Teledyne T200U Installation and operating instructions

Manual Addendum
Ultra Sensitivity Model
T200U
NO/NO2/NOx
(Addendum to T200 Manual, PN 06858)
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
9970 CARROLL CANYON ROAD
SAN DIEGO, CA 92131-1106
USA
Toll-free Phone: [phone]
Phone: [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.teledyne-api.com/
Copyright 2010-2013 06861C DCN 6670
Teledyne Advanced Pollution Instrumentation 19 February 2013

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ABOUT THIS MANUAL
This manual is to be used in conjunction with the Model T200 operation manual, part number 06858. Where
operation of the Model T200U diverges from that of the Model T200, this manual takes precedence.
Note A Repair Questionnaire is inserted at the end of this addendum; while
the questionnaire includes “Appendix C” in its title, there is no
Appendix A or Appendix B with this addendum.
A Repair Questionnaire is inserted at the end of this addendum; while the questionnaire includes “Appendix C”
in its title, there is no Appendix A or Appendix B with this addendum.
REVISION HISTORY
Date Rev DCN Change Summary
2013 Feb 19 C 6670 Administrative and other minor updates
2012 Feb 07 B 6275 Administrative updates
2010 Sep 21 A 5849 Initial release

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SAFETY MESSAGES
Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or
instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert
symbol, and are placed throughout this manual and inside the instrument. The symbols with messages are
defined as follows:
WARNING: Electrical Shock Hazard
HAZARD: Strong oxidizer
GENERAL WARNING/CAUTION: Read the accompanying message for
specific information.
CAUTION: Hot Surface Warning
Do Not Touch: Touching some parts of the instrument without
protection or proper tools could result in damage to the part(s) and/or the
instrument.
Technician Symbol: All operations marked with this symbol are to be
performed by qualified maintenance personnel only.
Electrical Ground: This symbol inside the instrument marks the central
safety grounding point for the instrument.
CAUTION
This instrument should only be used for the purpose and in the manner
described in this manual. If you use this instrument in a manner other than
that for which it was intended, unpredictable behavior could ensue with
possible hazardous consequences.
NEVER use any gas analyzer to sample combustible gas(es)!
Note Technical Assistance regarding the use and maintenance of this
instrument or any other Teledyne API product can be obtained by
contacting Teledyne API’s Technical Support Department:
Phone: [phone]
Email: [email protected]
or by accessing various service options on our website at
http://www.teledyne-api.com/.

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CONSIGNES DE SÉCURITÉ
Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des
blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque
consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent
dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes:
AVERTISSEMENT : Risque de choc électrique
DANGER : Oxydant puissant
AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne
complémentaire pour des renseignements spécifiques
MISE EN GARDE : Surface chaude
Ne pas toucher : Toucher à certaines parties de l’instrument sans
protection ou sans les outils appropriés pourrait entraîner des dommages
aux pièces ou à l’instrument.
Pictogramme « technicien » : Toutes les opérations portant ce symbole
doivent être effectuées uniquement par du personnel de maintenance
qualifié.
Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le
point central de la mise à la terre sécuritaire de l’instrument.
MISE EN GARDE
Cet instrument doit être utilisé aux fins décrites et de la manière décrite
dans ce manuel. Si vous utilisez cet instrument d’une autre manière
que celle pour laquelle il a été prévu, l’instrument pourrait se comporter
de façon imprévisible et entraîner des conséquences dangereuses.
NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz
combustibles!

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TABLE OF CONTENTS
1. Overview.................................................................................................................... 7
2. Specifications and Agency Approvals....................................................................... 9
2.1 EPA Equivalency Designation................................................................................ 10
2.2 Approvals and Certifications .................................................................................. 11
2.2.1 SAFETY .......................................................................................................... 11
2.2.2. EMC................................................................................................................ 11
2.2.3. OTHER TYPE CERTIFICATIONS............................................................... 11
3. Instrument Layout.................................................................................................... 13
4. Pneumatics............................................................................................................... 15
5. Test functions........................................................................................................... 17
6. Spare Parts List........................................................................................................ 19

Teledyne API – Ultra Sensitivity Model T200U NO/NO2/NOx Analyzer Addendum to T200
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1. OVERVIEW
The Model T200U is a close derivative of the Model T200 NOx
Analyzer. The main differences are as follows.
The T200U is more sensitive at low NOxlevels than a
standard T200. The instrument has a user selectable full
scale range of 0-5 PPB to 0-2000 PPB of NOx.
The reaction cell is gold plated. In addition, there is a pre-
reactor, which allows the measurements of any hydrocarbon
interferents in the sample stream.
The sample flow is 1000 cc/min.
The T200U is equipped with a high performance pump,
capable of producing a reaction cell pressure of less than 5
Inch Hg absolute.
Because the T200U is a close derivative of the T200, the Model T200
instruction manual continues to be valid as the reference manual covering
the details of the instrument’s components and operation.

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2. SPECIFICATIONS AND AGENCY
APPROVALS
PARAMETER SPECIFICATION
Ranges
(Physical Analog Output)
Min: 0-5 ppb Full scale
Max 0-2000 ppb Full scale (selectable, independent NO, NO2, NOXranges and auto
ranging supported)
Measurement Units ppb, ug/m3 (user selectable Single, independent or auto ranges)
Noise at Zero1<25 ppt (RMS)
Noise at Span1<0.5% of reading (RMS ) above 5 ppb
Lower Detectable Limit150 ppt (RMS)
Zero Drift2<0.1 ppb / 24 hours
Span Drift2<0.5% of reading or 50 ppt RMS whichever is greater / 24 hrs
Lag Time1 20 seconds
Rise / Fall Time1, 3 <50 sec to 95%
Linearity 1% of full scale or 0.1 ppb whichever is greater
Precision 0.5% of reading above 5 ppb
Sample Flow Rate 1100 cm3/min ±10%
Power, Analyzer 100V-120V, 60 Hz (62W); 220V-240V, 50 Hz (58W)
Power, Ext Pump 110V-120V, 60 Hz (240W), 220V-240V, 50 Hz (155W)
Analog Output Ranges All outputs: 10V, 5V, 1V, 0.1V (selectable)
Three outputs convertible to 4-20 mA isolated current loop
All ranges with 5% under/over range
Recorder Offset ± 10%
Standard I/O
1 Ethernet: 10/100Base-T
2 RS-232 (300 – 115,200 baud)
2 USB device ports
8 opto-isolated digital status outputs (7 defined, 1 spare)
6 opto-isolated digital control inputs (4 defined, 2 spare)
4 analog outputs

Teledyne API – Ultra Sensitivity Model T200U NO/NO2/NOx Analyzer Addendum to T200
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PARAMETER SPECIFICATION
Optional I/O
1 USB com port
1 RS485
8 analog inputs (0-10V, 12-bit)
4 digital alarm outputs
Multidrop RS232
3 4-20mA current outputs
Analog Output Resolution 1 part in 4096 of selected full-scale voltage
Temperature Range 5 - 40oC
(20-30oC within drift and noise specifications, and operating with EPA equivalency)
Humidity 0-95% RH non-condensing
Hydrocarbon Interference Propylene rejection ratio > 20,000:1
Ethylene rejection ratio > 40,000:1
Voltage Coefficient < 0.1% per V
Dimensions H x W x D 7" x 17" x 23.5" (178mm x 432 mm x 597 mm)
Weight, Analyzer 40 lbs (18 kg)
Weight, Ext Pump Pack 21 lbs (9.5 kg)
Environmental4Installation Category (Over-voltage Category) II, Pollution Degree 2
(1) As defined by the USEPA
(2) At constant temperature and voltage
(3) With adaptive filter, > 20 ppb change
2.1 EPA Equivalency Designation
Teledyne API’s T200U nitrogen oxides analyzer is designated as a
reference method, RFNA 1194-099, for NO2measurement, as defined in
40 CFR Part 53, when operated under the conditions defined for the T200
analyzer (manual PN 06858), except ambient temperature range and
vacuum pump pressure as follows:
Ambient temperature range of 20 to 30°C.
Gas flow supplied by External vacuum pump capable of 4 in-
Hg-A or less at 1 standard liters per minute (slpm).

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2.2 Approvals and Certifications
The Teledyne API Model T200U analyzer was tested and certified for
Safety and Electromagnetic Compatibility (EMC). This section presents
the compliance statements for those requirements and directives.
2.2.1 SAFETY
IEC 61010-1:2001, Safety requirements for electrical equipment for
measurement, control, and laboratory use.
CE: 2006/95/EC, Low-Voltage Directive
North American:
cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04
NEMKO-CCL (US): UL No. 61010-1 (2nd Edition)
2.2.2. EMC
EN 61326-1 (IEC 61326-1), Class A Emissions/Industrial Immunity
EN 55011 (CISPR 11), Group 1, Class A Emissions
FCC 47 CFR Part 15B, Class A Emissions
CE: 2004/108/EC, Electromagnetic Compatibility Directive
2.2.3. OTHER TYPE CERTIFICATIONS
MCERTS: Sira MC 050068/05
For additional certifications, please contact Customer Service.

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3. INSTRUMENT LAYOUT
Figure 3-1 shows the internal chassis layout of the T200U.

Teledyne API – Ultra Sensitivity Model T200U NO/NO2/NOx Analyzer Addendum to T200
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Figure 3-1. T200U Internal Chassis Layout

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4. PNEUMATICS
Figure 4-1 shows the internal pneumatics of the T200U in its standard
configuration, along with the optional Zero/Span valves. The sample flow
is 1000 cc/min.
Also, during Auto Zero mode, the sample gas is routed through a pre-
reactor before the mixture goes through the reaction cell. Since the
reaction rate constant between NO and ozone is several times faster than
the reaction rate constant between hydrocarbons and ozone, this
mechanism helps to eliminate the interference effects of hydrocarbons in
NOx measurements.
In addition, the T200U is equipped with a high performance pump,
capable of producing a reaction cell pressure of less than 5 Inch Hg
absolute.
SAMPLE
PRESSURE
SENSOR
VACUUM
PRESSURE
SENSOR
FLOW PRESSURE
SENSOR PCA
INSTRUMENT CHASSIS
PERMAPURE
DRYER
PREREACTOR
Orifice Dia.
0.004" PMT
GOLD
REACTION
CELL
PUMP
SAMPLE
GAS
INLET NO/NOX
VALVE
NO2
Converter
O3Destruct
EXHAUST
GAS OUTLET
O3GENERATOR
O3
Cleanser
PREREACTOR
VALVE
Orifice Dia.
0.004"
Orifice Dia.
0.014"
NC
COMNO
NC
COM NO
SPAN
ZERO
ZERO/SPAN
VALVE
SAMPLE/CAL
VALVE
OPTION, ZERO/SPAN
VALVES, P/N 042340100
NC
COM
NO
NC
NO COM
Orifice Dia.
0.007"
Figure 4-1. T200U Pneumatic Diagram with Zero/Span Option

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5. TEST FUNCTIONS
Some test functions differ between the T200U and the T200. Please refer
to Appendix C, this addendum for the test functions in the T200U.

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