Tele Radio D8-2 User manual

IM-TG2-XX002-A01-ALL
TELERADIOTIGER G2
Installation instructions
D8-2, D8-4
Language: English (original language)

CONTENTS
Chapter 1: CUSTOMER INFORMATION 3
Chapter 2: SYSTEM INFORMATION 5
Chapter 3: PRODUCT PAGES 6
D8-2/D8-4 circuit board description 6
Technical data 6
Mount D8-4 inside the receiver 7
Chapter 4: INSTALLERS GUIDE 8
Functionality 8
Connect MODBUS 9
Configuration settings for Tiger receiver and transmitter 9
Configuration settings for the MODBUS communication between D8-2/D8-4 and Tiger
receiver 9
Chapter 4: RoHS and WEEE 11
Chapter 5: Guarantee, service, repairs and maintenance 12
-2-

Chapter 1: CUSTOMER INFORMATION
CHAPTER 1: CUSTOMER INFORMATION
THANK YOU FOR PURCHASING A TELE RADIO AB PRODUCT
READALLINSTRUCTIONS ANDWARNINGS CAREFULLY BEFOREMOUNTING, INSTALLING
ANDCONFIGURATING THEPRODUCTS.
These instructions are published by Tele Radio AB without any guarantee. The instructions may be
removed or revised by Tele Radio AB at any time and without further notice. Corrections and additions
will be added to the latest version of the instruction.
IMPORTANT! These instructions are directed to installers. There are separate instructions directed
towards end users. The instructions that contain information on the installation and configuration of the
radio remote control unit on the machine are not intended to be passed on to the end user. Only such
information may be passed on to the end user that is needed to operate the machine correctly by radio
remote control.
Tele Radio AB products are covered by a guarantee/ warranty against material, construction or
manufacturing faults. During the guarantee/ warranty period, Tele Radio AB may replace the product or
faulty parts with new. Work under guarantee/ warranty must be carried out by Tele Radio AB or by an
authorized service center specified by Tele Radio AB. Contact your Tele Radio AB representative if you
need support or service.
©Tele Radio AB, 2013
Datavägen 21
SE-436 36 ASKIM
SWEDEN
Tel: +46-31-748 54 60
Fax: +46-31-68 54 64
www.tele-radio.com
-3-

WARNINGS & RESTRICTIONS
IMPORTANT! Tele Radio remote controls are often built into wider applications. We recommend that
the system is provided with a wired emergency stop where necessary.
NOTE! We recommend that the functionality of the STOP button is being tested at a regular basis: At a
minimum, when used for 200 hours. Test the STOP button by pressing it and pulling it out.
INSTALLING, CONNECTING AND MOUNTING
n Allow only licensed or qualified personnel to install the product.
n Switch the power supply off to the receiver before connecting the equipment.
n Check that you have connected the power supply to the correct connection terminal.
n To utilize the safety of the system, use the stop relays in the safety circuitry of the object that you
want to control.
n Use undamaged cables. No cables should hang loose.
n Avoid installing in areas affected by strong vibrations.
n Place the receiver well away from wind, damp and water.
n Cable glands and vent plugs must face down to prevent water from seeping in.
THE USER
n Make sure that the user is following the instructions.
n Make sure that the user has reached the certified age of your country to operate the equipment.
n Make sure that the user is not under the influence of drugs, alcohol and medicines.
n Allow only qualified personnel to have access to the transmitter and operate the equipment.
n Make sure that the user does not leave the transmitter unsupervised.
n Make sure that the user always turns the transmitter off when not in use.
n Make sure that the user keeps a good overview of the work area.
MAINTENANCE
n Use the stop button to start and turn off the transmitter as often as possible.
n When error messages are shown, it is very important to find out what caused them.
n If the stop button is mechanically damaged, contact your representative for service immediately.
n Always contact your representative for service and maintenance work on the product.
n Write down the serial numbers/ ID codes of the receivers and transmitters used. This infor-
mation should be recorded on the “Settings document” for your product (download from our
website).
n Avoid registering transmitters to receivers where it is not being used.
n Keep the safety instruction for future reference. Always download the configurations instruction
from our web site for the latest version available.
-4-

Chapter 2: SYSTEM INFORMATION
CHAPTER 2: SYSTEM INFORMATION
APPLICATION AREA FOR D8-2/D8-4 ANALOGUE OUTPUT
MODULE
The Tele Radio analogue output module D8-2/D8-4 is aimed to be used in applications with analogue
functions. All MN, MD and MX Tiger receivers support D8-2/D8-4.
-5-

Chapter 3: PRODUCT PAGES
CHAPTER 3: PRODUCT PAGES
D8-2/D8-4 CIRCUIT BOARD DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1-16
17
18
19
20
LED1
LED2
1. AOUT1 8. GND 15. RS485A
2. AOUT2 9. +4.5-15V DC 16. RS485A
3. AOUT3 10. +4.5-15V DC 17. Select-button
4. AOUT4 11. GND 18. Power LED (green)
5. GND 12. GND 19. RS485 LED (red)
6. GND 13. RS485B 20. Programming connector
7. GND 14. RS485B
TECHNICAL DATA
D8-2 D8-4
Size 80x54x38 mm/3x2x1.5 in 63x45x15 mm/2.5x1.8x0.6 in
Weight Max. 200 g/0.44 Ibs Max 17 g/0.04Ibs
IP classification IP 65 -
Power supply +4.5-15 V DC
Current consumption 100 mA
Analogue outputs 4
Output signal types 0-10V DC
-6-

Chapter 3: PRODUCT PAGES
MOUNT D8-4 INSIDE THE RECEIVER
WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to
turn the electricity off before opening the receiver.
WARNING! Do not touch the area marked with danger when the receiver has been powered by
electricity. Touching the marked area may be very hazardous.
NOTE! D8-4 analogue output module can only be mounted inside the Tiger MX receiver.
1. Remove the display board by unscrewing the five screws and lifting it up. If a relay expansion
board is mounted, it has to be removed first.
SR1
SR2
1
2
3
4
5
6
7
8
9
10
11
12
sF1
sF2
sF2
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
60
SYSTEM SETUP>
>Register TX
Danger! High Voltage
2. Mount the D8-4 unit on the display board with the four spacers. The screws are placed on the
back.
Danger! High Voltage
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
3. Put the display board back in the receiver using the five screws.
-7-

Chapter 4: INSTALLERS GUIDE
CHAPTER 4: INSTALLERS GUIDE
FUNCTIONALITY
The analogue output module D8-2/D8-4 has four channels, CH1-CH4. The four channels can output
one signal each. The output signals can be mapped to analogue levers, potentiometer, push button etc.
The analogue output modules are connected to the receiver with the RS485/MODBUS.
IMPORTANT! The Tiger system supports a maximum of four D8-2/D8-4 units. If all four modules are
connected to the receiver, unit one and two will have full functionality while units three and four will
only have limited functionality. This means that the output signal for units three and four can only be 0-
10V and that no scaling, ramping or offset of the output signal is possible. Contact your representative
for more information.
RS485/MODBUS
D8-2/
D8-4
D8-2/
D8-4
RECEIVER
TRANSMITTER
Signals in
CH1
CH2
CH3
CH4
Signals out
CH1
CH2
CH3
CH4
Signals out
CH1
CH2
CH3
CH4
Signals out
CH1
CH2
CH3
CH4
Signals out
D8-2/
D8-4
D8-2/
D8-4
-8-

Chapter 4: INSTALLERS GUIDE
CONNECT MODBUS
Connect D8-2/D8-4 unit to Tiger MX receiver.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 9 10 11 12 13 14
Connect D8-2/D8-4 unit to Tiger MN/MD receiver.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
32 33 34 35 36 37 38 39 40 41 42 43
Connect multiple D8-2/D8-4 units.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CONFIGURATION SETTINGS FOR TIGER RECEIVER AND
TRANSMITTER
The receiver can be configured to map, scale, ramp or offset the analogue output signals.
NOTE! The settings are made in the PC program Settings Manager. Contact your representative for
assistance.
CONFIGURATION SETTINGS FOR THE MODBUS
COMMUNICATION BETWEEN D8-2/D8-4 AND TIGER RECEIVER
Configure D8-2/D8-4 Analogue input module:
1. Connect D8-2/D8-4 unit to the PC program Settings Manager.
2. Go to MODBUS_ID and set slave address for the D8-2/D8-4 unit, (e.g. 1).
3. Save the settings.
-9-

Chapter 4: INSTALLERS GUIDE
Configure Tiger receiver:
1. Connect Tiger receiver to the PC program Settings Manager.
2. Go to MODBUSTDEVICES and set DEVICETYPEconnected to Tiger receiver.
3. Under section MODBUSDEVICES, go to DEVICEID and set slave address for the D8-2/D8-4
unit, (e.g. 1).
4. Under section COMMONRADIO, go to FLAGS and diable cable control for RS485.
5. Save the settings.
-10 -

Chapter 4: RoHS and WEEE
CHAPTER 4: ROHS AND WEEE
In accordance with Directive 2011/65/EU on restriction of the use of certain hazardous substances in
electrical and electronic equipment (RoHS) and Directive 2002/96/EC on waste electrical and
electronic equipment (WEEE), Tele Radio AB strives to minimize the use of hazardous materials,
promotes reuse and recycling, and reduces emissions to air, soil and water. When a commercially viable
alternative is available, Tele Radio AB strives to restrict or eliminate substances and materials that pose
an environmental, health or safety risk.
-11 -

Chapter 5: Guarantee, service, repairs and maintenance
CHAPTER 5: GUARANTEE, SERVICE, REPAIRS AND
MAINTENANCE
The Tele Radio AB products are covered by a guarantee/warranty against material, construction and
manufacturing faults. During the guarantee/warranty period, Tele Radio AB may replace the product or
faulty parts. Work under guarantee/warranty must be carried out by Tele Radio AB or by an authorized
service centre specified by Tele Radio AB.
This is not covered by the guarantee/ warranty:
n Faults resulting from normal wear and tear
n Parts of a consumable nature
n Products that have been subject to unauthorized modifications
n Faults resulting from incorrect installation and use
n Damp and water damage
Maintenance:
n Repairs and maintenance must be carried out by qualified personnel
n Use spare parts from Tele Radio AB only
n Contact your representative if you require service or other assistance
n Keep the product in a dry, clean place
n Keep contacts and antennas clean
n Wipe off dust using a slightly damp, clean cloth
IMPORTANT! Never use cleaning solutions or high-pressure water.
-12 -

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