Tennant 5200 Product manual

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ENGLISH - ESPAÑOL
Battery Automatic Scrubber
Fregadora Automática Batería
5200
Model No.:
612950
612951 -- Pac
612952 -- Can. Pac
612995
Rev. 01 (04-04)
Operator and Parts Manual
Manual de Operación y de Piezas
CUSTOMER SERVICE:
1--800--982--7658
1--763--513--2850
FAX: [phone]
1--763--513--2142
TECHNICAL SUPPORT:
1--800--522--7839 EXT. 5356
TENNANT COMPANY
701 NORTH LILAC DRIVE
MINNEAPOLIS, MN 55422
MAILING ADDRESS:
TENNANT COMPANY
P.O. BOX 1452
MINNEAPOLIS, MN 55440--1452
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ELECTRICAL DIAGRAMS
DIAGRAMAS ELECTRICAS
Tennant 5200 Battery (01--02)
34
24V WIRE
DIAGRAM
BRUSH
MOTOR
12V BATTERY 12V BATTERY
35 AMP
BREAKER
SWITCH
VACUUM
MOTOR
SAFETY LIGHTS
24V D.C.
FLASHER
CONDUIT
SOLENOID
CONDUIT
CHARGER
PLUG
12
3
BRUSH
SWITCH
BATTERY METER
VACUUM
SWITCH
BLK 12
RED 12
BLK 14
BLK
BLK
BLK 10
RED 8
RED 10
RED 10
RED 18
RED 8
BLK 16
BLK 18
RED 14
RED 8
BLK 16
RED 14
RED 10
RED 18
BLK 18
BLK
BLK 18
RED 18
RED 18
RED 14
RED 18
RED 16
BLK 18
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ELECTRICAL DIAGRAMS
DIAGRAMAS ELECTRICAS
35
Tennant 5200 Battery (01--02)
12V BATTERY 12V BATTERY
CHARGER
PLUG
SAFETY LIGHTS
BRUSH
SWITCH
24V A.C.
FLASHER
VACUUM
SWITCH
VACUUM
MOTOR
BATTERY METER
BRUSH
MOTOR
35 AMP
BREAKER
SWITCH
SOLENOID
12
3
RED
24V LADDER
DIAGRAM
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (01--02)
36
REPLACEMENT BRUSHES AND PAD DRIVER GROUP
CEPILLO DEL REEMPLAZO Y GRUPO DEL MANDO DE LA ALMOHADILLA
1
2
3
4
5
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (01--02) 37
REPLACEMENT BRUSHES AND PAD DRIVER GROUP
CEPILLO DEL REEMPLAZO Y GRUPO DEL MANDO DE LA ALMOHADILLA
REF PART # DESCRIPTION QTY.
∇1240250 DBRUSH, POLY--SCRUB 1
240251 DBRUSH, DYNA--SCRUB 1
240252 DBRUSH, NYLON SCRUB/STRIP 1
240253 DBRUSH, STRATA SCRUB/STRIP 1
Y2240238 DLUGS,W/SCREWS(SETOF3) 3
∇ASSEMBLY / CONJUNTO
YINCLUDED IN ASSEMBLY / INCLUIDO EN EL CONJUNTO
DRECOMMENDED STOCK ITEMS / ARTICULOS RECOMENDADOS
REF PART # DESCRIPTION QTY.
∇3240249 DPAD DRIVER ASM 20” 1
Y4240254 DLUGS, W/SCREWS (SET OF 3) 3
Y525707 DLOCK, UNIVERSAL CENTER 1
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (01--02)
38
SOLUTION TANK GROUP
GRUPE DEL DEPÓSITO DE DISOLUCIÓN
1
2
3
4
5
6
7
8
9
10
11
12
13
14 15
16
17
18
19
20 21
22
23
23 25
24
26
28
29
30
29
28
32
33
34
35
36
37
38
31 27
40
39
41
42
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04) 39
SOLUTION TANK GROUP
GRUPE DEL DEPÓSITO DE DISOLUCIÓN
REF PART # DESCRIPTION QTY.
∇607982 ASM, COVER SOL. TANK TEAL 1
Y1612519 COVER, SOLUTION TANK TEAL 1
Y2611068 HINGE, COVER 1
Y3140706 RIVET, POP 1/8 7
4607533 TANK, SOLUTION TEAL 1
5607099 DSCREEN, SOLUTION FILL 1
63701.6 SCREW, #6 X 3/8 PHL SHTMTL 2
7140032 WASHER, #6 FLAT 2
8230665 BRACKET, CHARGER PLUG 1
9140018 WASHER, LOCK INT #10 SS 2
10 140892 SCREW, 10--24 X 1/2 RNDPHL 2
11 2728.12 SCREW, 6--32 X 3/4 PANPHL 2
12 140019 WASHER, LOCK #6 EXT 2
13 605387 DCONNECTOR, RED 50A
WO/CONT. 1
14 230925 SUPPORT, RECOVERY TANK 1
15 611418 SLEEVE, 0.437D 0.315B 0.146 1
16 140027 WASHER, FLAT, 0.35B 0.75D .04 SS 2
17 140015 WASHER, LOCK, SPLT 0.31 SS 1
18 140226 SCREW, HEX .31--18 X 0.62 1
19 621324 DPLUG, EXPANDABLE 1.50D 1
20 19066 WASHER, FLAT #10 1
21 140350 SCREW, #10X1/2 1
22 600476 DSTRAP, PLUG REAR FILL 1
∇ASSEMBLY / CONJUNTO
YINCLUDED IN ASSEMBLY / INCLUIDO EN EL CONJUNTO
DRECOMMENDED STOCK ITEMS / ARTICULOS RECOMENDADOS
REF PART # DESCRIPTION QTY.
23 14884 FITTING, BRS STR PM06/BM08 2
24 700420 ASM., HOSE W/SOL. INDICATOR 1
25 607776 CLAMP, HOSE 2-WIRE BLK 1
26 608120 DECAL, 5200 SIDE 2
27 120210 DECAL, TENNANT LOGO 1
28 150419 FITTING, E90, PM04/BM06 2
29 607775 CLAMP, HOSE 2-WIRE BLK 2
30 606240 DHOSE, 3/8IDX5/8ODX10.25 1
31 605324 GASKET, 1/2” CLOSED CELL 2
32 602927 TRAY, BATTERY 1
33 120589 DECAL, BATTERY PLACEMENT 1
34 602592 SUPPORT, TUBE BATTERY 1
35 130364 DCABLE, BATTERY #6BLKX15” 1
36 140835 SCREW, 10--24X3/8 PAN PHL 2
37 612764 SHIELD, LIGHT 1
38 130023 LIGHT, SAFETY 24VDC 14” 1
39 130869 BATTERY, 12V 130AH (WET) 2
40 603553 CHARGER, 24DC/12A 120V 1
604280 CHARGER, 24V 12A 90V--250V 1
41 700169 WIRE, #12X17 5/16 BLK 1
42 700168 WIRE, #12X12 3/8 RED 1
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04)
40
SOLUTION TANK REAR PANEL GROUP
CONJUNTO PANEL TRASERA
1
2
3
4
5
8
7
9
8
9
10
11
13
14
12
8
7
9
6
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04) 41
SOLUTION TANK REAR PANEL GROUP
CONJUNTO PANEL TRASERA
REF PART # DESCRIPTION QTY.
1100151 DGASKET, TUBE ADAPTER 1
2230664 ADAPTER, TUBE 1
3140424 SPRING, TUBE--ADAPTER 1
41001210 BRACKET, TUBE MOUNTING 1
5160617 DHOSE, VAC 1--1/2X24” W/CUFFS 1
6230872 LATCH, PLATE BRUSH LIFT 1
7140027 WASHER, FLAT, 0.35B 0.75D .04 SS 3
8140015 WASHER, LOCK, SPLT 0.31 SS 4
DRECOMMENDED STOCK ITEMS / ARTICULOS RECOMENDADOS
REF PART # DESCRIPTION QTY.
9140226 SCREW, 5/16--18X5/8 4
10 140548 NUT, 5/16 FINJAM 2
11 240191 KNOB ASSY, RND 1.00D .31--18
2.0L PLSTC 1
12 140259 SCREW, HEX, .25--20 X .62 SS 2
13 140016 WASHER, LOCK 0.25 2
14 140000 WASHER, 1/4 FLAT 2
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612798
1/2x27"

PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04)
42
RECOVERY TANK GROUP
CONJUNTO DESPÓSITO RECUPERAR
15
2
3
4
6
9
12
11
10
13
14
15
16
36 18
19
21
20
8
22
26
23
24
28
27
30
29
31
32
34 33
35 32 33 34
20
19
18
7
25
17
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04) 43
RECOVERY TANK GROUP
CONJUNTO DESPÓSITO RECUPERAR
REF PART # DESCRIPTION QTY.
∇1701103 ASM, STANDPIPE W/NIPPLE 1
Y2606088 FITTING, 1--1/2” NIPPLE 1
3101714 DGASKET, WASTE AIR CHAMBER 1
4210240 NUT, 1--1/2 FPT FLNG METAL 1
5180613 DFLOAT, SHUT--OFF (1) BALL 1
∇6614152 ASM., TANK REC. TEAL 1
Y7613287 LABEL, WARNING DC 6” X 2.25” 1
Y8120588 DECAL, BATTERY RECHARGING 1
∇9100102 DASM., LID CLEAR W/STND HOLE 1
Y10 100109 DLID, OUTER RING ONLY 1
Y11 100105 DLID, CLEAR CENTER ONLY 1
12 140826 SCREW, #6 X 3/4 PHL SHTMTL 7
13 3701.6 SCREW, #6 X 3/8 PHL SHTMTL 1
14 230513 CHAIN 1
∇15 1010143 DASM., DRAIN HOSE 1
Y16 1008639 DASM., CAP, DRAIN HOSE 1
Y17 1008637 O--RING 1
18 140259 SCREW, HEX, .25--20 X .62 SS 2
∇ASSEMBLY / CONJUNTO
YINCLUDED IN ASSEMBLY / INCLUIDO EN EL CONJUNTO
DRECOMMENDED STOCK ITEMS / ARTICULOS RECOMENDADOS
REF PART # DESCRIPTION QTY.
19 140016 WASHER, LOCK 0.25 2
20 140000 WASHER, 1/4 FLAT 2
21 140960 DCABLE, REC. TANK SUPPORT 1
22 606923 STUD, 1/4--20 X 4.00 3
23 100038 DGASKET VAC MOTOR 5.7 1
∇24 605357 DMOTOR, VAC 24V 1/2 HP 1
Y25 190163 DBRUSH, CARBON 2/PK 1
26 130133 TERMINAL, MALE .25 2
27 600009 DMUFFLER, VAC EXHAUST 1
28 130041 WIRE TIE, 11--1/2X.19 NY 1
29 41169 NUT, HEX LOCK .25--20 NL 3
30 140000 WASHER, 1/4 FLAT 3
31 605244 DHINGE, RECOVERY TANK 1
32 140000 WASHER, 1/4 FLAT 9
33 140052 WASHER, LOCK EXT 0.25 9
34 140885 SCREW, TRS 1/4--20 X 0.50 PHL 9
35 140300 CLAMP, INSULATED 1/2”ID 1
36 140308 CLAMP, HOSE, WORM, 1.31--2.25 1
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04)
44
CONTROL CONSOLE GROUP
CONJUNTO CONSOLA DE CONTROLES
2
1
3
2
4
5
6789
10
11 12 13
14
16
17
18
19
20
21
1
22
23
24
25
24
26
29
28
27
29
30
31
32
15
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04) 45
CONTROL CONSOLE GROUP
CONJUNTO CONSOLA DE CONTROLES
REF PART # DESCRIPTION QTY.
1200823 GRIP, HANDLE TUBE 2
2608605 DSWITCH, ROCKER DPST SEAL 2
3606020 DMETER, BATTERY VOLTAGE 24V 1
4600641 DECAL, DASH 1
5607531 CONTROL CONSOLE TEAL 1
6230709 HANDLE, TUBE 1
7230744 BRACKET, ELECTRONICS MOUNT 1
8606243 TAPE, ACRYLIC FOAM, 1”WX12L 1
9130021 DFLASHER, 24VDC 1
10 130756 DBREAKER, CIRCUIT 35A 1
11 610949 COVER, CONTROL CONSOLE 1
12 140018 WASHER, LOCK INT #10 SS 2
13 140197 SCREW, TRS 10--24X0.38 PHL SEM 2
14 606105 LABEL, HZRD DO NOT SPRAY 1
15 605840 LOOM, 3/4DIA X 2.5’ 1
16 281001009 DTERMINAL, RING #10 2
DRECOMMENDED STOCK ITEMS / ARTICULOS RECOMENDADOS
REF PART # DESCRIPTION QTY.
17 606404 DASM., DIODE W/RING TRMNLS 1
18 140519 NUT, 10--24 KEP 2
19 605905 DSOLENOID, 24 VDC 125A 1
20 140900 SCREW, 10--24X3/4 1
21 140916 CLAMP, CABLE 5/8ID NY 1
22 230715 TUBE, HANDLE ADJUSTMENT 1
23 230649 PIN, HANDLE ADJUSTMENT 2
24 230710 PIN, HANDLE LOCK 2
25 140415 SPRING, LOCK PIN 1
26 140241 BOLT, SHOULDER 5/8 X 2 2
27 700167 HARNESS, WIRE 1
28 140900 SCREW, 10--24X3/4 2
29 614157 CLAMP, HOSE, 27--51MM 2
30 140018 WASHER, LOCK INT #10 SS 2
31 605823 DO--RING, .926 ID X .99600 2
32 609969 DPLUG, HOUR METER 2
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04)
46
LEVER GROUP
CONJUNTO DE PALANCAS
20
1
7
9
8
2
4
7
8
15
3
10
5
11
11
25
41
26
24
34
28
35
31
30
37
42
29
28
33
6
12
14
19
7
8
9
1
5
7
16
11
13
15
8
3
8
17
18
11
12
13
42
39
27
32
32
36
38
40
16 21
22
23
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04) 47
LEVER GROUP
CONJUNTO DE PALANCAS
REF PART # DESCRIPTION QTY.
1230661 PLATE, LOCK CONTROL HOUSING 2
2611979 WELDMENT, DRAIN HOSE
HANGER 1
3200816 DGRIP, HANDLE 2
4230719 HANDLE, SOLUTION VALVE 1
5230735 BUSHING, SPACER 2
6140060 WASHER, .505 X .750 X .045 WAVE 1
7140027 WASHER, FLAT, 0.35B 0.75D .04 SS 4
8140015 WASHER, LOCK, SPLT 0.31 SS 4
9140226 SCREW, 5/16--18X5/8 2
10 32520 NUT, .25--20 HEXJAM 1
11 140000 WASHER, 1/4 FLAT 4
12 140134 SLEEVE, 0.376D 0.253B 0.28L 2
13 140208 SCREW, HEX .25--20 X 1.00 2
14 230728 HANDLE, SQUEEGEE LIFT 1
15 140221 SCREW, HEX .31--18X1.25 2
16 140016 WASHER, LOCK 0.25 2
17 140259 SCREW, HEX, .25--20 X .62 SS 1
18 140510 NUT, 1/4--20 HEXJAM 1
19 1015636 DCABLE, SQUEEGEE LIFT 1
20 230718 LEVER, SOLUTION VALVE 1
21 140951 SCREW, 10--24X7/16 2
DRECOMMENDED STOCK ITEMS / ARTICULOS RECOMENDADOS
REF PART # DESCRIPTION QTY.
22 140018 WASHER, LOCK INT #10 SS 2
23 230712 PLATE, SQUEEGEE LOCK 1
24 140616 PIN, ROLL 1
25 230657 ARM, VALVE 1
26 606238 HOSE, 3/8IDX5/8ODX18 1
27 607775 CLAMP, HOSE 2WIRE BLK 1
28 140011 WASHER, 3/16 FLAT 4
29 140552 NUT, 10--24 NYLOCK 2
30 210259 DVALVE, BALL 3--WAY 1
31 140259 SCREW, HEX, .25--20 X .62 SS 2
32 27048 FITTING, BRS E90 PM04/PF04 2
33 140016 WASHER, LOCK 0.25 2
34 600750 BRACKET, VALVE 1
35 140895 SCREW, 10--24X3/4 2
36 150206 FITTING, BRS PLUG PM04 HEX 1
37 605394 FITTING, BRS E45 BM06/PM04 1
38 150517 FITTING, BRS STR PM04/BM08 1
39 606241 HOSE, 1/2ID X 6” 1
40 180629 FILTER, SCREEN 012 MESH 1
41 41169 NUT, HEX LOCK .25--20 NL 1
42 607776 CLAMP, HOSE 2WIRE BLK 2
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04)
48
NON-DRIVE MODEL WHEEL GROUP
CONJUNTO PARA LEVANTAR CEPILLO
9
1
2
3
10
5
6
5
7
8
5
10
5
6
11
8
13
12
14
15
16
17
18
19
20
21
22
25
24
4
7
5
6
23
4
5
13
26 27
28
26
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04) 49
NON-DRIVE MODEL WHEEL GROUP
CONJUNTO PARA LEVANTAR CEPILLO
REF PART # DESCRIPTION QTY.
1230874 LEVER, BRUSH LIFT FOOT 1
2200816 GRIP, HANDLE 1
3102560 PAD, NON--SLIP 1.62 SQ. 2
4140509 NUT, 1/2--13 HEXJAM 3
5140045 WASHER, FLAT, 0.51B 1.25D .06 SS 10
6140139 SLEEVE, 0.625D 0.50B 0.25L STL 5
7140024 WASHER, LOCK 0.50 SS 3
8140236 SCREW, .50--13 X 1.25 3
9230870 WELDMENT, LIFT BRACKET 1
10 02931 NUT, HEX .50--13 LOCK NY 3
11 230869 BRACKET, AXLE & SQ PIVOT MNT 2
12 140024 WASHER, LOCK 0.50 SS 4
13 140237 SCREW, HEX .50--13 X 1.00 6
14 140045 WASHER, FLAT, 0.51B 1.25D .06 SS 2
DRECOMMENDED STOCK ITEMS / ARTICULOS RECOMENDADOS
REF PART # DESCRIPTION QTY.
15 02991 SCREW, HEX .31--18 X 0.75 2
16 140433 SPRING, EXT .50 X 3.00 2
17 140506 NUT, 5/16--18 HEX 2
18 02994 SCREW, HEX .38--16 X 0.75 2
19 140017 WASHER, LOCK SPLIT 0.38 2
20 140028 WASHER, FLAT 0.42B, 1.00D 2
21 1012022 DWHEEL 8”X1.5” 2
22 230743 SHAFT, AXLE .75D 166L 1
23 140234 SCREW, 1/2--13X2--1/2 HXHDCP 1
24 3148.816 WASHER, 0.52B 0.88D .06 1
25 140430 SPRING, HANDLE LOCK 1
26 140127 BEARING, THRUST 2
27 230871 BRACKET, MOTOR MOUNT 1
28 130040 WIRE TIE, NYLON 1
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (01--02)
50
BRUSH DRIVE GROUP
CONJUNTO IMPULSO DE CEPILLO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
24
23
28 27
26
27
21
23
22
20
24
25
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PARTS LIST
LISTA DE PIEZAS
Tennant 5200 Battery (04--04) 51
BRUSH DRIVE GROUP
CONJUNTO IMPULSO DE CEPILLO
REF PART # DESCRIPTION QTY.
∇1130491 DMOTOR, W/GEARBOX 24V IMP 1
Y190970 DBRUSH, CARBON (SET OF 4) 4
Y190741 DASM, BRUSH CARD 1
Y630609 DGEAR BOX, IMPERIAL MOTOR 1
2130192 TERMINAL ENDS 2
3140431 SPRING, EXT 1.0 X 5.00 X 0.95 1
4230871 BRACKET, MOTOR MOUNT 1
5140823 SCREW, TRS 10--24 X 0.63 PHL 1
6100091 BUMPER, RECESSED 1
7140552 NUT, HEX 10--24 NY 1
8607775 CLAMP, HOSE 2WIRE BLK 1
9609924 HOSE, 3/8IDX5/8ODX19” CLEAR 1
10 140017 WASHER, LOCK SPLIT 0.38 4
11 140202 SCREW, HEX .38--16 X 1.00 4
12 606335 PLATE, DRIVE MOLDED 1
13 606915 SCREW, HILO #10--16 X 3/8 4
∇ASSEMBLY / CONJUNTO
YINCLUDED IN ASSEMBLY / INCLUIDO EN EL CONJUNTO
DRECOMMENDED STOCK ITEMS / ARTICULOS RECOMENDADOS
REF PART # DESCRIPTION QTY.
14 230697 DSTOP, DRIVER RELEASE 1
15 230651 DCLAMP, BRUSH PLATE 1
16 140417 DCLIP, SPRING 1
17 25732 WASHER, 0.36B 1.25D .093 FLT 2
18 140015 WASHER, LOCK, SPLT 0.31 SS 1
19 140219 SCREW, HEX .31--18 X 1.00 1
20 140234 SCREW, HEX .50--13 X 2.50 1
21 3148.816 WASHER, 0.52B 0.88D .06 1
22 140430 SPRING, HANDLE LOCK 1
23 140127 BEARING, THURST 2
24 140509 NUT, 1/2--13 HXJM 3
25 140024 WASHER, LOCK 0.50 SS 2
26 140139 SLEEVE, 0.625D 0.500B 0.25L 2
27 140045 WASHER, FLAT, 0.51B 1.25D .06 SS 4
28 140237 SCREW, HEX .50--13 X 1.00 2
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