Teledyne CEA 9001 User manual

(US-Version,V3.1)
CEAombustionfficiencynalyzer
(US-Version,V3.1)

16830ChestnutStreetCityofIndustry,
California91748,USA
TEL:[phone]
TOLLFREE:888-789-8168
FAX:[phone]
www.teledyne-ai.com

TableofContents Page
1ProductDescription..................................2
2PhysicalData...........................................5
2.1CalculationFormulae..............................6
3TechnicalData.........................................7
4OperatingElement................................10
5KeypadFunctions..................................11
6UserGuide............................................12
6.1ProgramStartMenu..............................12
6.2CalibrationMenu...................................13
6.3FuelSelection.......................................14
6.4AdditionalFunctions/Meas.Program....15
6.5DraftMeasurement...............................16
6.6MenuLines............................................17
6.6.1MenuLine1...........................................18
6.6.1.1Menu-InfoBox.....................................19
6.6.1.2Menu-TimeandDate...........................20
6.6.2MenuLine2...........................................21
6.6.2.1Menu-.....................................21
Page
6.6.2.2Menu-CoreOfWasteGasFlow...........22
6.6.2.3COPurgeSystem()........22
6.6.3MenuLine3...........................................23
6.6.3.1Menu-Units..........................................23
6.6.3.2Menu-O2-Ref.......................................23
6.6.3.3Menu-Add.Data...................................24
6.6.4MenuLine4..........................................25
6.6.4.1MemoryFunctions.................................25
6.6.4.2Menu-Creatememoryblocks...............29
6.6.4.3Menu-Deletememorydata...................32
6.6.4.4PrintingtheMeasuredValues................34
6.7ConfigurationMenu...............................35
6.8EnteringtheCompanyAddress.............37
7SystemMaintenance.............................38
8RS232Interface....................................39
9Battery/LinePowerOperation...............39
10WiringDiagrams....................................42
11GasProcessing.....................................44Graphic
Menu- manual
1

2
1.ProductDescription
TheGasAnalysisComputerisamultiple-functionanalyzerwithintegratedcalculatingfunctions.
MeasurementsareinaccordancewiththegeneralregulationssetforthbytheBIMSchV(German
Regulationsconcerningtheprotectionagainstharmfuleffectsontheenvironment)atallkindsof
combustionplantswithintheframeworkofthemonitoringofexhaustsystems.
formonitoringexhaustsystemsandfordetermining
theefficiencyofcombustionplants:
MeasuredValues:T.GasWasteorfluegastemperature°For°C
T.RoomAirorambienttemperature
OOxygencontent%Volume
COCarbonmonoxideppm-mg/m³-mg/kWh
NONitrogenmonoxide(Option)ppm-mg/m³-mg/kWh
DraftDraftorinchesofHO(iWC)
CalculatedValues:COCarbondioxide%Volume
CO0%Carbonmonoxide,undilutedppm
Effi.Combustionefficiency%
Ex.airExcessairvalue
LossesWastegaslosses%
NOxNitrogenoxides(optional)ppm-mg/m³-mg/kWh
T.DiffDifferentialtemperature(TG-TA)
a)Measurementandcalculationparameters
°For°C
Pressure
°For°C
2
2
2

b)MeasuringProcedure
TemperatureMeasurem.:K-typethermocouple()forwasteorfluegastemperature
forairorambienttemperature.
O-Measurement:Electrochemicalmeasuringcell.
CO-Measurement:Electrochemicalmeasuringcell.
DraftMeasurement:Piezo-resistiveprinciplewithinternaltemperaturecompensation.
MeasuringDuration:Short-termmemorymeasurementsofmax.60minutesarepossible,followedby
anewcalibrationphasewithambientair.
WasteGasMeasurement:Viaanexternalwaterseparatorandfilter,thewastegasisfedtothesensorsby
meansofagasfeedpump.Thepumpcapacity duringthefeedingphaseis
approx.0.8l/min.
SensorCalibration:60secondsafterswitchingontheinstrument.
COConcentration:COsensorwithHcompensation,measuringrange0-4.000ppm.Cutoff
thresholdat4.000ppmforsensorprotectionviaseparateflushpump.
Theremainingmeasuringvaluesarenotaffected.Theinstrumentisswitchedon
againatavalueof1.600ppm.
WasteGasSampling:Bymeansofawastegassamplingprobewithretainercone.
NiCr-Ni
K-typethermocouple(NiCr-Ni)
2
2
3

c)InstrumentDescription
ElectricalSupply:NiCadbattery6V/1200mAh,externalcharger.
Display:Withbacklight;alphanumericandgraphicdisplay.
4linesof16characterseach,plusmenuline.
ComputerInterface:RS232.
PrinterInterface:Infrared(HPProtocol).
Printer:Externalinfraredthermo-paperprinter.
Memory:100memoryblocks
Adm.OperatingTemp.:+40°Fto+104°F(+5°Cto+40°C).
Adm.StorageTemp.:-22°Fto+140°F(-30°Cto+50°C).
Mech.Dimensions:9.5”x3.6”x2.4”(242x91x61.5mm).
Weight:1.5lbs(700g).
StandardVersion:Instrument,batterycharger,combinedfluegastemperature
probe/watertrapandhoseassemblywithmeasuringcone,
ambientairtemperaturesensor,carryingcaseandmanual.
4

2.PhysicalData
Measuringranges:CO0...4.000ppm
CO-0%0...9.999ppm
O0...20,9%Volume
T-Gas+32°Fto+1.850°F(0°C...+1.000°C)
T-Air-5°Fto+212°F(-20°C...+100°C)
Draft/Pressure(150.0hPa)
CO0,0...COmax%Volume
Losses0...100%
Efficiency100...0%
Excessair1...99.999.
Optional:NOx,NO0...2.000ppm
COHigh0...1.0%Volume(10.000ppm)
(GeneralSpecifications)
2
2
22
±±60inchesofHO
5

2.1CalculationFormulae
CalculationoftheCOvalue:
CO:max.CO-value(fuel-specific)in%Volume.
O:Measuredoxygencontentin%Volume.
21:Oxygencontentoftheairin%Volume.
Calculationofthewastegasloss:in%
T.Gas:Waste/fluegastemperaturein°For°C.
T.Room:Combustion/ambienttemperaturein°For°C.
A2,B:Fuel-specificfactors.
Calculationoftheexcessairvalue(Lambda):
Calculationofthecombustionefficiencyvalue(Eta):in%
CalculationofCO0%(undiluted):inppm
O
CO 20.9
A2
qA=(T.Gas-T.Air)*(----------+B)
21-O
20.9
Lambda=
Eta=100-qA
CO0%=CO*Lambda
2
2
2
2max
2
2
2
=CO*(1--------)2max in%Volume
2
CO
------------=------------
CO20.9-O
2
2
max
6

3.TechnicalData
WasteorFlueGasTemperatureMeasurement
CombustionAirorAmbientTemperatureMeasurement
DraftorPressure
Sensor:K-typethermocouple
Range:+32°Fto1.850°F(0to+1.000°C)
Resolution:0.1°For°C
Accuracy:1°C(0to+400°C)
0.5%ofreading(upto1.000°C)
Range:-5°Fto+212°F(-20to+100°C)
150hPa
0.02hPa(upto2.00hPa)
1%ofreading
±2°±
±
±2°±
±6°±3
±
±±±±
±±±
±±±
F/
F/
F/
in.HO
in.HOorin.HO
in.HO
3%ofin.HO
Sensor:K-typethermocouple
Resolution:0.1°For°C
Accuracy:1°C(0to+100°C)
°C(-20.0to0.0°C)
Sensor:Piezoresistivepressuresensor
Range:
Resolution:0.01orhPa
Accuracy:0.088.0or
(upto80.0or20.0hPa)
reading(above80.0or20.0hPa)
Measurement
±60in.HOor2
222
22
7

Oxygen(O)Measurement
Carbondioxide(CO
Carbonmonoxide(CO)Measurement(withHcompensation)
2
2
2
Range:0to20.9%Volume
Accuracy:0.2
Resolution:0.1%Volume
Sensor:Electro-chemicalcell
Responsetime(T97):70sec
0toCOmax.
Resolution:
0to4.000ppm
Accuracy:5ppm(upto150ppm)
5%ofreading(upto4.000ppm)
Resolution:1ppm
±
±
±
±
%Volume
<
CalculatedfromOmeasurement
Range:
Accuracy:0.2%Volume
0.1%Volume
Responsetime(T97):<70sec
Range:
Sensor:Electro-chemicalcell
Responsetime(T90):<60sec
)Calculation
22
8

Options
Nitrogenmonoxide(NO)Measurement
COMeasurement(withoutH2compensation)
Range:0to2.000ppm
Accuracy:5ppm(upto150ppm)
5%ofreading(upto2.000ppm)
Resolution:1ppm
Sensor:Electro-chemicalcell
Responsetime(T90):<60sec
Range:0...1.0%Volume(10.000ppm)
Resolution:0.01%Volume
Sensor:Electro-chemicalcell
Responsetime(T90):<60sec
±
±
9

10
4OperatingElements
0/I
START
STOP
S1 S2 S3
ENTER
mbar
hPa
ENTER

11

Note:Thebatterystatusis
determinedbyhowmanybattery
symbolsthataredark.
7darksymbols=70%ofbattery
powercapacity
12

Batt:
Note:Donotplaceprobe-Leaveinambientair
untiltheunitisfinishedwiththecalibrationphase.
Note:Anyerrorsthatoccurduringcalibrationare
displayedontheinformationline.
13
LowBatt
Battempty
T-RoomSensor?
T-GasSensor?
O2Sensordefect
O2Sens.Service
CO-Sensor?
CO-Sensordefect
CO-val.overflow
NO
NO-Sensordefect
NO-val.Overflow
-Sensor?

14
NaturalGas

15

Beforepressingthembar/hPakey,
pulltheairtubeofftheinstrument!
Thedraftsensoriscalibrated
(0.00InWorhPa).
Carefullyreplacetheairtube.
Waituntilthemeasuredvaluehas
stabilized.
Recordthemeasureddraftvalue.
Thisvalueisstoredwiththecurrent
measuringvalues.
Themeasuringmodeiscontinued.
Attention:
NopressurevaluesExceeding
(150hPambar)!
Note:
FordraftMeasurement,connectairtubetothepositive(+)
connectoronly.
±60inchesofHO2
±
16

Themenulinemakesitpossibleto
operatetheinstrumentinafastand
easyway.Pressingtheappropriate
softkey(S1toS3)accesses
submenudirectlyand/orallows
directexecutionofafunction.
17