The Splash Lab MONOLITH Maintenance and service guide

MONOLITH
Basin System
installation + maintenance

3Monolith - 105
4 Components List
5 Technical Data
6Before you Install
8 Installation
13 Monolith - 150
14 Components List
15 Technical Data
16 Before you Install
18 Installation
23 Monolith - 200
24 Components List
25 Technical Data
26 Before you Install
28 Installation
32 Operation
32 Maintenance
33 Cleaning
33 Repairs
34 Damage Prevention
34 Taps
34 Soap Dispensers
35 Warranty
contents
2MONOLITH BASIN SYSTEM MANUAL

monolith system 105
installation + maintenance
Monolith System 105
The Splash Lab Monolith System 105 is a slim profile multi-user basin, constructed from solid
surface material, well suited to commercial and public washrooms.
MONOLITH BASIN SYSTEM MANUAL 3

4MONOLITH BASIN SYSTEM MANUAL
monolith system 105
components list
600mm 1800mm
For bespoke sizes (not listed above), use the basin size below the size you have to calculate the number of
fixings and brackets that should be included. For example, for a 2000mm bespoke length Monolith, refer to
the column for a 1800mm Monolith.
Please check that all components are included and advise The Splash Lab if any parts are missing.
Fixings are not included for fastening the brackets to the wall as each location is different. The Splash Lab
recommend that you consult a fixings specialist for advice on the most appropriate fixing method for your
project.
A
B
D
C
E
F
G
H
A
B
D
C
E
F
G
H
A Trough 1 1 1 1 1
B Mounting bracket 2 3 4 5 6
C Drainage funnel 1 2 3 4 5
D Drainage funnel gasket 1 2 3 4 5
E Drainage funnel fixings 4 8 12 16 20
(M6 x 12 screw and washer)
F Mounting bolts (M6 x 35) 2 3 4 5 6
G Fixing nuts 2 3 4 5 6
H Washers (M6) 4 6 8 10 12
600mm 1200mm 1800mm 2400mm 3000mm

MONOLITH BASIN SYSTEM MANUAL 5
monolith system 105
technical data
600mm 1800mm
84
600
450
300
850
84
1800
450
300
850
600600
Material Solid surface Solid surface Solid surface Solid surface Solid surface
Weight (Kg) 16 26 36 46 56
Overall 600 x 450 x 105 1200 x 450 x 105 1800 x 450 x 105 2400 x 450 x 105 3000 x 450 x 105
dimensions (mm)
Waste 1 2 3 4 5
connections
600mm 1200mm 1800mm 2400mm 3000mm
Bottle traps not included.

6MONOLITH BASIN SYSTEM MANUAL
monolith system 105
before you install
1. A timber stud or similar framework should be prepared that will support the weight of the washtrough.
The studwork should be set out to suit the suggested spacing of the brackets (see table on page 18).
The Splash Lab recommend that a void of at least 100mm is included behind the fixing wall for ease of
access to the plumbing connections. It is also recommended that access panels are created as part of
the wall construction to allow for initial installation and maintenance of the plumbing fittings. Depending
on the individual installation, the access panel could either be above or below the Monolith.
2. A water supply would need to be provided to suit the taps that have been selected for use with the
Monolith
3. A waste water connection and appropriate trap is required to connect to the 1 ¼”BSP thread on the
waste funnel. The trap should conform to the current waste water regulations.
4. For Monoliths with wall-mounted taps, the water supply pipes should be within the wall void (usually an
IPS panelling system) to allow for connection to wall-mounted taps.
5. For Monoliths with deck-mounted taps the water supply should be routed to be underneath the
trough to allow for connection to deck-mounted taps.
600mm 1800mm
Access panel to
be provided
Access panel to
be provided

MONOLITH BASIN SYSTEM MANUAL 7
monolith system 105
before you install
600mm
1800mm
Hot Feed
Cold Feed
Waste Water
1-1/4" Bottle Trap
T.M.V.
Hot Feed
Cold Feed
Waste Water
1-1/4" Bottle Trap
T.M.V.

8MONOLITH BASIN SYSTEM MANUAL
monolith system 105
installation
The brackets are to be installed with an appropriate fixing, depending on the substrate of the wall the Slim
Monolith is to be mounted to.
The recommended fixing centres and heights are given in the table below
600mm
1800mm
701119
74
400
200
TBC
Finished Floor Level
Fixing Point A
Fixing Point B
Cut-out for waste.
Height to be determined
according to selected trap
Finished Floor Level
Fixing Point A
Fixing Point B
Cut-out for waste.
Height to be determined
according to selected trap
TBC
701119
500600500
200600600
600 2 450 820
1200 3 525 820
1800 4 600 820
2400 5 600 820
3000 6 600 820
Length No of Suggested Bracket Fixing height
(mm) brackets fixing centres – Point A

MONOLITH BASIN SYSTEM MANUAL 9
monolith system 105
installation
2
Drill the wall to accept the appropriate fixings
4
Ensure all the brackets are level along their length
so that there will not be a gap between the Monolith
and the wall. Securely fix the brackets through fixing
point B.
The fixing centres given in the table are only a guide, so can be moved within a tolerance of +/- 50mm to suit
the wall conditions and the position of the waste outlet.
The outer end brackets should be fitted 75mm in from each end; the next bracket in is to be fitted at 600mm
from end of the Monolith. All other brackets are to be at 600mm centres between the 2nd bracket in from
each end.
1
Mark the bracket fixing points on the wall.
3
Attach the brackets through fixing point A using the
height adjustment to ensure that all the brackets are
all level and fitted at the same height. It is critical
that the brackets are fixed level so that the water
drains out of the trough.
5
Finally lock bracket in place through fixing point C to reduce the possibility of any further movement during
installation of the Monolith
600mm
1800mm
600mm
1800mm

10 MONOLITH BASIN SYSTEM MANUAL
monolith system 105
installation
7
Lift Monolith over the front of the mounting
tabs onto the wall brackets
9
Once the Monolith is in place, mount it to the wall
brackets through the mounting rail R using the
M6 x 40 screws and nuts provided.
6
With the Monolith placed face-down, fit the waste
funnel to the funnel adapter plate on the underside
of the basin.
Ensure that the sealing gasket is correctly fitted into
the recess on the funnel and tighten the 4 fixing
bolts.
8
When rear of the Monolith is resting on brackets,
slide towards the wall until the tabs are sitting
against the front mounting rail on the Monolith.
The front tab on the bracket must locate into the
corresponding groove on the front mounting rail on
the Monolith
600mm
1800mm
600mm
1800mm
600mm
1800mm

MONOLITH BASIN SYSTEM MANUAL 11
monolith system 105
installation
10
Fit waste trap to drain funnel and connect to waste pipe previously installed.
600mm 1800mm

12 MONOLITH BASIN SYSTEM MANUAL

MONOLITH BASIN SYSTEM MANUAL 13
monolith system 150
installation + maintenance
Monolith System 150mm
The Splash Lab Monolith System 150 is a slim basin design well suited to smaller washrooms and
superloos

14 MONOLITH BASIN SYSTEM MANUAL
monolith system 150
components list
A
BD
C
E
F
G
H
600mm
Please check that all the components are included and advise The Splash Lab if any parts are missing.
Fixings are not included for fastening the brackets to the wall as each location is different. The Splash Lab
recommend that you consult a fixings specialist for advice on the most appropriate fixing method for your
project.
A Trough 1 1 1 1 1
B Mounting bracket 2 3 4 5 6
C Drainage funnel 1 2 3 4 5
D Drainage funnel gasket 1 2 3 4 5
E Drainage funnel fixings 4 8 12 16 20
(M6 x 12 screw and washer)
F Mounting bolts (M6 x 35) 2 3 4 5 6
G Fixing nuts 2 3 4 5 6
H Washers (M6) 4 6 8 10 12
600mm 1200mm 1800mm 2400mm 3000mm

MONOLITH BASIN SYSTEM MANUAL 15
monolith system 150
technical data
850
600
300
300
254
Finished Floor Level
150
45
161
600mm
Material Solid surface Solid surface Solid surface Solid surface Solid surface
Weight (Kg) 9.5 17 24.5 32 39.5
Overall 600 x 300 x 150 1200 x 300 x 150 1800 x 300 x 150 2400 x 300 x 150 3000 x 300 x 150
dimensions (mm)
Waste 1 2 3 4 5
connections
600mm 1200mm 1800mm 2400mm 3000mm
Bottle traps not included.

16 MONOLITH BASIN SYSTEM MANUAL
monolith system 150
before you install
1. A timber stud or similar framework should be prepared that will support the weight of the Monolith. The
studwork should be set out to suit the suggested spacing of the brackets (see table on page 8). The
Splash Lab recommend that a void of at least 100mm is included behind the fixing wall for ease of
access to the plumbing connections. It is also recommended that access panels are created as part of
the wall construction to allow for initial installation and maintenance of the plumbing fittings. Depending
on the individual installation, the access panel could either be above or below the Monolith.
2. A water supply would need to be provided to suit the taps that have been selected for use with the
Monolith.
3. A waste water connection and appropriate trap is required to connect to the 1 ¼” BSP thread on the
waste funnel. The trap should conform to the current waste water regulations.
4a. For Monoliths with wall-mounted taps, the water supply pipes should be within the wall void usually an
IPS panelling system) to allow for connection to wall-mounted taps.
4b. For Monoliths with deck-mounted taps the water supply should be routed to be underneath the trough
to allow for connection to deck-mounted taps.
Access panel to
be provided
600mm

MONOLITH BASIN SYSTEM MANUAL 17
monolith system 150
before you install
Hot Feed
Cold Feed
Waste Water
1-1/4" Bottle Trap
T.M.V.
600mm

18 MONOLITH BASIN SYSTEM MANUAL
monolith system 150
installation
The brackets are to be installed with an appropriate fixing, depending on the substrate of the wall the
Monolith is to be mounted to.
The recommended fixing centres and heights are given in the table below
600 2 450 804 686
1200 3 525 804 686
1800 4 600 804 686
2400 5 600 804 686
3000 6 600 804 686
Length No of Suggested Bracket Fixing height Fixing height
(mm) brackets fixing centres – Point A – Point b
450
150
68694
TBC
Cut-out for waste.
Height to be determined
according to selected trap
Finished Floor Level
Fixing Point A
Fixing Point B
600mm

MONOLITH BASIN SYSTEM MANUAL 19
monolith system 150
installation
2
Drill the wall to accept the appropriate fixings
4
Ensure all the brackets are level along their length
so that there will not be a gap between the Monolith
and the wall. Securely fix the brackets through fixing
point B.
The fixing centres given in the table are only a guide, so can be moved within a tolerance of +/- 50mm to suit
the wall conditions and the position of the waste outlet.
1
Mark the bracket fixing points on the wall.
3
Attach the brackets through fixing point A using the
height adjustment to ensure that all the brackets are
all level and fitted at the same height. It is critical
that the brackets are fixed level so that the water
drains out of the trough.
5
Finally tighten all the fixings to reduce the possibility of any further movement during installation of the
Monolith

20 MONOLITH BASIN SYSTEM MANUAL
monolith system 150
installation
7
Lift Monolith over the front of the mounting tabs
onto the wall brackets
9
Once the Monolith is in place, mount it to the wall
brackets through the rear mounting rail R using the
M6 x 40 screws and nuts provided.
6
With the Monolith placed face-down, fit the waste
funnel to the funnel adapter plate on the underside
of the basin using the M6 x 12 screws and washers
provided.
Ensure that the sealing gasket is correctlyfitted into
the recess on the funnel and tighten the 4 fixing
bolts.
8
When rear of the Monolith is resting on brackets,
slide towards the wall until the tabs are sitting
against the front mounting rail on the Monolith.
The front tab on the bracket must locate into the
corresponding groove on the front mounting rail on
the Monolith