TESTO 350 Maritime V2 User manual

testo 350 · Flue gas analyzer
Instruction manual
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1 Contents
3
1Contents
1Contents ...................................................................................................3
2Safety and the environment....................................................................6
2.1. About this document........................................................................6
2.2. Ensure safety...................................................................................7
2.3. Protecting the environment..............................................................9
3Specifications ........................................................................................10
3.1. Use ................................................................................................10
3.2. Technical data ...............................................................................11
3.2.1. Examinations and licenses ............................................................................11
3.2.2. Bluetooth®module (option) ............................................................................11
3.2.3. Declaration of Conformity ..............................................................................13
3.2.4. Measurement ranges and resolution..............................................................14
3.2.5. Accuracy and response time..........................................................................15
3.2.6. Measurement range extension for individual slot (option) ..............................16
3.2.7. Fresh air valve (option) ..................................................................................17
3.2.8. Other instrument data ....................................................................................18
4Product description...............................................................................20
4.1. Control Unit....................................................................................20
4.1.1. Overview........................................................................................................20
4.1.2. Keyboard .......................................................................................................21
4.1.3. Display...........................................................................................................22
4.1.4. Connections / interfaces ................................................................................23
4.1.5. Menu guidance for control unit.......................................................................24
4.2. Meas. box ......................................................................................25
4.2.1. Overview........................................................................................................25
4.2.2. Status display ................................................................................................26
4.2.3. Connections / interfaces ................................................................................27
4.2.4. Functions / instrument options .......................................................................28
4.2.5. Menu guidance meas. box.............................................................................29
4.2.6. Modular flue gas probe ..................................................................................30
5First steps ..............................................................................................31
5.1. Commissioning ..............................................................................31
5.2. Getting to know the product...........................................................31
5.2.1. Mains unit, batteries/rechargeable batteries...................................................31
5.2.1.1. Recharging the rech. batt. of the Control Unit..................................31
5.2.1.2. Charging the rech. batt. of the meas. box ........................................32
5.2.1.3. Battery care .....................................................................................32
5.2.1.4. Mains operation...............................................................................32
5.2.2. Connecting probes / sensors .........................................................................33
5.2.3. Occupying the trigger input ............................................................................33
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5.2.4. Connecting system components.................................................................... 34
5.2.4.1. Connection using contact strip......................................................... 34
5.2.4.2. Connection using a Data bus cable
(accessory part to a bus system).................................................... 35
5.2.4.3. Connection via Bluetooth®(option).................................................. 38
5.2.5. Switching on .................................................................................................. 39
5.2.6. Calling up a function ...................................................................................... 39
5.2.7. Entering values.............................................................................................. 40
5.2.8. Printing / saving data ..................................................................................... 41
5.2.9. Search for meas. boxes................................................................................. 41
5.2.10. Confirming an error message ........................................................................ 42
5.2.11. Switching off .................................................................................................. 42
5.3. Folders / Locations........................................................................ 42
5.4. Measurement records ................................................................... 45
5.5. Instrument diagnosis..................................................................... 46
5.5.1. Error diagnosis .............................................................................................. 46
5.5.2. Gas path check.............................................................................................. 47
5.5.3. Sensor diagnosis ........................................................................................... 47
5.5.4. Instrument information ................................................................................... 47
6Using the product ................................................................................. 48
6.1. Performing settings ....................................................................... 48
6.1.1. Assigning the right hand function key ............................................................ 48
6.1.2. Instrument settings ........................................................................................ 48
6.1.2.1. Dilution ............................................................................................ 48
6.1.2.2. Measurement view .......................................................................... 50
6.1.2.3. Units................................................................................................ 52
6.1.2.4. Date / time....................................................................................... 53
6.1.2.5. Power options.................................................................................. 53
6.1.2.6. Display brightness ........................................................................... 53
6.1.2.7. Printer ............................................................................................. 53
6.1.2.8. Bluetooth®....................................................................................... 54
6.1.2.9. Language ........................................................................................ 55
6.1.2.10. Country version ............................................................................... 55
6.1.2.11. Password protection........................................................................ 56
6.1.2.12. Analog input .................................................................................... 57
6.1.2.13. Data bus.......................................................................................... 57
6.1.3. Fuels.............................................................................................................. 58
6.1.4. Sensor settings.............................................................................................. 58
6.1.4.1. NO2addition.................................................................................... 58
6.1.4.2. CxHy-Sensor................................................................................... 59
6.1.4.3. Sensor protection ............................................................................ 60
6.1.4.4. Calibration / adjustment................................................................... 60
6.1.4.5. ppmh counter .................................................................................. 64
6.1.4.6. Calibration data ............................................................................... 64
6.1.4.7. Adjustment data .............................................................................. 64
6.1.4.8. Negative value................................................................................. 65
6.1.5. Programs....................................................................................................... 65
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6.2. Measuring......................................................................................68
6.2.1. Preparing for measurement ...........................................................................68
6.2.2. Using the flue gas probe ................................................................................70
6.2.3. Applications ...................................................................................................70
6.2.3.1. Flue Gas, Flue Gas + m/s, Flue Gas + Δp, Program for all meas.
boxes, Flue Gas before + after catalyst ...........................................72
6.2.3.2. Draught-Measurement.....................................................................74
6.2.3.3. Smoke number/HCT........................................................................75
6.2.3.4. Gas rating........................................................................................75
6.2.3.5. Oil flow rate .....................................................................................76
6.2.3.6. Solid fuel measurement...................................................................76
6.3. Analog outputs...............................................................................78
7Maintaining the product ........................................................................81
7.1. Changing the rechargeable battery ...............................................81
7.2. Cleaning the flue gas analyser ......................................................82
7.3. Changing / retrofitting sensors.......................................................82
7.4. Replacing the filter for NO sensors................................................85
7.5. Recalibrating sensors ....................................................................85
7.6. Cleaning the modular flue gas probe.............................................86
7.7. Replacing probe pre-filter ..............................................................86
7.8. Changing the thermocouple...........................................................86
7.9. Condensate trap / condensate container.......................................87
7.10. Checking / replacing the dirt filter ..................................................88
7.11. Cleaning / replacing the pump.......................................................90
7.11.1. Cleaning the main gas pump .........................................................................90
7.11.2. Changing the main gas pump ........................................................................91
7.11.3. Changing the condensate pump ....................................................................92
7.11.4. Replacing the motor of the condensate pump................................................93
7.12. Replacing the filtration non-woven in the gas cooler .....................95
7.13. Recommended maintenance cycles..............................................96
7.14. Condensate watchdog (option)......................................................96
8Tips and assistance...............................................................................98
8.1. Questions and answers .................................................................98
8.2. Accessories and spare parts .......................................................100
8.3. Updating the instrument software ................................................103
9Appendix ..............................................................................................105
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2 Safety and the environment
6
2Safety and the environment
2.1. About this document
This document describes the product testo 350 with the device
setting Country version | Germany.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Warnings
Always pay attention to information that is marked by the following
warnings with warning pictograms. Implement the specified
precautionary measures.
Representation Explanation
WARNING Indicates potential serious injuries
CAUTION indicates potential minor injuries
NOTICE indicates circumstances that may lead to
damage to the products
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2 Safety and the environment
7
Symbols and writing standards
Represen-
tation
Explanation
Note: Basic or further information.
1. ...
2. ...
Action: more steps, the sequence must be followed.
> ... Action: a step or an optional step.
- ... Result of an action.
Menu Elements of the instrument, the instrument displays
or the program interface.
[OK] Control keys of the instrument or buttons of the
program interface.
... | ... Functions/paths within a menu.
“...” Example entries
2.2. Ensure safety
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
> Do not operate the instrument if there are signs of damage at
the housing, mains unit or feed lines.
> Do not perform contact measurements on non-insulated, live
parts.
> Do not store the product together with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts
from Testo.
> Any further or additional work must only be carried out by
authorised personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
> Only use the device in closed, dry rooms and protect it from rain
and moisture.
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2 Safety and the environment
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> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and
feed lines to any temperatures in excess of 70 °C unless they
are expressly permitted for higher temperatures.
> Dangers may also arise from the systems being measured or
the measuring environment: Note the safety regulations valid in
your area when performing the measurements.
Safety related symbols on the instrument
Representation Explanation
If the product is not used in strict compliance
with this documentation, the intended
protection may be impaired.
> Operate the product only as described in
this documentation.
> Please consult your dealer or the
manufacturer if in doubt.
> When carrying out any measurement, please observe the
relevant lower explosion limit (LEL) of carbon monoxide,
methane, propane, butane, etc.
- Observe the lower explosive limit when measuring CO:
LEL = 12.5 % (125,000 ppm)
- Observe the lower explosive limit when measuring HC:
LEL of natural gas: 5.0 % (50,000 ppm)
LEL of propane: 21.0 % (21,000 ppm)
LEL of butane: 1.5 % (18,000 ppm)
For products with Bluetooth®(optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same
ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted in aeroplanes
and hospitals, among others. For this reason the following points
must be ensured before entering:
> Switch off the instrument (control unit and meas. box).
> Disconnect control unit and meas. box from all external power
sources (mains cable, external rech. batts., ...).
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2 Safety and the environment
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2.3. Protecting the environment
> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
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3 Specifications
10
3Specifications
3.1. Use
The testo 350 is a portable flue gas analyser for professional flue
gas analysis. The instrument consists of the Control Unit (control
unit for displaying readings and controlling the meas. box) and the
meas. box (measuring instrument). Plug-type contacts, databus
cable or Bluetooth®(option) are used to connect the Control Unit to
the meas. box.
The testo 350 has been designed for the following tasks /
applications:
•Service / adjustment of industrial furnace systems (processing
plants, power plants)
•Emission control and inspection of compliance with emission
guidelines
•Service / commissioning of burners / boilers in industrial areas
•Measurements on gas turbines / stationary industrial engines
Testo guarantees the functionality of its products when
used in accordance with their intended purpose. This
guarantee does not apply to features of Testo products
in combination with unauthorised third-party products.
Competitor products are not authorised by Testo.
As is common practice, Testo generally excludes
support, warranty or guarantee claims relating to
functionality that has not been guaranteed by Testo as
part of the product offered. Claims shall also be
excluded in the event of improper use or handling of the
products, e.g. in combination with unauthorised third-
party products.
Further warranty terms: see website
www.testo.com/warranty
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3 Specifications
11
testo 350 must not be used:
•for continuous measurements
•as a safety (alarm) device
•to measure combustion gases (before the actual combustion
process)
testo 350 with Bluetooth®option:
The use of the wireless module is subject to the
regulations and stipulations of the respective country of
use, and the module may only be used in countries for
which a country certification has been granted. The user
and every owner has the obligation to adhere to these
regulations and prerequisites for use, and
acknowledges that the re-sale, export, import etc. in
particular in countries without wireless permits, is his
responsibility.
3.2. Technical data
3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2014/30/EC.
This product is TÜV approved.
3.2.2. Bluetooth®module (option)
•Bluetooth®type: BlueGiga WT 11 / WT 11i-A (as of
October 2013)
•Bluetooth®product note: WT 11
•Bluetooth®identification: B017401 (WT 11) /
B017633 (WT11i-A)
•Bluetooth®company: 10274
Certification
EU countries
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE),
Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE),
Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
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3 Specifications
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Romania (RO), Sweden (SE), Slovakia (SK), Slovenia (SI), Spain
(ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB),
Republic of Cyprus (CY), Turkey (TR).
EFTA countries
Iceland, Liechtenstein, Norway, Switzerland
Other countries
USA, Canada, Colombia, El Salvador, Ukraine, Venezuela,
Ecuador, Japan, Australia, New Zealand, Mexico, Bolivia,
Dominican Republic, Peru, Chile, Cuba, Costa Rica, Nicaragua,
Korea, Belarus
Information of the FCC (Federal Communications
Commission)
Contains FCC ID: QOQWT11 / QOQWT11IA (as of October 2013)
•Section 15.19 Labelling requirements
•This device fulfils part 15 of the FCC-directives
•Commissioning is subject to the two following conditions:
1 this instrument must not cause any dangerous interferences
and
2 this instrument must be able to cope with interferences,
even if these have undesired effects on operation.
Changes
The FCC demands that the user is to be informed that with any
changes and modifications to the device, which have not been
explicitly approved by testo AG, the right of the user to use this
device will become null and void.
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3 Specifications
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3.2.3. Declaration of Conformity
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3 Specifications
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3.2.4. Measurement ranges and resolution
Analysis box
Measurement
parameter
Measurement
range
Resolution
O20…25vol.% 0.01vol.%
CO, H2-comp. 0…10000ppm 1ppm
COlow, H2-comp. 0...500ppm 0.1ppm
NO 0...4000ppm 1ppm
NOlow 0...300ppm 0.1ppm
NO20...500ppm 0.1ppm
SO20...5000ppm 1ppm
H2S 0...300ppm 0.1ppm
CO2-(IR) 0...50vol.% 0.01Vol.% (0…25Vol.%)
0.1Vol.% (> 25Vol.%)
CxHy 1, 2Natural gas:
100…40000ppm
Propane:
100…21000ppm
Butane:
100…18000ppm
10ppm
10ppm
10ppm
Differential
pressure 1
-40…40hPa 0.01hPa
Differential
pressure 2
-200…200hPa 0.1hPa
NTC (permanently
installed)
-20 to 50°C 0.1°C
Abs. Press.,
optionally when IR
sensor is installed
600…1150hPa 1hPa
Flow velocity 0…40m/s 0.1m/s
Type K (NiCr-Ni) -200 to 1370°C 0.1°C
Type S (Pt10Rh-Pt)
0 to 1760°C 0,1°C
1Detection limit: 50ppm
2Strict compliance with the lower explosion limit is mandatory.
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3 Specifications
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3.2.5. Accuracy and response time
Analysis box
Measurement
parameter
Accuracy Response
time
O2±0.2Vol.% < 20s (t95)
CO, H2-comp. ±10ppm (0…199ppm)
±5% of reading (200…2000ppm)
±10% of reading (rest of range)
< 40s (t90)
COlow, H2-comp. ±2ppm (0…39.9ppm CO)
±5% of reading (rest of range)
< 40s (t90)
NO ±5ppm (0…99ppm)
±5% of reading
(100…1999.9ppm)
±10% of reading (rest of range)
< 30s (t90)
NOlow ±2ppm (0…39.9ppm)
±5% of reading (rest of range)
< 30s (t90)
NO2±5ppm (0…99.9ppm)
±5% of reading (rest of range)
< 40s (t90)
SO2±5ppm (0…99ppm)
±5% of reading (100…1999ppm)
±10% of reading (rest of range)
< 30s (t90)
H2S ±2ppm (0…39.9ppm)
±5% of reading (rest of range)
< 35s (t90)
CO2-(IR) ±0.3Vol.% ±1% of reading
(0…25Vol.%)
±0.5Vol.% ±1.5% of reading
(rest of range)
< 10s (t90)
heat-up time:
< 15min
CxHy ±400ppm (100…4000ppm)
±10% of reading (rest of range)
< 40s (t90)
Differential
pressure 1
±0.03hPa (-2.99…2.99hPa)
±1.5% of reading (rest of range)
-
Differential
pressure 2
±0.5hPa (-49.9…49.9hPa)
±1.5% of reading (rest of range)
-
Absolute
pressure
±10hPa -
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3 Specifications
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Measurement
parameter
Accuracy Response
time
Type K (NiCr-Ni) ±0.4°C (-100 to 200°C)
±1°C (rest of range)
-
Type S
(Pt10Rh-Pt)
±1°C (0 to 1760°C) -
Combustion air
(VT) via
permanently
installed NTC
±0.2°C (-10…50°C) ±3°C Offset -
3.2.6. Measurement range extension for individual slot
(option)
Measurement
parameter
Max. measuring
range with highest
dilution factor 40
Accuracy 3Resolution
CO, H2-comp. 0…400000ppm ±2% of reading 1 ppm
COlow,
H2-comp.
0…20000ppm ±2% of reading 0.1ppm
SO20…200000ppm ±2% of reading 1 ppm
NOlow 0…12000ppm ±2% of reading 0.1ppm
NO 0…160000ppm ±2% of reading 1 ppm
CxHy 4, 5Natural gas:
100…40000ppm
Propane:
100…21000ppm
Butane:
100…18000ppm
±2% of reading
10 ppm
10 ppm
10 ppm
Dilution stages: x2, x5,x10, x20, x40
3The additional measuring inaccuracy, that needs to be added to the measuring
inaccuracy without dilution, is specified.
4Detection limit: 50ppm
5Strict compliance with the lower explosion limit is mandatory.
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3 Specifications
17
3.2.7. Fresh air valve (option)
Dilution of all sensors, dilution factor 5
Measurement
parameter
Measurement
range
Accuracy 6, 7
O2The reading does
not appear in the
display.
-
CO, H2-comp. 2500…50000ppm ±5% of reading
(-150…0hPa)
COlow, H2-comp. 500…2500ppm ±5% of reading
(-100…0hPa)
NO2500…2500ppm ±5% of reading
(-50…0hPa)
SO2500…25000ppm ±5% of reading
(-100…0hPa)
NOlow 300…1500ppm ±5% of reading
(-150…0hPa)
NO 1500…20000ppm ±5% of reading
(-100…0hPa)
H2S 200…1500ppm ±5% of reading
(-100…0hPa)
CxHy 8, 9The reading does
not appear in the
display
-
CO2-(IR) The reading does
not appear in the
display.
-
6The additional measuring inaccuracy, that needs to be added to the measuring
inaccuracy without dilution, is specified.
7Accuracy data are valid within the specified pressure range (pressure on probe
tip).
8Detection limit: 50ppm
9Strict compliance with the lower explosion limit is mandatory.
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3 Specifications
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3.2.8. Other instrument data
Flue gas analyser
Feature Values
Ambient
temperature
-5°C…45°C
short-term (max. 5min.): up to 80°C by
radiated heat (e.g. heat radiation from a hot
exhaust channel)
Ambient pressure 600…1100mbar (abs.)
Ambient humidity 5…95%rF
Storage and
transport
temperature
-20 to 50°C
Degree of protection IP40
Warranty Flue gas analyser: 24 months (excluding
wear parts)
CO-, COlow- ,NOlow-, SO2, H2S-, CxHy -
sensor: 12 months
O2sensor 18 months
NO sensor: 12 months
CO2-(IR) sensor: 24 months
Flue gas probe: 24 months
Thermocouple: 12 months
Rech. battery: 12 months
Terms of warranty Terms of warranty: see website
www.testo.com/warranty
Control unit
Feature Values
Power supply •Li-ion rech. batt.
•Meas. box
•Mains adapter
Battery charge time 7h (via mains adapter)
14h (via CAN interface)
Rech. batt. service
life
approx. 5h (display switched on, Bluetooth®
deactivated)
Memory 250,000 readings
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3 Specifications
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Feature Values
Housing material PC, TPE
Weight 440g
Display Graphic colour display, 240 x 320 pixels
Dimensions 88 x 38 x 220mm
Analysis box
Feature Values
Power supply via rech. batt. Li-ion rech. batt.
via internal mains unit: 100V AC/0.45A -
240V AC/ 0.2A (50-60Hz)
via DC-input (option) 11V…40V DC/
1 - 4A
Battery charge time <6h
Battery operation
time
2.5h (with gas cooler and IR module) /
4.5h (without gas cooler and IR module)
Dimensions 330 x 128 x 438mm
Housing ABS URL 94V0
Weight 4800g (completely assembled)
Memory 250000 readings
Flue gas
overpressure
max 50hPa
Underpressure max. 300hPa
Pump volumetric
flow rate
1 l/min (controlled), standard litre ±0.1l/min
Hose length max. 16.2m (corresponds to five probe hose
extensions)
Diluting gas Fresh air or nitrogen
Flue gas dust load max. 20g/m³
Humidity load max. 70°Ctd at measuring input
USB interface USB 2.0
Trigger input Voltage: 5...12V (falling or rising flank)
Pulse width: >1 s
Load: 5V/max. 5mA, 12V/max. 40mA
Bluetooth®option Class1 module (reach <100m in open field)
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4 Product description
20
4Product description
4.1. Control Unit
4.1.1. Overview
1 IrDA interface
2 Switch On / Off
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4 Product description
21
3 Magnetic holder (on rear)
WARNING
Magnetic field
May be harmful to those with pacemakers.
> Keep a minimum distance of 15 cm between pacemaker and
instrument.
ATTENTION
Magnetic field
Damage to other devices!
>Keep a safe distance away from products which could be
damaged by the effects of magnetism (e.g. monitors,
computers or credit cards).
4 Display
5 Keyboard
6 Contact bar for meas. box (on rear)
7 Interfaces: USB 2.0, charger, Testo Data bus
4.1.2. Keyboard
Key Functions
[ ] Switch measuring instrument on / off
[OK]
Example
Function key (orange, 3x), relevant function is shown on
the display
[▲] Scroll up, increase value
[▼] Scroll down, reduce value
[esc] Back, cancel function
[ ] Open main menu
[ i ] Open menu Instrument diagnosis
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