Tennant 5540 Product manual

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Automatic Floor Scrubber
5540/5560
607508
Rev. 00 (11-99)
Model:
607507 - 5540 Pac
607506 - 5540
607542 - 5560 Pac
607541 - 5560
Operator and Parts Manual
Manual de Operación y de Piezas
FAX: [phone]
CUSTOMER SERVICE: 1–800-982-7658
TENNANT COMPANY
Commercial Products
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
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WIRING DIAGRAM
DIAGRAMA DE CABLEADO
Tennant 5540/5560 (10–97)
36
DRIVE
MOTOR
Main
Breaker
SOLENOID 1
(Drive Motor)
Vac
&
Drive
Breaker
CHARGER
PLUG
24 VOLTS D.C.
(4 X 6 VOLTS)
SPEED CONTROL
CIRCUIT BOARD
RIGHT
BRUSH
MOTOR
SOLENOID 2
(Brush Motors)
SOLENOID 3
(Vacuum Motor)
VACUUM
MOTOR
FLASHER
10A 35A 35A 35A
BRUSH
LIGHTS
LEFT
BRUSH
MOTOR
Brush
Breaker
Brush
Breaker
MAIN
VACUUM
5KW
BATTERY
METER
17
13
8
3 4
9
10
11
RED
RED
20
RED
RED
RED
RED 21
23 25
RED
RED
RED
RED
RED
RED
12
RED
BLK
ORG
BLU
WHT
ORG
WHT/ORG
WHT
RED
BLK
4 3
5
2
26
27
14
RED
RED
35
BLK
BRW
BLK
29
27
28
BLK
36
BLU26
BLK
RED24
21
29
+ +
6
7
+1
Diode (+)
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WIRING DIAGRAM
DIAGRAMA DE CABLEADO
Tennant 5540/5560 (10–97) 37
LADDER
SOLENOID 2
DRIVE
MOTOR
VACUUM
MOTOR
SOLENOID 3
MAIN SWITCH
Main
Breaker
SOLENOID 1
Vac
&
Drive
Breaker
BRUSH
MOTORS
CHARGER
PLUG
24 VOLTS D.C.
(4 X 6 VOLTS)
SPEED CONTROL
CIRCUIT BOARD
BRUSH SWITCH
VACUUM SWITCH
POTENTIOMETER
RIGHT
BRUSH
BREAKER
LEFT
BRUSH
BREAKER
FLASHER
LIGHTS
BLK
WHT/ORG
35 118
13 17 20
10
RED
21 14
RED
BLK
WHT
BLU
ORG
WHT ORG
24 28
2725
1
10
9
6 RED 6 RED
+
34
35 35
2
5
26
23
VOLTAGE
METER
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PARTS LIST
LISTA DE PIEZAS
Tennant 5540/5560 (06–99)
38
CHASSIS ASSEMBLY
CONJUNTO TELAIO
1
2
3
5
31
26
25
27
30
28
24
23
22
21
19
18 17
16
14
11
13
12
10
9
15
687
33
4
13
12
20
29
32
1
2
3
13
34
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PARTS LIST
LISTA DE PIEZAS
Tennant 5540/5560 (06–99) 39
CHASSIS ASSEMBLY
CONJUNTO TELAIO
REF PART # DESCRIPTION QTY.
1 578187000 SCREW 11
2140052 WASHER, EXT LOCK 1/4” 11
3140000 WASHER, FLAT 1/4 11
4140300 CLAMP 1
5 230938 HINGE, REC. TANK 1
6100707 PLATE, BATTERY 1
7130870 BATTERY, 6V 305A 4
8130367 CABLE, BATTERY 15” 3
9130871 CHARGER, BATT 120V 1
9
600603 CHARGER, BATT 230V/50Hz 1
10. 2728.12 SCREW, 6/32 X 3/4 2
11. 140019 WASHER, EXT. LOCK 2
12. 578141000 SCREW, M5X10 5
13. 140018 WASHER, INT LCK 3
∇14 700999 ASM, CHARG PLUG WIRE 1
700179 WIRE ASM., #10X18” (RED) 1
700180 WIRE ASM., #10X24” (BLACK) 1
15 27833 CONNECTOR 1
16 230665 BRACKET, CHARGER PLUG 1
17 578141000 SCREW 2
18 230937.BK SHIELD, LIGHT 1
18
130020 LIGHT, SAFETY 1
26578 GASKET, 1/2”X3 ft 3 ft.
REF PART # DESCRIPTION QTY.
19 607513 TANK, SOLUTION REPL., TEAL 1
∇20 607982 ASM., COVER SOL. TANK, TEAL 1
21 230626 HINGE, COVER 1
22 140706 RIVET, POP 1/8 5
23 607515 COVER, SOL. TANK, TEAL 1
24 630420 DECAL. WARNING 1
25 602529 SCREEN, FILL 1
26 140032 WASHER, FLAT #6 2
27 140960 CABLE, RECOV TANK 1
28 140015 WASHER, LOCK 2
29 140027 WASHER, FLAT 2
30 200031488 SCREW, M08X20MM 2
31 140826 RIVET, POP 2
32 120567 DECAL, BATTERY 1
33 608110 DECAL, 5540 2
33 608111 DECAL, 5560 2
34 120192 DECAL, TENNANT LOGO 1
∇=ASSEMBLY / CONJUNTO
=INCLUDED IN ASSEMBLY / INCLUIDO A CONJUNTA
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PARTS LIST
LISTA DE PIEZAS
Tennant 5540/5560 (11–97)
40
RECOVERY TANK ASSEMBLY
CONJ. DESPOSITO RECUPERAR
2
1
3
4
5
6
7
8
8
15
16
14
13
12
9
10
17
18
11
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PARTS LIST
LISTA DE PIEZAS
Tennant 5540/5560 (11–97) 41
RECOVERY TANK ASSEMBLY
CONJ. DESPOSITO RECUPERAR
REF PART # DESCRIPTION QTY.
1 101714 GASKET, VAC TUBE 1
∇2100162 ASM., VACUUM TUBE 1
100759 VACUUM TUBE 1
3230187 NIPPLE, TUBE 1
4180613 FLOAT, SHUT–OFF 1
∇5100102 LID, ASSY. 1
100105 LID, CENTER 1
100109 LID, OUTER RING 1
6140826 SCREW, #6 X 3/4” 6
7230513 ASM., CHAIN 1
83701.6 SCREW,#6X3/8 2
REF PART # DESCRIPTION QTY.
9 140308 CLAMP, HOSE 1
10 630068 HOSE, DRAIN 1
11 140284 NUT, LOCK 3
12 130149 TERMINAL, MALE 2
∇13 130477 MOTOR, VACUUM 24V 1
190163 CARBON BRUSH (2/PK) 2
14 0174..10 SEAT, MOTOR 1
15 210240 NUT, FLANGED METAL 1
16 140353 STUD, THREADED 3
17 607511 TANK, RECOVERY, TEAL 1
18 630420 DECAL, WARNING 1
∇=ASSEMBLY / CONJUNTO
=INCLUDED IN ASSEMBLY / INCLUIDO A CONJUNTA
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PARTS LIST
LISTA DE PIEZAS
Tennant 5540/5560 (11–97)
42
REAR PANEL ASSEMBLY
CONJUNTO PANEL TRASERA
3
54567
22
8
10 11 12
13
9
8
14
10
11 12
15
16
20
21
1
2
17
19
18
17
24 23
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PARTS LIST
LISTA DE PIEZAS
Tennant 5540/5560 (11–97) 43
REAR PANEL ASSEMBLY
CONJUNTO PANEL TRASERA
REF PART # DESCRIPTION QTY.
1 230297 PLATE, LOCK 1
2140515 NUT, LOCK 3/8–16 1
3230925 SUPPORT, TANK 1
4 140116 BUSHING 1
5 140027 WASHER, FLAT 5/16” 2
6140015 WASHER, LOCK 5/16 1
7578237000 SCREW, M8X1.25X18 1
8621324 PLUG, EXPANSION 2
9578441 STRAP, DRAIN HOSE 2
10 578237000 SCREW, M8X1.25X18 4
11 140015 WASHER, LOCK 5/16 4
12 140027 WASHER, FLAT 5/16” 4
REF PART # DESCRIPTION QTY.
13 600280.BK BRACKET, HANGER 1
14 230661 PLATE, LOCK 1
15 630394 SLEEVE, DRAIN HOSE 1
16 630068 HOSE, DRAIN 38.1ID 1
17 150529 HOSE BARB 2
18 140310 CLAMP, HOSE 1
19 600796 ASM., HOSE 1
20 600649 DECAL, SOL. CONTROL 1
21 600650 DECAL, SQG. UP–DOWN 1
22 600476 STRAP, REAR FILL 1
23 140350 SCREW 1
24 140012 WASHER 1
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