Telect 009-8005-3404H User manual

Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H :: 009-8005-3404HRC
User Manual
© Telect, Inc., All Rights Reserved, 143252-1 A0
1.509.926.6000 :: telect.com
Applies to : 009-8005-3404H and 009-8005-3404HRC

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
Table of Contents
1.1 Overview .........................................................................................................................1
1.2 Inspection........................................................................................................................1
1.3 Specications ..................................................................................................................2
1.4 Installation Procedure......................................................................................................4
1.5 Compression Lugs ..........................................................................................................9
1.6 Accessories ................................................................................................................... 10
1.7 Schematic Drawing ....................................................................................................... 11
1.8 Assembly Drawing ......................................................................................................... 12
List of Figures
Figure 1 - Model 009-8005-3404H / HRC .............................................................................1
Figure 2 - Bracket Orientation...............................................................................................4
Figure 3 - Rack Mounting......................................................................................................4
Figure 4 - Ground Lug Connection........................................................................................5
Figure 5 - Input Lugs.............................................................................................................5
Figure 6 - Disengaging a TPA Fuse Holder...........................................................................6
Figure 7 - Alarm Indicators....................................................................................................6
Figure 8 - Alarm Terminals ....................................................................................................6
Figure 9 - Output Lug Connections.......................................................................................7
Figure 10 - Installing TPA Fuses............................................................................................7
Figure 11 - Installing GMT Fuses ..........................................................................................8
Figure 12 - Installing Alarm Wiring ........................................................................................8

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
Figure 1 - Model 009-8005-3404H / HRC
1.1 Overview
Telect’s dual-input fuse alarm panel is a secondary
power distribution panel containing four TPA and four
GMT outputs per feed. Each feed (Side A and Side B)
handles up to 150A.
Each side is electrically independent except for the
common fuse alarm LED at the center of the panel.
Power LEDs are provided for both inputs. Relay
controlled alarm and power-fail contacts are provided
for wiring to external indicators.
Hardware is included for ush or extended mounting
in 19 in. or 23 in. relay racks. Visit our website for
ordering Telect accessories and replaceable parts:
TPA fuses (3A-50A), GMT fuses (¼-15A), ETSI
mounting kit, and more.
Model 009-8005-3404H is UL listed, File E139903 V1 S9.
Model 009-8005-3404HRC is RoHS 6/6 compliant.
1.2 Inspection
Please read and understand all instructions before
starting installation. If you have questions, contact
Telect Technical Support at suppor[email protected] or
call 1.509.926.6000.
When you receive the equipment, carefully unpack
it and compare it to the packaging list. Please report
any defective or missing parts to Telect at
suppor[email protected] or call 1.509.926.6000.
Telect is not liable for transit damage. If the product is
damaged, please report it to the carrier and contact
Telect.

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
1.3 Specications
Inputs
Voltage Range (Nominal Voltage) -40V to -60V (Nominal -48Vdc)
Max. Input Load Rating 150A per feed
Power Dissipation at Full Load 0.2 Watts/Amp per bus
Percentage of Full Load Power Dissipation at
Nominal Voltage
Less than 1%
Max. Input Interrupt Device 187A
Input Terminals Two pairs of 1/4"-20 studs on 5/8" centers per terminal
(max. lug width of 0.64” [15.7 mm]). Torque nut (using
7/16 in. or 12 mm wrench) to 50 in.-lb (5.65 N·m), max
Input Wire Size #8 AWG to 2/0 AWG
TPA Outputs
Max. Output Interrupt Device 50A
Max. Continuous Output Load 40A
Max. Total Output Load 120A
Output Terminals 16, #8-32 terminal screws (max. lug width of 0.378"
[9.60 mm]). Torque to 15 in.-lb (1.69 N·m), max.
Output Wire Size #16 AWG to #8 AWG
GMT Outputs
Max. Output Interrupt Device 15A
Max. Continuous Output Load 12A
Max. Total Output Load 24A
Output Terminals 16, #8-32 terminal screws (max. lug width of 0.378"
[9.60 mm]). Torque to 15 in.-lb (1.69 N·m), max.
Output Wire Size #16 AWG to #8 AWG
Grounding
Chassis GND Terminals 1/4"-20 studs on 5/8" centers. Torque nut (using 7/16 in.
or 12 mm wrench) to 25 in.-lb (2.82 N·m), max.
GND Wire Size #10 AWG to #4 AWG
Alarms
Alarm Relay Contacts 2A @ 24Vdc
0.6A @ 48Vdc
1A @ 120Vac
Max. Alarm Power Rating @48V: 130 mA (6.2 W)

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
Alarm Terminals 6, #6-32 terminal screws (max. lug width of 0.32"
[8.1 mm]). Torque to 9 in.-lb (1.02 N·m), max.
Alarm Cable Size #22 AWG to #12 AWG
Physical
Dimensions (Nominal) Width: 17.25" (438.2 mm)
Height: 1.72" (43.7 mm)
Depth: 9.76" (247.1 mm)
Mounting Capability 19" (482.6 mm) or 23" (584.2 mm), EIA/WECO
Weight, Without Packaging and Accessories 14 lbs. (6.4 kg)
Weight, Shipping 15 lbs. (6.8 kg)
Material Cold-rolled steel
Color White, powder coat
Environment
Operating Temperature Range -5˚C (23˚F) to 55˚C (131˚F)
Humidity 0% to 90% and non-condensing
Note: Wire sizes are recommended based on generally available lug sizes. Ensure wires sizes meet amperage
requirements per NEC.

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
1.4 Installation Procedure
ALERT
!
ALERT! Only qualied personnel may install and maintain this product. Verify that all connections meet
the requirements specied in local electric codes or operating company guidelines before supplying
power. Protect this equipment with a fuse or breaker sufficient to interrupt power levels specied on
preceding page.
Panel brackets provide either ush or extended EIA or WECO mounting in a 19" or 23" rack. (See telect.com to
order ETSI brackets.) The panel is congured at the factory for ush mounting in a 19" rack.
1. If necessary, remove three screws and reposition/re-align the brackets on the sides of the distribution panel,
as shown in Figure 2.
2. Locate an unused rack position and mount the panel using the four screws and lock washers provided, as
shown in Figure 3. (It’s best to mount the panel as high as possible on the rack.)
3. Tighten the screws to 35 in.-lb (4.29 N•m).
Figure 2 - Bracket Orientation Figure 3 - Rack Mounting
4. Loosen (you need not remove) the two screws securing the rear terminal cover on the back of the panel.
5. Remove the cover.
WARNING
!
WARNING! Failure to properly ground this equipment can create hazardous conditions to installation per-
sonnel and to the equipment.
ALERT
!
ALERT! Only use components and crimping tools approved by agencies or certifying bodies recognized
in your country or region such as Underwriter’s Laboratories (UL),TUV, etc.

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
6. Use a listed (approved) crimping tool to attach a
listed (approved), dual-hole compression lug onto
suitable ground wire. (Size of ground depends on
input interruption device.) Check local codes and/
or operating company guidelines for proper ground
wire and lug size.
7. Telect recommends that you lightly coat anti-oxidant
on the lug, grounding terminal, and surrounding
contacting surface.
8. Connect the lug to the terminal using the KEPS
nuts and at washers provided, as shown in Figure
4.
WARNING
!
WARNING! Before connecting input power cables,
make sure input power to panel is turned off.
9. Tighten the KEPS nuts to 25 in.-lb (2.82 N•m)
10. Make sure the input power is off (open breaker,
dummy fuse, or open the fuse holder at the power
distribution unit [PDU]) before connecting this
panel’s input cables to the PDU.
11. For input wiring — wiring used as inputs to this
distribution panel — crimp the dual-hole compression
lugs onto #8 AWG to 2/0 AWG copper wires.
12. Insulate the lug barrels with UL 94V-0 rated heat
shrink tubing.
13. Clean the terminals and lugs with a non-abrasive,
non-metallic pad.
14. Telect recommends a light coating of anti-oxidant
on the lugs and input BATT and RTN terminals
before connecting the input terminals on the back
of the panel, as shown in Figure 5.
15. Tighten the lugs to ~50 in.-lb (~5.65 N•m).
Figure 4 - Ground Lug Connection
Figure 5 - Input Lugs

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
16. Make sure the TPA and GMT fuse positions are
either empty or contain dummy fuses (phoney,
inoperative all plastic slugs).
If necessary, pull out the TPA carrier about an inch
from its holder to disengage the TPA fuse,
as shown in Figure 6.
17. Enable the fuse or breaker at the PDU to turn on
Feed A to Side A of the panel and then measure
the voltage and check polarity at input connectors
of panel. Also, check that
• INPUT POWER A LED on front of panel turns on
(green). (See Figure 7 for location.)
• All other LEDs must be off.
18. With the INPUT POWER A lit (normal operation)
— but with all other LEDs off (failure operation)
— test the power-fail relay contacts at the rear
of the panel:
• Expect an open circuit (00Ω) between Terminals C
and NC.
• Expect continuity (0Ω) between Terminals Cand
NO.
19. Also, test the fuse alarm relay contacts at the FUSE
ALARM terminals on the rear of the panel.
• Expect continuity (0Ω) between Terminals Cand
NC.
• Expect an open circuit (00Ω) between Terminals C
and NO.
20. Repeat Steps 17 through 19 to power up Side B.
21. With all INPUT POWER LEDs lit (normal operation),
test power-fail relay and contacts at PWR FAIL
terminals on the rear of the panel.
• Expect continuity (0Ω) between Terminals Cand
NC.
• Expect an open circuit (00Ω) between Terminals C
and NO.
22. Make sure none of the fuse positions are engaged
or contain operable fuses.
Figure 6 - Disengaging a TPA Fuse Holder
Figure 7 - Alarm Indicators
C.GND
NO C NC NO C NC
FUSE ALARM PWR FAIL
Figure 8 - Alarm Terminals

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
23. For output wiring, crimp single-hole lugs onto one
end of #16 AWG to #8 AWG copper output wires,
as required by NEC. (Work with one output wire
at a time.)
24. Clean the panel terminals and lugs with a non-abra-
sive, non-metallic pad.
25. Remove the panhead screw on the terminal
block.
26. Telect recommends a light coating of anti-oxidant
on lugs and output BATT and RTN terminals before
connecting lugs to terminals, as shown in Figure
9. (NEC species only one lug and load at each
output terminal.)
27. Tighten the screw to 15 in.-lb (~1.69 N•m). Figure 9 - Output Lug Connections
ALERT
!
ALERT! Local electrical and operating company
guidelines recommend that the individual load not
exceed 80% of over-current device capacity (for
example, 50A TPA fuse x .80 = 40A max. load). Total
load for all TPA & GMT outputs on each side must
not exceed 150A.
28. Connect the other end of the output wire to load.
29. Make sure the load devices are disabled and then
install the fuses.
NOTE: Under load, TPA modules are disconnect
devices only and must not be used to reconnect
power to enabled equipment loads. Reconnecting
a TPA module under power with an enabled load
may damage the TPA module.
• For a TPA fuse, pull out TPA fuse carrier and
insert operable fuse, as shown in “Installing TPA
Fuses” illustration.
Figure 10 - Installing TPA Fuses

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
• For a GMT fuse, pull out dummy fuse, and insert
operable fuse, as shown in Figure 11.
30. Check the voltage and polarity at the input of each
equipment load.
31. If possible,
• Temporarily replace one of the operable TPA fuses
with a blown fuse to check that the FUSE ALARM
and the TPA Fuse LEDs light red. Also, check the
FUSE ALARM terminals on the rear of the panel:
− Expect an open circuit (00Ω) between Terminals
Cand NC.
− Expect continuity (0Ω) between Terminals C and
NO. Re-install the operable TPA fuse before pro-
ceeding.
• Likewise, replace one of the operable GMT fuses
with a blown fuse to verify that the FUSE ALARM
LED and FUSE ALARM terminals are also as
specied above. Re-install an operable GMT fuse
before proceeding.
32. If desired, connect remote external audio/visual
alarm indicator wires (solid or tinned wires, #22 to
#12 AWG) to the PWR FAIL and FUSE ALARM
terminals, as shown in Figure 12.
33. Carefully re-install the rear cover.
34. Record the TPA and GMT output destinations on
designation labels on the front panel.
35. Turn on equipment loads one at a time to verify
proper operation of loads.
Figure 11 - Installing GMT Fuses
Figure 12 - Installing Alarm Wiring

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
1.5 Compression Lugs
ALERT
!
ALERT! Only use components and crimping tools approved by agencies or certifying bodies recognized
in your country or region such as Underwriter’s Laboratories (UL),TUV, etc.
Table 1 - Input Power Lugs (1/4"Dual Holes on 5/8 in. Centers, Uninsulated)
#8 AWG #6 AWG #4 AWG #2 AWG
T & B 542040410
(Die Code 21)
256-30695-1070
(Die Code 24)
Burndy YA8LC-2TC14
(Die Code 49)
YA6CL-2TC14
(Die Code 7)
YA4C-2L
(Die Code 8)
YA2CL2NT14*
(Die Code 10)
Panduit LCD8-14A-L
(Die Code 21)
LCD6-14A-L
(Die Code 24)
LCDN2-14A-Q*
(Die Code 33)
* Narrow tongue
Table 2 - Right-angle Ground Lugs (1/4"Dual Holes on 5/8 in. Centers, Uninsulated)
#8 AWG #6 AWG #4 AWG #2 AWG
T & B 256-30695-1356
(T & B Die Code 24)
Burndy YA8LC-2TC14-90
(Die Code 49)
YA6CL-2TC14-90
(Burndy Die Code 7)
YA4C-2L-90
(Burndy Die
Code 8)
YA2CL2NT14-90
(Burndy Die Code
10)
Panduit LCD8-14AF-L
(Die Code 21)
LCD6-14AF-L
(Die Code 24)
LCDN2-14AF-Q*
(Die Code 33)
*Narrow tongue
Telect assumes no liability from the application or use of these products. Neither does Telect convey any license
under its patent rights or the patent rights of others. This document and the products described herein are subject
to change without notice.
Table 3 - Output Ring Lugs for #8 Screw Terminals (Loose Pieces Available in Small Quantities Up to 100 Count)
#18
AWG
#18-16 AWG #16
AWG
#16-14
AWG
#14-12
AWG
#12-10
AWG
8
AWG
Panduit PN18-8R-C PN14-8R-C PN-10-8R-L
AMP 320554 53941-2 50845-135787
Burndy YAE18N4BOX YAE14N1BOX YAE12NBOX
T & B KN8-8R-D

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
1.6 Accessories
The following lists optional and replacement items for the panel. For compression lugs, please refer to Wire Sizing
&, Label Convention Chart (Telect Part No. 117995) included with your panel
Item Description Part Number
TPA Fuses 5A 124818
10A 124819
15A 124820
20A 124821
25A 125244
30A 122734
40A 122738
50A 122739
GMT Fuses ¼A Violet (VIO) 100151
½A Red (RED) 004001
¾A Brown (BRN) 004008
1A Gray (GRY) 100991
11/3A White (WHT) 004006
1½A White/Yellow (WHT/YEL) 004011
2A Orange (ORN) 004002
3A Blue (BLU) 004012
4A White/Brown (WHT/BRN) 004013
5A Green (GRN) 004014
7½A Black/White (BLK/WHT) 004010
10A Red/White (RED/WHT) 004015
12A Yellow/Green (YEL/GRN) 102287
15A Red/Blue (RED/BLU) 102288
GMT Dummy Fuse 132748
Safety Covers 116915
Designation Card 138217

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
ALARM CONNECTION
BATT
RTN
RTN
BATT
A1
A2
A3
A4
A1
A2
A3
A4
TPA OUTPUT
BATT A
TPA OUTPUT
TPA OUTPUT
TPA OUTPUT
BATT B
INPUT B
PWR A
PWR B
FUSE ALARM
TPA FUSE
HOLDER
LEDS
TPA FUSE
HOLDER
LEDS
C GND
INPUT A
NO
C
NC
NC
C
NO
B1
B3
B2
B4
B3
B1
B2
B4
B5
B6
B7
B8
A8
A6
A7
A5
GMT OUTPUT
GMT OUTPUT
GMT OUTPUT
B6
B5
BATT B
B8
B7
GMT OUTPUT
BATT A
A7
A8
A6
A5
FUSE ALARM
POWER FAIL
1.7 Schematic Drawing

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Dual 150A 4/4 TPA/GMT Fuse Alarm Panel
Power :: 009-8005-3404H
1.8 Assembly Drawing
22.31 [56.67]
23.00 [58.42]
18.31 [46.51]
17.25 [43.82]
19.0 [48.3]
1.72 [4.37]1.00 [2.54]
.730 [1.85]
.625 [1.59]
.375 [0.95]
.313 [0.79].641 [1.62]
8.38 [21.28
.44 [1.10]
1.01 [2.57]
.10 [0.25]
10.20 [25.89]
4.00 [10.16]
#8 screw
1/4" stud 1/4" stud
#8 screw