TESTO 350 Maritime V2 User manual

testo 350 · Flue gas analyzer
Instruction manual
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1 Contents
3
1Contents
1Contents ...................................................................................................3
2Safety and the environment....................................................................6
2.1. About this document........................................................................6
2.2. Ensure safety...................................................................................7
2.3. Protecting the environment..............................................................9
3Specifications ........................................................................................10
3.1. Use ................................................................................................10
3.2. Technical data ...............................................................................11
3.2.1. Examinations and licenses ............................................................................11
3.2.2. Bluetooth®module (option) ............................................................................11
3.2.3. Declaration of Conformity ..............................................................................13
3.2.4. Measurement ranges and resolution..............................................................14
3.2.5. Accuracy and response time..........................................................................15
3.2.6. Measurement range extension for individual slot (option) ..............................16
3.2.7. Fresh air valve (option) ..................................................................................17
3.2.8. Other instrument data ....................................................................................18
4Product description...............................................................................20
4.1. Control Unit....................................................................................20
4.1.1. Overview........................................................................................................20
4.1.2. Keyboard .......................................................................................................21
4.1.3. Display...........................................................................................................22
4.1.4. Connections / interfaces ................................................................................23
4.1.5. Menu guidance for control unit.......................................................................24
4.2. Meas. box ......................................................................................25
4.2.1. Overview........................................................................................................25
4.2.2. Status display ................................................................................................26
4.2.3. Connections / interfaces ................................................................................27
4.2.4. Functions / instrument options .......................................................................28
4.2.5. Menu guidance meas. box.............................................................................29
4.2.6. Modular flue gas probe ..................................................................................30
5First steps ..............................................................................................31
5.1. Commissioning ..............................................................................31
5.2. Getting to know the product...........................................................31
5.2.1. Mains unit, batteries/rechargeable batteries...................................................31
5.2.1.1. Recharging the rech. batt. of the Control Unit..................................31
5.2.1.2. Charging the rech. batt. of the meas. box ........................................32
5.2.1.3. Battery care .....................................................................................32
5.2.1.4. Mains operation...............................................................................32
5.2.2. Connecting probes / sensors .........................................................................33
5.2.3. Occupying the trigger input ............................................................................33
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5.2.4. Connecting system components.................................................................... 34
5.2.4.1. Connection using contact strip......................................................... 34
5.2.4.2. Connection using a Data bus cable
(accessory part to a bus system).................................................... 35
5.2.4.3. Connection via Bluetooth®(option).................................................. 38
5.2.5. Switching on .................................................................................................. 39
5.2.6. Calling up a function ...................................................................................... 39
5.2.7. Entering values.............................................................................................. 40
5.2.8. Printing / saving data ..................................................................................... 41
5.2.9. Search for meas. boxes................................................................................. 41
5.2.10. Confirming an error message ........................................................................ 42
5.2.11. Switching off .................................................................................................. 42
5.3. Folders / Locations........................................................................ 42
5.4. Measurement records ................................................................... 45
5.5. Instrument diagnosis..................................................................... 46
5.5.1. Error diagnosis .............................................................................................. 46
5.5.2. Gas path check.............................................................................................. 47
5.5.3. Sensor diagnosis ........................................................................................... 47
5.5.4. Instrument information ................................................................................... 47
6Using the product ................................................................................. 48
6.1. Performing settings ....................................................................... 48
6.1.1. Assigning the right hand function key ............................................................ 48
6.1.2. Instrument settings ........................................................................................ 48
6.1.2.1. Dilution ............................................................................................ 48
6.1.2.2. Measurement view .......................................................................... 50
6.1.2.3. Units................................................................................................ 52
6.1.2.4. Date / time....................................................................................... 53
6.1.2.5. Power options.................................................................................. 53
6.1.2.6. Display brightness ........................................................................... 53
6.1.2.7. Printer ............................................................................................. 53
6.1.2.8. Bluetooth®....................................................................................... 54
6.1.2.9. Language ........................................................................................ 55
6.1.2.10. Country version ............................................................................... 55
6.1.2.11. Password protection........................................................................ 56
6.1.2.12. Analog input .................................................................................... 57
6.1.2.13. Data bus.......................................................................................... 57
6.1.3. Fuels.............................................................................................................. 58
6.1.4. Sensor settings.............................................................................................. 58
6.1.4.1. NO2addition.................................................................................... 58
6.1.4.2. CxHy-Sensor................................................................................... 59
6.1.4.3. Sensor protection ............................................................................ 60
6.1.4.4. Calibration / adjustment................................................................... 60
6.1.4.5. ppmh counter .................................................................................. 64
6.1.4.6. Calibration data ............................................................................... 64
6.1.4.7. Adjustment data .............................................................................. 64
6.1.4.8. Negative value................................................................................. 65
6.1.5. Programs....................................................................................................... 65
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6.2. Measuring......................................................................................68
6.2.1. Preparing for measurement ...........................................................................68
6.2.2. Using the flue gas probe ................................................................................70
6.2.3. Applications ...................................................................................................70
6.2.3.1. Flue Gas, Flue Gas + m/s, Flue Gas + Δp, Program for all meas.
boxes, Flue Gas before + after catalyst ...........................................72
6.2.3.2. Draught-Measurement.....................................................................74
6.2.3.3. Smoke number/HCT........................................................................75
6.2.3.4. Gas rating........................................................................................75
6.2.3.5. Oil flow rate .....................................................................................76
6.2.3.6. Solid fuel measurement...................................................................76
6.3. Analog outputs...............................................................................78
7Maintaining the product ........................................................................81
7.1. Changing the rechargeable battery ...............................................81
7.2. Cleaning the flue gas analyser ......................................................82
7.3. Changing / retrofitting sensors.......................................................82
7.4. Replacing the filter for NO sensors................................................85
7.5. Recalibrating sensors ....................................................................85
7.6. Cleaning the modular flue gas probe.............................................86
7.7. Replacing probe pre-filter ..............................................................86
7.8. Changing the thermocouple...........................................................86
7.9. Condensate trap / condensate container.......................................87
7.10. Checking / replacing the dirt filter ..................................................88
7.11. Cleaning / replacing the pump.......................................................90
7.11.1. Cleaning the main gas pump .........................................................................90
7.11.2. Changing the main gas pump ........................................................................91
7.11.3. Changing the condensate pump ....................................................................92
7.11.4. Replacing the motor of the condensate pump................................................93
7.12. Replacing the filtration non-woven in the gas cooler .....................95
7.13. Recommended maintenance cycles..............................................96
7.14. Condensate watchdog (option)......................................................96
8Tips and assistance...............................................................................98
8.1. Questions and answers .................................................................98
8.2. Accessories and spare parts .......................................................100
8.3. Updating the instrument software ................................................103
9Appendix ..............................................................................................105
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2 Safety and the environment
6
2Safety and the environment
2.1. About this document
This document describes the product testo 350 with the device
setting Country version | Germany.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
product.
Warnings
Always pay attention to information that is marked by the following
warnings with warning pictograms. Implement the specified
precautionary measures.
Representation Explanation
WARNING Indicates potential serious injuries
CAUTION indicates potential minor injuries
NOTICE indicates circumstances that may lead to
damage to the products
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2 Safety and the environment
7
Symbols and writing standards
Represen-
tation
Explanation
Note: Basic or further information.
1. ...
2. ...
Action: more steps, the sequence must be followed.
> ... Action: a step or an optional step.
- ... Result of an action.
Menu Elements of the instrument, the instrument displays
or the program interface.
[OK] Control keys of the instrument or buttons of the
program interface.
... | ... Functions/paths within a menu.
“...” Example entries
2.2. Ensure safety
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
use any force.
> Do not operate the instrument if there are signs of damage at
the housing, mains unit or feed lines.
> Do not perform contact measurements on non-insulated, live
parts.
> Do not store the product together with solvents. Do not use any
desiccants.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts
from Testo.
> Any further or additional work must only be carried out by
authorised personnel. Testo will otherwise refuse to accept
responsibility for the proper functioning of the measuring
instrument after repair and for the validity of certifications.
> Only use the device in closed, dry rooms and protect it from rain
and moisture.
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2 Safety and the environment
8
> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and
feed lines to any temperatures in excess of 70 °C unless they
are expressly permitted for higher temperatures.
> Dangers may also arise from the systems being measured or
the measuring environment: Note the safety regulations valid in
your area when performing the measurements.
Safety related symbols on the instrument
Representation Explanation
If the product is not used in strict compliance
with this documentation, the intended
protection may be impaired.
> Operate the product only as described in
this documentation.
> Please consult your dealer or the
manufacturer if in doubt.
> When carrying out any measurement, please observe the
relevant lower explosion limit (LEL) of carbon monoxide,
methane, propane, butane, etc.
- Observe the lower explosive limit when measuring CO:
LEL = 12.5 % (125,000 ppm)
- Observe the lower explosive limit when measuring HC:
LEL of natural gas: 5.0 % (50,000 ppm)
LEL of propane: 21.0 % (21,000 ppm)
LEL of butane: 1.5 % (18,000 ppm)
For products with Bluetooth®(optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same
ISM-band, e.g. WLAN, microwave ovens, ZigBee.
The use of radio communication links is not permitted in aeroplanes
and hospitals, among others. For this reason the following points
must be ensured before entering:
> Switch off the instrument (control unit and meas. box).
> Disconnect control unit and meas. box from all external power
sources (mains cable, external rech. batts., ...).
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2 Safety and the environment
9
2.3. Protecting the environment
> Dispose of faulty rechargeable batteries/spent batteries in
accordance with the valid legal specifications.
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
regulations) or return the product to Testo for disposal.
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3 Specifications
10
3Specifications
3.1. Use
The testo 350 is a portable flue gas analyser for professional flue
gas analysis. The instrument consists of the Control Unit (control
unit for displaying readings and controlling the meas. box) and the
meas. box (measuring instrument). Plug-type contacts, databus
cable or Bluetooth®(option) are used to connect the Control Unit to
the meas. box.
The testo 350 has been designed for the following tasks /
applications:
•Service / adjustment of industrial furnace systems (processing
plants, power plants)
•Emission control and inspection of compliance with emission
guidelines
•Service / commissioning of burners / boilers in industrial areas
•Measurements on gas turbines / stationary industrial engines
Testo guarantees the functionality of its products when
used in accordance with their intended purpose. This
guarantee does not apply to features of Testo products
in combination with unauthorised third-party products.
Competitor products are not authorised by Testo.
As is common practice, Testo generally excludes
support, warranty or guarantee claims relating to
functionality that has not been guaranteed by Testo as
part of the product offered. Claims shall also be
excluded in the event of improper use or handling of the
products, e.g. in combination with unauthorised third-
party products.
Further warranty terms: see website
www.testo.com/warranty
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3 Specifications
11
testo 350 must not be used:
•for continuous measurements
•as a safety (alarm) device
•to measure combustion gases (before the actual combustion
process)
testo 350 with Bluetooth®option:
The use of the wireless module is subject to the
regulations and stipulations of the respective country of
use, and the module may only be used in countries for
which a country certification has been granted. The user
and every owner has the obligation to adhere to these
regulations and prerequisites for use, and
acknowledges that the re-sale, export, import etc. in
particular in countries without wireless permits, is his
responsibility.
3.2. Technical data
3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2014/30/EC.
This product is TÜV approved.
3.2.2. Bluetooth®module (option)
•Bluetooth®type: BlueGiga WT 11 / WT 11i-A (as of
October 2013)
•Bluetooth®product note: WT 11
•Bluetooth®identification: B017401 (WT 11) /
B017633 (WT11i-A)
•Bluetooth®company: 10274
Certification
EU countries
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE),
Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE),
Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
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