Tele Radio TG-T9-1 User manual



TG-T9-1(TG-TX-MNL8),TG-T9-11(TG-TX-MNR8),TG-T11-5(TG-TX-MXL12),TG-T11-15(TG-TX-MXR12),

TG-R9-1(TG-RX-MXL12),TG-R9-11(TG-RX-MXL28),TG-R9-6(TG-RX-MXLANY),TG-R9-2(TG-RX-MXR12),
TG-R9-12(TG-RX-MXR28)
LANGUAGE:English(original)
IM-TG2-RX006-A05-EN

Installation instructions

CONTENTS
Chapter 1: CUSTOMER INFORMATION 3
Chapter 2: SYSTEM INFORMATION 5
Chapter 3: PRODUCT PAGES 8
TG-RX-MXL12, TG-RX-MXR12 base board receiver 9
TG-RX-MXL28, TG-RX-MXR28 receiver 16
TG-RX-MXLANY receiver 26
TG-TX-MNL8, TG-TX-MNR8, TG-TX-MXL12, TG-TX-MXR12 transmitter 36
Chapter 4: INSTALLERS GUIDE 41
Settings for PIN codes 41
Start the transmitter in operating mode 41
Start the transmitter in operating mode with PIN codes 41
Turn the transmitter off 42
Login/logout 43
Register 44
Erase 45
Replace 45
Automatic shutdown 46
Frequencies & channels 47
Relay functionality 51
Digital inputs 52
Chapter 5: OPERATING MODES 53
Chapter 6: LOAD SELECT MODES 54
Chapter 7: BATTERY GUIDE 59
Chapter 8: CERTIFICATIONS CHAPTER 63
FCC/IC 63
Receiver labels 66
Transmitters labels 67
EC/EEA declaration of conformity 69
-2-

Chapter 1: CUSTOMER INFORMATION
CHAPTER 1: CUSTOMER INFORMATION

THANKYOUFORPURCHASINGATELERADIOABPRODUCT

READALLINSTRUCTIONS ANDWARNINGS CAREFULLY BEFOREMOUNTING, INSTALLING
ANDCONFIGURATING THEPRODUCTS.

These instructions are published by Tele Radio AB without any guarantee. The instructions may be
removed or revised by Tele Radio AB at any time and without further notice. Corrections and additions
will be added to the latest version of the instruction.

IMPORTANT! These instructions are directed to installers. There are separate instructions directed
towards end users. The instructions that contain information on the installation and configuration of the
radio remote control unit on the machine are not intended to be passed on to the end user. Only such
information may be passed on to the end user that is needed to operate the machine correctly by radio
remote control.

Tele Radio AB products are covered by a guarantee/ warranty against material, construction or
manufacturing faults. During the guarantee/ warranty period, Tele Radio AB may replace the product or
faulty parts with new. Work under guarantee/ warranty must be carried out by Tele Radio AB or by an
authorized service center specified by Tele Radio AB. Contact your Tele Radio AB representative if you
need support or service.

©Tele Radio AB
Datavägen 21
SE-436 32 ASKIM
SWEDEN
Tel: [phone]
Fax: [phone]
www.tele-radio.com
-3-

WARNINGS&RESTRICTIONS

WARNING! Tele Radio remote controls are often built into wider applications. We recommend that
the system is provided with a wired emergency stop where necessary.

NOTE! We recommend that the functionality of the STOP button is being tested at a regular basis: At a
minimum, when used for 200 hours. To test the STOP button: press, twist and pull it out.
INSTALLING, CONNECTING AND MOUNTING
nAllow only licensed or qualified personnel to install the product.
nSwitch the power supply off to the receiver before connecting the equipment.
nCheck that you have connected the power supply to the correct connection terminal.
nTo utilize the safety of the system, use the stop relays in the safety circuitry of the object that you
want to control.
nUse undamaged cables. No cables should hang loose.
nAvoid installing in areas affected by strong vibrations.
nPlace the receiver well away from wind, damp and water.
nCable glands and vent plugs must face down to prevent water from seeping in.
THE USER
nMake sure that the user is following the instructions.
nMake sure that the user has reached the certified age of your country to operate the equipment.
nMake sure that the user is not under the influence of drugs, alcohol and medicines.
nAllow only qualified personnel to have access to the transmitter and operate the equipment.
nMake sure that the user does not leave the transmitter unsupervised.
nMake sure that the user always turns the transmitter off when not in use.
nMake sure that the user keeps a good overview of the work area.
MAINTENANCE
nUse the stop button to start and turn off the transmitter as often as possible.
nWhen error messages are shown, it is very important to find out what caused them.
nIf the stop button is mechanically damaged, contact your representative for service immediately.
nAlways contact your representative for service and maintenance work on the product.
nWrite down the serial numbers/ ID codes of the receivers and transmitters used. This inform-
ation should be recorded on the “Settings document” for your product (download from our web-
site).
nAvoid registering transmitters to receivers where it is not being used.
nKeep the safety instruction for future reference. Always download the configurations instruction
from our web site for the latest version available.
-4-

Chapter 2: SYSTEM INFORMATION
CHAPTER 2: SYSTEM INFORMATION

APPLICATIONAREAFORTHETIGERSYSTEM

The Tele Radio AB Tiger remote control systems are aimed for remote controlling of lifting or mobile
equipment where a high safety level is required.



AUTHORIZATIONBYPINCODE

To prevent from unauthorized users being able to start the transmitter and control the receiver, you can
enable PIN codes for start-up protection. 1-6 PIN codes can be stored in the TG-TX-MNL8, TG-TX-
MNR8, TG-TX-MXL12, TG-TX-MXR12 transmitters. PIN codes have to be set in the PC program
Settings manager.



STOPFUNCTION

The transmitters have a stop button that controls the 2 stop relays in the receiver. 2 safety
microcontrollers are supervising and controlling the stop relays. A valid signal must be provided from
both microcontrollers to activate the stop relays.
-5-

SYSTEMINFORMATION(INENGLISH)

System requirements
The product holds one or two safety-related functions that comply with the requirements for SIL3
according to IEC61508:

Stop function: Deactivates all relays on the receiver when the stop button on the transmitter is pressed.
The stop function is available on all Tiger systems. The maximum delay of the stop function is 500 ms.

Safe function: Activates the safe function relays on the receiver when both of the safe buttons on the
transmitter are pressed. The safe function is available on Tiger systems consisting of receiver models TG-
RX-MXL12, TG-RX-MXL28, TG-RX-MXR12, TG-RX-MXR28. TG-RX-MXLANY combined with any of
the following transmitters:
TG-TX-MDL10, TG-TX-MDR10, TG-TX-MDP10, TG-TX-MXL12, TG-TX-MXR12, TG-TX-JDL20,
TG-TX-JDL21, TG-TX-JDL22, TG-TX-JDL23, TG-TX-JDL24, TG-TX-JDL25, TG-TX-JDR20,
TG-TX-JDR21, TG-TX-JDR22, TG-TX-JDR23, TG-TX-JDR24, TG-TX-JDR25

The safety-related functions comply with the requirements for SIL3 according to IEC61508 only when
they are a part of a complete end user system that complies with the requirements for SIL3 according to
IEC61508.

Connecting and controlling the safety function
The stop function controls the stop relays from the stop button. The safe function controls the safe
function relays from the safe buttons. In order to comply with the requirements for SIL3 according to
IEC61508, the safety-related functions shall use their corresponding two relay output in an active
redundant configuration in a safety-related application.

Measures for probability of hardware failures

Transmitter stop function 
Probability of dangerous failure per hour PFHd= 8.5 FITs (=λdu)
Fraction of total failure rate with dangerous and
detected consequence λdd= 357 FITs
Diagnostic coverage DC= 98.3 %
Safe failure fraction SFF= 99.1 %
Common cause failure 0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous

Transmitter safe function 
Probability of dangerous failure per hour PFHd = 5.5 FITs (=λdu)
Fraction of total failure rate with dangerous and
detected consequence λdd = 255 FITs
Diagnostic coverage DC = 98.1 %
Safe failure fraction SFF = 99.2 %
Common cause failure 0.5 FIT
Diagnostic test interval Continuous

-6-

Receiver stop function 
Probability of dangerous failure per hour PFHd = 30.1 FITs (=λdu)
Fraction of total failure rate with
dangerous and detected consequence λdd = 685.0 FITs
Diagnostic coverage DC = 96.9 %
Safe failure fraction SFF = 98.7 %
Common cause failure 8.0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous

Receiver safe function 
Probability of dangerous failure per hour PFHd = 30.1 FITs (=λdu)
Fraction of total failure rate with
dangerous and detected consequence λdd = 685.0 FITs
Diagnostic coverage DC = 96.9 %
Safe failure fraction SFF = 98.7 %
Common cause failure 8.0 FIT
Level of hardware fault tolerance HFT = 1
Proof test interval 10 years
Diagnostic test interval Continuous


Radio communication between transmitter and
receiver 
Probability of dangerous failure per hour PFHd = 3.0 FITs


Stop function for a complete system* 
Probability of dangerous failure per hour PFHd = 41.6 FITs(=λdu)


Safe function for a complete system* 
Probability of dangerous failure per hour PFHd = 38.6 FITs(=λdu)
* acomplete system = transmitter + radio communication + receiver
-7-

Chapter 3: PRODUCT PAGES
CHAPTER 3: PRODUCT PAGES

ANTENNA

NOTE! For optimum performance: Place well away from metal objects, such as metal girders, high-
voltage cables and other antennas.

NOTE! For optimum performance, place the antennas as far away from each other as possible. The
recommended distance is more than 1 meter. We recommend that you test the equipment before
mounting the receivers permanently.

Antenna with a cable: The cable makes it possible for the antenna to be positioned freely and high above
the ground.
Antenna without a cable:If the receiver is mounted on a wall, the antenna should be angled out from the
wall.



-8-

TG-RX-MXL12,TG-RX-MXR12BASEBOARDRECEIVER

WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to
turn the electricity off before opening the receiver.

WARNING! Tele Radio remote controls are often built into wider applications. We recommend that
the system is provided with a wired emergency stop where necessary.


Base board- no display board mounted:

1. Rectifier bridge connector 9. Terminal block for digital I/O
2. Function LED 2 (red) 10. Function relays 1-12
3. Function LED 3 (yellow) 11. Stop relays 1-2
4. Radio module 12. Safe function relays 1-2
5. Function LED 1 (green) 13. Terminal block for input power
6. USB programming connector 14. Obligatory fuse: Ceramic 3.15A(T)
7. Antenna connectors 15. Optional fuse
8. Terminal block for RS232/ RS485 
-9-


WARNING! Do not touch the area marked with danger when the receiver has been powered by
electricity. Touching may be very hazardous.


Base board with display board mounted:

16. Safe function relay LEDs 3-4 (red) 20. Mini joystick
17. Stop relay LEDs 1-2 (red) 21. Right push button
18. Display 22. Left push button
19. Function relay LEDs (red) 



-10 -


RELAYLEDSONTHEDISPLAYBOARD


The relays on the base board are hidden under the display board. The corresponding relay LEDs are
placed on the display board. LED 1+2 are the relay LEDs for the stop relays. LED 3+4 are the safe
function relay LEDs. LED 5-16 are the LEDs for function relays 1-12.

LED 1= stop relay 1 LED 9 = function relay 5
LED 2= stop relay 2 LED 10 = function relay 6
LED 3= safe function relay 1 LED 11 = function relay 7
LED 4= safe function relay 2 LED 12 = function relay 8
LED 5 = function relay 1 LED 13 = function relay 9
LED 6 = function relay 2 LED 14 = function relay 10
LED 7 = function relay 3 LED 15 = function relay 11
LED 8 = function relay 4 LED 16 = function relay 12



RECTIFIERBRIDGECONNECTOR



Can be used to improve the performance when the receiver is powered with low DC voltage (12-24 V
DC). NOTE! DONOTUSEFORAC!
-11 -

OBLIGATORYFUSE



An obligatory ceramic fuse 3.15A(T). Must be used.


OPTIONALFUSE



An optional ceramic fuse 3.15A(T). Can be used for connecting input power from the power supply
connector with the relay outputs. Select a fuse that match the application, max. 16A.
-12 -

TERMINALBLOCKFORINPUTPOWER



For input power 12-350V DC, 24-230V AC.



TERMINALBLOCKFORDIGITALI/O


3. GND 6. Transistor output
4. Digital input 1 7. +12V DC
5. Digital input 2 8. +3.3V DC
-13 -

TERMINALBLOCKFORRS232/RS485


9. RS232 RX 12. +12V DC
10. RS232 TX 13. RS485 A-
11. GND 14. RS485 A+


JOYSTICK


The mini joystick is used for navigating and selecting in the display menu. It can be pressed up, down, left
and right. Keep pressed in the same direction to scroll several steps in the menu. Can also be used as a
button.


ANTENNACONNECTORS


The receiver have 2 connectors for antennas. If you want to use only one antenna, connect the antenna
to any one of the antenna connectors. If you want to use 2 antennas, one of them has to be connected
through a coaxial cable (at least 1 m./ 39 in.) to avoid radio disturbances. Using two antennas may
improve the radio communication as well as increase the range. NOTE! Use 1/2 wave antennas for
optimum performance.
-14 -

TECHNICALDATA

Number of stop relays 2 (potential free*16A, 250VAC)*
Number of safe relays 2 (potential free*16A, 250VAC)*
Number of function relays 12 (potential free*, 16A, 250VAC)
Input power 12-350V DC, 24-230V AC
Digital inputs 2
Transistor output 1
Duplex communication Possible
Max. number of registered transmitters 15 (only one transmitter at a time)
IP class 66
Size 256 x 175 x 85 mm./ 10.1 x 6.9 x 3.3 in.
Weight 1800 g./ 3.9 lbs.
Sensitivity Better than -110 dBm
Operating temperature -20- +55°C/ -4-+130°F
Operating frequency TG-RX-MXL12: 433.075-434.775 MHz
TG-RX-MXR12: 903.0125-926.9875 MHz
Number of channels/ frequency banks TG-RX-MXL12: 69 channels
TG-RX-MXR12: 15 banks
Channel separation TG-RX-MXL12: 25 kHz
TG-RX-MXR12: 25 kHz
Antenna
TG-RX-MXL12: 2 external BNC antennas
possible
TG-RX-MXR12: 2 external RPSMA antennas
possible
*potential free means that you have to supply voltage to get voltage out of a relay (e.g. via the included
connection comb.)



CURRENTCONSUMPTION

Input power Min.* Max.**
12V AC - -
24V AC 0.2A 0.5A
48V AC 0.06A 0.4A
115V AC 0.02A 0.08A
230V AC 0.02A 0.05A
12V DC 0.3A 1.1A
24V DC 0.2A 0.5A

* Minimum current consumption= Receiver powered, no radio session established, nothing else
activated on the receiver
** Maximum current consumption= All relays activated on the receiver
-15 -

TG-RX-MXL28,TG-RX-MXR28RECEIVER

WARNING! The receiver must NOT be opened by any other than a qualified installer. Make sure to
turn the electricity off before opening the receiver.

WARNING! Tele Radio remote controls are often built into wider applications. We recommend that
the system is provided with a wired emergency stop where necessary.



Base board- no display board mounted:

1. Rectifier bridge connector 9. Terminal block for digital I/O
2. Function LED 2 (red) 10. Function relays 1-12
3. Function LED 3 (yellow) 11. Stop relays 1-2
4. Radio module 12. Safe function relays 1-2
5. Function LED 1 (green) 13. Terminal block for input power
6. USB programming connector 14. Obligatory fuse: Ceramic 3.15A(T)
7. Antenna connectors 15. Optional fuse
8. Terminal block for RS232/ RS485 
-16 -


WARNING! Do not touch the area marked with danger when the receiver has been powered by
electricity. Touching may be very hazardous.


Base board with display board mounted:

16. Safe function relay LEDs 3-4 (red) 20. Mini joystick
17. Stop relay LEDs 1-2 (red) 21. Right push button
18. Display 22. Left push button
19. Function relay LEDs (red) 
-17 -



Expansion board:

23. Function relays 13-28 25. Communication LED
24. Function relay LEDs 26. Terminal block for digital inputs



-18 -


RELAYLEDSONTHEDISPLAYBOARD


The relays on the base board are hidden under the display board. The corresponding relay LEDs are
placed on the display board. LED 1+2 are the relay LEDs for the stop relays. LED 3+4 are the safe
function relay LEDs. LED 5-16 are the LEDs for function relays 1-12.

LED 1= stop relay 1 LED 9 = function relay 5
LED 2= stop relay 2 LED 10 = function relay 6
LED 3= safe function relay 1 LED 11 = function relay 7
LED 4= safe function relay 2 LED 12 = function relay 8
LED 5 = function relay 1 LED 13 = function relay 9
LED 6 = function relay 2 LED 14 = function relay 10
LED 7 = function relay 3 LED 15 = function relay 11
LED 8 = function relay 4 LED 16 = function relay 12
-19 -

RECTIFIERBRIDGECONNECTOR



Can be used to improve the performance when the receiver is powered with low DC voltage (12-24 V
DC). NOTE! DONOTUSEFORAC!



OBLIGATORYFUSE



An obligatory ceramic fuse 3.15A(T). Must be used.
-20 -