have lost contact. The transmitter needs to be manually restarted after
compatibility check when:
n the software is changed and the receiver restarts
n the receiver is restarted, e.g. because of loss of power, while the transmitter has been running
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STOP FUNCTION
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The transmitters have a stop button that controls the 2 stop relays in the receiver. 2 safety
microcontrollers are supervising and controlling the stop relays. A valid signal must be provided from
both microcontrollers to activate the stop relays.
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ZERO POSITION CHECK
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During start-up of the transmitter, a zero position check is performed. This means that when the stop
button has been pulled out and the start buttons are pressed, the transmitter will only start if no other
buttons are activated at the same time as the start buttons are pressed.
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-5-

Chapter 3: PRODUCT PAGES
CHAPTER 3: PRODUCT PAGES
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RECEIVER R00004-05
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WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to
turn the electricity off before opening the receiver.

IMPORTANT! Tele Radio remote controls are often built into wider applications. We recommend
that the system is provided with a wired emergency stop where necessary.
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Base board:
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1. LED representing stop relays 1+2 (red) 8. Antenna connector
2. Stop relays 1+2 9. Function LEDs 1-4 (1= red, 2= yellow, 3=
green, 4= orange)
3. Obligatory fuse 2A (slow) 10. Function button (Cancel)
4. Terminal block for input power 11. Terminal block for mixed I/O
5. Function relays 1-7 12. Select button (OK)
6. Relay LEDs 1-7 (red) 13. Programming connector
7. Function LEDs 5-7 (5= red, 6= yellow, 7=
green) 14. Power LED (yellow)
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-6-

Terminal block for input power
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Terminal block for mixed I/O
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32. +12V DC 38. Digital input 2
33. +5V DC 39. GND
34. GND 40. +3.3V DC
35. GND 41. RS485A
36. Digital input 1 42. RS485B
37. Transistor output 43. GND
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Current consumption
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Input power Min.* Max.**
12V AC 0.06A 0.4A
24V AC 0.03A 0.2A
48V AC 0.02A 0.09A
115V AC 0.008A 0.04A
230V AC 0.006A 0.03A
12V DC 0.06A 0.3A
24V DC 0.03A 0.3A
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* Minimum current consumption= Receiver powered, no radio session established, nothing else
activated on the receiver
** Maximum current consumption= All relays activated on the receiver
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-7-

Technical data
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 R00004-05
Number of stop relays 2 (16A)
Number of function relays 7 (potential free*, 8A)
Digital inputs 2
Transistor output 1
Duplex communication Duplex or simplex communication possible
Max. number of transmitters 15
Operating frequency 2405-2480 MHz
Number of channels/ banks 16
Channel separation 5 MHz
IP class 66
Size 176 x 126 x 75 mm./ 6.9 x 5 x 2.9 in.
Weight 950 g./ 2.1 lbs
Radiotype Low IF topology
Sensitivity Better than -110 dBm
Antenna 1 external RPSMA antenna
Operating temperature -20- +55°C/ -4-+130°F
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* potential free means that you have to supply voltage to get voltage out of a relay (e.g. via the included connection comb)
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Function LEDs indication in operating mode
FUNCTIONLED OFF ON INDICATES
1X  No transmitter is registered
 X One or more transmitters are registered
2X  No transmitter is logged in
 X One transmitter is logged in
3  X Receiving correct RS485 data
4
X  Settings in the safety CPUs conform to SIL3
 X Settings in the safety CPUs do NOT con-
form to SIL3
5
 X FLASHES: The receiver is frequency scan-
ning
X  Automatic frequency control processing
 X Automatic frequency control finetuned
6  X Receiving correct sync word
7  X Receiving correct radio packet
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-8-


RECEIVER R00004-10 WITH A RELAY EXPANSION BOARD

WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to
turn the electricity off before opening the receiver.

IMPORTANT! Tele Radio remote controls are often built into wider applications. We recommend
that the system is provided with a wired emergency stop where necessary.


Base board:

1. LED representing stop relays 1+2 (red) 8. Antenna connector
2. Stop relays 1+2 9. Function LEDs 1-4 (1= red, 2= yellow, 3=
green, 4= orange)
3. Obligatory fuse 2A (slow) 10. Function button (Cancel)
4. Terminal block for input power 11. Terminal block for mixed I/O
5. Function relays 1-7 12. Select button (OK)
6. Relay LEDs 1-7 (red) 13. Programming connector
7. Function LEDs 5-7 (5= red, 6= yellow, 7=
green) 14. Power LED (yellow)
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-9-

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Expansion board:
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15. Terminal block for digital inputs 19. Select button (OK)
16. Relay LEDs 10-19 20. Function button (Cancel)
17. Function relays 10-19 21. Programming connector
18. LEDs representing stop relays 1-2 and func-
tion relays 1-7 on the base board 22. Power LED (yellow)
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Terminal block for digital inputs
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81. GND 87. Digital input 5
82. GND 88. Digital input 6
83. GND 89. Digital input 7
84. GND 90. Digital input 8
85. Digital input 3 91. Digital input 9
86. Digital input 4 92. Digital input 10
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-10 -

Current consumption
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Input power Min.* Max.**
12V AC 0.06A -
24V AC 0.03A 0.3A
48V AC 0.02A 0.2A
115V AC 0.009A 0.07A
230V AC 0.008A 0.04A
12V DC 0.06A 0.6A
24V DC 0.03A 0.2A
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* Minimum current consumption= Receiver powered, no radio session established, nothing else
activated on the receiver
** Maximum current consumption= All relays activated on the receiver
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Technical data
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 R00004-10
Number of stop relays 2 (16A)
Number of function relays 17 (potential free*, 8A)
Digital inputs 10
Transistor output 1
Duplex communication Duplex or simplex communication possible
Max. number of transmitters 15
Operating frequency 2405-2480 MHz
Number of channels/ banks 16
Channel separation 5 MHz
IP class 66
Size 176 x 126 x 75 mm./ 6.9 x 5 x 2.9 in.
Weight 800 g./ 1.8 lbs
Radiotype Low IF topology
Sensitivity Better than -110 dBm
Antenna 1 external RPSMA antenna
Operating temperature -20- +55°C/ -4-+130°F
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* potential free means that you have to supply voltage to get voltage out of a relay (e.g. via the included connection comb)
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-11 -

Function LEDs indication in operating mode
FUNCTIONLED OFF ON INDICATES
1X  No transmitter is registered
 X One or more transmitters are registered
2X  No transmitter is logged in
 X One transmitter is logged in
3  X Receiving correct RS485 data
4
X  Settings in the safety CPUs conform to SIL3
 X Settings in the safety CPUs do NOT con-
form to SIL3
5
 X FLASHES: The receiver is frequency scan-
ning
X  Automatic frequency control processing
 X Automatic frequency control finetuned
6  X Receiving correct sync word
7  X Receiving correct radio packet
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Base board relay LEDs
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LED 1= function relay 1
LED 2= function relay 2
LED 3= function relay 3
LED 4= function relay 4
LED 5= function relay 5
LED 6= function relay 6
LED 7= function relay 7
LED 8= (not used)
LED 9= stop relays 1+2
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These LEDs light when the corresponding stop and function relays on the base board are activated. See
list for corresponding base board relay.
-12 -

TRANSMITTERS T00009-22, T00011-24
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1. Rubber cover 9. Button 6 (T00009-22: right start button)
2. Display 10. Button LEDs
3. Button 1 11. Stop button
4. Button 3 12. Button 7*
5. Button 5 (T00009-22 : left start button) 13. Button 8*
6. Top LED 14. Button 9 (left start button)*
7. Button 2 15. Button 10 (right start button)*
8. Button 4 
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*Only on T00011-24
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TECHNICAL DATA
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T00009-22 T00011-24
No. of buttons 6 x 2-step buttons 10 x 2-step buttons
On/off switch Yes No
Max. no of receiv-
ers 4 8
Size 160 x 76 x 37 mm./6.3 x 3 x 1.4
in. 210 x 76 x 37 mm./8.2 x 3 x 1.4 in.
Weight 295 g./ 0.6 lbs. 400 g./ 0.9 lbs.
No. of channels/
banks 16 16
Operating
frequency 2405-2480 MHz 2405-2480 MHz
Operating time
(with continuous
usage)
16 h. 16 h.
Antenna 1 internal PCB antenna 1 internal PCB antenna
Radio type Low IF topology Low IF topology
-13 -

ON/OFF SWITCH
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The T00009-22 transmitter has an on/off switch on the backside.
The on/off switch has 2 positions:
1= on
0= off
The on/off switch breaks the power supply from the battery.
When in position 0/off, the transmitter can not be started unless
you connect the charger plug.
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TRANSMITTER BACKSIDE
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1. Rubber cover 4. CE and product label
2. Stop button 5. Battery charger socket
3. Clip 6. On/off switch*
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*only on T00009-22
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-14 -

Chapter 4: FCC/ IC INFORMATION
CHAPTER 4: FCC/ IC INFORMATION
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FCC/IC INFORMATION FOR THE T00011-24, R00004-10
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Product label and placement on the transmitter

T00011-24
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
You will find the product label in the back of the transmitter (see picture below).
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

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Product label and placement on the receiver

R00004-10


You will find the product label on the outside of the enclosure of the receiver.
-15 -

Chapter 4: FCC/ IC INFORMATION
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FCC/IC label and placement on the transmitter

T00011-24


The FCC/ IC label is placed on the radio module. The radio module is mounted inside the transmitter.
L’étiquette FCC/IC est placée sur le module radio. Le module radio est monté à l’intérieur du récep-
teur.
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FCC/ IC label placement on the receiver
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R00004-10
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
The FCC/ IC label is placed on the radio module. The radio module is mounted inside the receiver.
L’étiquette FCC/IC est placée sur le module radio. Le module radio est monté à l’intérieur de l’é-
metteur.
-16 -

Chapter 4: FCC/ IC INFORMATION
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The radio module
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Function
Each receiver and transmitter unit in the Tele Radio Tiger product range, contains a radio module that is
specifically designed to match a Tele Radio Tiger unit in terms of physical dimensions, connection
points, voltage levels, signal interface etc. To use the radio modules in non Tele Radio products is not
permitted.
The radio modules are designed to interface directly to the main board of the receiver/transmitter unit.
They are power supplied by the main board and the radio circuit operates strictly according to
instructions from a microprocessor on the main board. The radio circuit config-uration is stored in a
flash memory on the radio module.
A receiver/transmitter unit with a defective/no radio module will give an error message immediately
after power up, and it will not be
possible to start a radio session.
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Cross reference
Cross reference of radio modules and corresponding products:
Tiger unit Radio module:

T00011-24 TR304
R00004-10 TR283
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Installation

Installation instructions for TR304
1. Make sure that the transmitter unit is turned off.
2. Open the enclosure.
3. Assemble TR304 to the 2 x 12 pole socket connector on the bottom side of the main board.

Installation instructions for TR283
1. Make sure that the receiver unit is turned off.
2. Open the enclosure.
3. Connect the 2x12 pole socket connector of TR283 directly to the main board.
-
17
-
To satisfy FCC RF exposure requirements, a separation distance of 20 cm or more
should be maintained between the antenna of this device and persons during device
operation.
To ensure compliance, operations at closer than this distance is not recommended.
Les antennes installées doivent être situées de facon à ce que la population ne puisse
y être exposée à une distance de moin de 20 cm. Installer les antennes de facon à ce
que le personnel ne puisse approcher à 20 cm ou moins de la position centrale de l'
antenne.
La FCC des éltats-unis stipule que cet appareil doit être en tout temps éloigné d'au
moins 20 cm des personnes pendant son functionnement.
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FCC statement

Statement for warning:

Chapter 4: FCC/ IC INFORMATION
Caution: The user is cautioned that changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate the equipment.
This device complies with Industry Canada licence-exempt RSS standard(s) and Part 15 of the FCC
Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired
operation.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts
de licence et la partie 15 des Règles FCC. L'exploitation est autorisée aux deux conditions suivantes :
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est
susceptible d'en compromettre le fonctionnement.
Cet appareil est conforme aux limites d’exposition au rayonnement RF stipulées par la FCC et l’IC pour
une utilisation dans un environnement non contrôlé. L'utilisateur final doit suivre les instructions de
fonctionnement spécifiques pour le respect d'exposition aux RF. Lesémetteurs ne doivent pas être
placées près d’autres antennes ou émetteurs ou fonctionner avec ceux-ci.
Note: this equipment has been tested and found to comply with the limits for a class b digital device,
pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that interference will not occur
in a particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the user is encouraged to try
to correct the interference by one or more of the following measures:
—reorient or relocate the receiving antenna.
—increase the separation between the equipment and receiver.
—connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
—consult the dealer or an experienced radio/TV technician for help.

The radio module in this product is labelled with its own FCC ID and IC number. The FCC ID and IC is
not visible when the radio module is installed inside another device. Therefore, the outside of the device
into which the module is installed must also display a label referring to the radio module. The final end
device must be labelled in a visible area with the following:
“Contains FCC ID: ONFC1203A”
“Contains IC: 4807A-C1203A”
or “Contains FCC ID: ONFC1203B”
“Contains IC: 4807A-C1203B”
-18 -
This radio transmitter (D00005-07) has been approved by Industry Canada to operate with the antenna types
listed below with the maximum permissible gain and required antenna impedance for
each antenna type indicated. Antenna types not included in this list, having a gain
greater than the maximum gain indicated for that type, are strictly prohibited for use
with this device.
Gain of antenna: 3.0dBi max.
Type of antenna: 50ohm, Omni-directional
Le présent émetteur radio (D00005-07) a été approuvé par Industrie Canada pour
fonctionner avec les types d'antenne énumérés ci-dessous et ayant un gain admissible
maximal et l'impédance requise pour chaque type d'antenne.
Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur au gain
maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur.
Gain d'antenne: 3.0dBi maximal
Type d'antenne: 50 ohm, Omni-directionnel
Under Industry Canada regulations, this radio transmitter may only operate using an
antenna of a type and maximum (or lesser) gain approved for the transmitter by
Industry Canada. To reduce potential radio interference to other users, the antenna
type and its gain should be so chosen that the equivalent isotropically radiated power
(e.i.r.p.) is not more than that necessary for successful communication.
Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut
fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé
pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de
brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type
d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente
(p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication
satisfaisante.

Chapter 5: INSTALLERS GUIDE
CHAPTER 5: INSTALLERS GUIDE

CREATE PIN CODES

NOTE! You can store up to 10 PIN codes in the transmitter.

NOTE! '0000' is not a valid PIN code.

1. Make sure that the stop button is pressed.

2. Pull out the stop button.
The top LED lights (green when the battery capacity is good, red when the battery capacity is poor).

3. Press the right start button. Keep pressed.

4. Press the stop button.

5. Release the right start button.
The top LED flashes (green when the battery capacity is good, red when the battery capacity is poor)
when in menu mode.

6. Go to [Enter PIN].

7. Select what position in the list that you want to store the new PIN code in by pressing the left start
button.

8. Enter the new PIN code (4 digits) by pressing the buttons 1-4:

PRESS BUTTON TO
1 step up
2 step down
3 step right
4 step left

9. Confirm by pressing the left start button.


ERASE PIN CODE

1. Make sure that the stop button is pressed.

2. Pull out the stop button.The LEDs light (green when the battery capacity is good, red when the
battery capacity is poor).

3. Press the right start button. Keep pressed.

4. Press the stop button.

5. Release the right start button.
The LEDs light (green when the battery capacity is good, red when the battery capacity is poor) when in
menu mode.

6. Go to [Erase PIN].
-19 -

Chapter 5: INSTALLERS GUIDE

7. Scroll the list to select the PIN code that you want to erase.

MOVEJOYSTICK TO
up step up
down step down


8. Select by pressing the left start button.

9. Confirm by pressing the left start buttons.


SHOW REGISTERED PIN CODES

1. Make sure that the stop button is pressed.

2. Pull out the stop button.
The top LED lights (green when the battery capacity is good, red when the battery capacity is poor).

3. Press the right start button. Keep pressed.

4. Press the stop button.

5. Release the right start button.
The top LED flashes (green when the battery capacity is good, red when the battery capacity is poor)
when in menu mode.

6. Go to [Show PIN].

7. The display shows a list of all registered PIN codes.


START THE TRANSMITTER IN OPERATING MODE

1. Make sure that the stop button is pressed

2. Pull out the stop button.
The top LED lights (green when the battery capacity is good, red when the battery capacity is poor).

3. If PIN codes are used for authorization: Go to the next section.
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4. WITHIN 3 MINUTES FROM PULLING OUTTHESTOPBUTTON:
Press a button to select the receiver(s) that you want to operate.
The receiver(s) that was selected in the last session will be automatically selected, which is indicated by
the corresponding LED(s) that light red. If no receiver(s) has been selected, the LEDs for all available
receivers will flash red. If a receiver is selected, the LEDs next to the left and the right start buttons flash
red. If no receiver(s) are selected, only the LED next to the right start button flashes red.
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5. Press both start buttons at the same time.
The buzzer beeps.
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6. Release the start buttons.
The buzzer stops beeping. The top LED flashes (green when the battery capacity is good, red when the
battery capacity is poor).
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