The Wings Maker 1/4 SUPER CUB GA036 User manual

INSTRUCTION MANUAL
Before commencing assembly ,please read these instructions thoroughly.
Wing Span:in mm
Wing Area:1586 sq in 102 3 sq dm
Flying Weight:14 lbs 6300 g
Fuselage Length:68 in 1725 mm
Requires:2-stroke 0 91 or
4-stroke 1 20-1 60 engine,
5-channel radio w 6 standard servos
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104 2640
1/4 SUPER CUB
1/4 SUPER CUB
GA036PO27191202
(GA036)

P. 3 -13
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts, but will not extend to the parts that are good before
gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
INDEX
BEFORE YOU BEGIN
PARTS LIST
ASSEMBLY
SAFETY PRECAUTIONS
P. 1
P. 2
P.13
BEFORE YOU BEGIN
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
P.1
3mm
Do not overlook this symbol!
Cut off shaded portion.
Peel off shaded portion
covering film.
Pay close attention here!
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Apply epoxy glue.
Apply thread locker
Warning!
1/4 SUPER CUB
1/4 SUPER CUB
GA036PO27191202

P.2
Parts List
COVERING:--
TOUGHLON STL 100 WHITE
TOUGHLON STL 312 BRIGHT RED
1.MAIN WING -- 1 pair
2.PUSHROD Ø1.8x120mm
w/ Threads(For Aileron & Flap Servo) -- 4 pcs
FUEL TUBE Ø6x5mm -- 8 pcs
STRAPER PL4112102 -- 4 pcs
SCREW PB 2x30mm -- 12 pcs
SCREW PWA2x8mm -- 16 pcs
SERVO MOUNTING PANEL--4 pcs
CLEVIS PL4112103-- 4 pcs
TRI-HORN M3x22mm(L) PL4111251 -- 4 sets
3.SCREW PM3x15mm -- 12 pcs
WASHER d3xD7mm -- 16 pcs
M3 NUT -- 4 pcs
MAIN WING STRUTS -- 1 set
WING STRUT WIRE Ø3x143x208mm -- 2 pcs
PLASTIC WIRE BRACKET -- 8 pcs
4.FUSELAGE -- 1 pc.
STABILZER & ELEVATOR -- 1 set
5.VERTICAL FIN & RUDDER -- 1 set
6.TAIL GEAR ASSEMBLY 11-22LBS PL3410021 -- 1 set
PLATE(For Staying on Tail Fuselage Bottom) 1x10x40mm -- 1 pc
7.SCREW PM3x13mm -- 2 pcs
ALUMINUM PLATE 2mm -- 2 pcs
MAIN LANDING GEAR -- 1 set
SCREW PA3x12mm -- 14 pcs
WASHER d3xD7mm -- 2 pcs
MOUNTING PLATE 12x20mm -- 6 pcs
8.SCREW PA 1.7x8mm -- 6 pcs
SCREW PM3x13mm -- 8 pcs
WASHER d3xD7mm -- 16 pcs
M3 NUT -- 8 pcs
COLLAR Ø4.6mm w/ set screw -- 4 sets
MAIN WHEEL(CUB) Ø107mm -- 2 sets
PLYWOOD 3x145x171mm(Main Landing Gear Cover) -- 2 pcs
-- 8 pcs
9.ENGINE MOUNT PL5111080 -- 1 set
SOCKET HEAD SCREW M4x30mm -- 4 pcs
WASHER d4.2xD14.5mm -- 4 pcs
M4 BLIND NUT -- 4 pcs
10.ALUMINUM PLATE(For Engine Mount) -- 1 pc.
ANTI-VIBRATION MOUNT PL5214094 -- 1 set
INCLUDE:SOCKET HEAD SCREW M4x35mm -- 4 pcs
SCERW KM3x20mm -- 8 pcs
WASHER d4xD12mm -- 8 pcs
NYLON INSERT LOCK NUT M3 -- 8 pcs
NYLON INSERT LOCK NUT M4 – 4 pcs
THROTTLE PUSHWIRE Ø1.2x480mm -- 1 pc.
PLASTIC TUBE d2xD3x300mm -- 1 pc.
11.SCREW PWA2.6x12mm -- 4 pcs
SILICON GROMMET d1.5xD6.5mm(For Cowling) -- 4 pcs
COWLING -- 1 pc.
PLASTIC WIRE BRACKET
12.FUEL TANK 450cc -- 1 set
CABLE TIE 1.5x5x400mm -- 1 pc.
DOUBLE-SIDED TAPE 40x100mm -- 1 pc.
13.SCREW PB2x16mm -- 6 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
CLEVIS PL4112103 -- 2 pcs
TRI-HORN M3x22mm(L) PL4111251 -- 2 sets
PUSHROD Ø1.8x1000mm w/ Threads(For Elevator Servo) -- 2 pcs
14.SCREW PB2x16mm -- 3 pcs
FUEL TUBE Ø6x5mm -- 1 pc.
CLEVIS PL4112103 -- 1 pc.
TRI-HORN M3x22mm(L) PL4111251 -- 1 set
PUSHROD Ø1.8x1065mm w/ Threads(For Rudder Servo) -- 1 pc.
15.FLYING WIRE Ø1x1300mm -- 1 pc.
FLYING WIRE BRACKET PL4112600 -- 6 pcs
FLYING WIRE BRACKET CLEVIS -- 4 pcs
EYE SCREW M1.8x6x12mm -- 4 pcs
SCREW PM2x16mm -- 6 pcs
SCREW PM2x8mm -- 4 pcs
M2 NUT -- 6 pcs
WASHER d2xD5mm -- 6 pcs
COPPER TUBE d2.5xD3.2x8mm (For Rudder) -- 8 pcs
16.SIDE WINDOWS -- 1 pair
17.LINKAGE CONNECTOR Ø2.1mm -- 1 set
18.PLYWOOD 3x153x210mm(For Fuselage Servos) -- 1 pc.
FUEL TUBE Ø6x5mm -- 2 pcs
STRAPER PL4112102 -- 2 pcs
PUSHROD Ø1.8x85mm(For Elevator) -- 1 pc.
PUSHROD CONNECTOR 4x9x20mm PL4410010 -- 1 set
SPONGE 10x80x200mm -- 2 pcs
19.SCREW PWA2x12mm -- 4 pcs
PILOT PC001102A -- 1 set
COCKPIT BASE PANEL 3x145x165mm -- 2 pcs
20.SCREW PWA2.3x12mm -- 4 pcs
SCREW PM2x14mm -- 2 pcs
WASHER d2xD5mm -- 4 pcs
SILICON GROMMET d1.5xD6.5mm(For Wind Shield) -- 4 pcs
M2 NYLON INSERT LOCK NUT -- 2 pcs
WIND SHIELD -- 1 pc.
MOUNTING PLATE 5x15mm -- 2 pcs
21.WING TUBE Ø16x609mm -- 2 pcs
SCREW PA3x30mm -- 2 pcs
SCREW PM3x30mm -- 2 pcs
WASHER d3xD7mm -- 4 pcs
22.SCREW PM3x8mm -- 2 pcs
WASHER d3xD7mm -- 4 pcs
M3 NYLON INSERT LOCK NUT -- 2 pcs
23.DECALS:GA036DEC -- 1 set
GA036PO27191202

2
Aileron & Flap Servo
1Main Wing
Pre-glued
Aileron & Flap Servo Lead
P.3
Bottom View
Bottom View
PWA 2 x 8mm
1mm
Fuel Tube
Ø6x5mm
Straper
Fuel Tube
Ø6x5mm
PB2x30mm
Tri-horn
M3x22mm
Clevis
Pushrod
Ø1.8x120mm
PWA 2 x 8mm
1mm
1mm
Ø1mm pilot holes for The Wings Maker horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
tri-
TWM PL8210010
CLEVIS WRENCH
12
PB2 x 30mm Screw
16
PWA2 x 8mm Screw
GA036PO27191202

M3 Nut
Stabilizer & Elevator
COMPLETED
5Vertical Fin & Rudder
COMPLETED
Pre-glued
(Stabilizer)
(Main Wing)
B B'
B=B'
M3x15mm
Washer d3xD7mm M3 x 15mm
Main Wing Strut
3
4
Bottom View
Temporary install the main wing, adjust
leveling of the stabilizer to make it as
parallel to the main wing as possible.
Wing Struts
380mm 369mm
202mm
193mm
69mm
P.4
Pre-glued
M3 Nut
4
d3xD7mm Washer
16
C C
CC
69mm
d3xD7mm
Washer
M3 x 15mm Screw
12
GA036PO27191202
Plastic Wire Bracket

Tail Landing Gear
6
PA1.7x8mm
Collar
M3x3mm
Set Screw
M3x3mm
Set Screw
Collar
Bottom View
Bottom View
Bottom View
PM3x13mm
d3xD7mm
Washer
M3 Nut
Plastic Wire
Bracket
7 Main Landing Gear
Front
PA3x12mm
P.5
1.5mm
PA3x14mm Screw
3
3
PWA2x12mm Screw
PA3x14mm 3.1mm Collar
1.5mm
1.5mm
Copper Plate
1x10x40mm
M3x3mm
Set Screw
Set Screw
M3x3mm
PA3 x12mm Screw
d3xD7mm Washer
14
2
8 Main Landing Gear
PA1.7 x 8mm Screw
PM3 x 13mm Screw
M3 Nut
3mm Set Screw
4.6mm Wheel Collar
6
8
16
8
4
4
PM3 x 13mm Screw
2
PM3x13mm PM3x13mm
Aluminum Plate 2mm
d3xD7
Washer
GA036PO27191202

P.6
Engine Mount
9
Engine Mount
PL 5111080
Socket Head Screw
M4 x 30mm
Washer
d4.2xD14.5mm
D4.2xD14 5mm Washer.
M4 Blind Nut
4
4
7.5mm
Determine the angle of
installation of the engine
mount so the muffler
will not contact the
fuselage.
4
M4x30mm
Socket Head Screw
5.5mm
10
Engine
D4xD12mm Washer
Throttle Pushwire
Ø1.2x480mm
Plastic Tube d2xD3x300mm
147mm
5.79 in.
Installed Engine Position
d4xD12mm
Washer
M4x35mm
SOCKET HEAD SCREW
M4 NYLON INSERT LOCK NUT
Copper Tube d4.1xD5x67.2mm
M4x30mm
Sock Head Screw
1
2
Make sure the rounded
edges are facing the
shock absorbing
SILICON PAD.
KM3x20mm Screw
Copper Tube
d3.1xD4x7.2mm
M3 Nylon Insert
Lock Nut
D4xD9mm
Washer
ANTI-VIBRATION MOUNT INSTALLATION
d4xD12mm Washer
8
4
M4 NYLON INSERT LOCK Nut
4
M4x35mm
Socket Head Screw
GA036PO27191202

Cowling
11
PWA2 6x12mm Screw.
d1.5xD6.5mm Silicon Grommet
4
4
First insert the grommet to the cowling then apply screw.
Please refer to the attached
sheet for usage of the
transparent 3D template.
P.7
Fuel Tank
12
Fuel Tank
450cc
COMPLETED
UP
Fuel Filler
PL8110030
COMPLETED
Double-sided Tape
40x100mm
Cable Tie
1.5x5x400mm
12
3
GA036PO27191202
PWA2.6x12mm
Silicon Grommet d1.5xD6.5mm
Cowling
Fuselage

Rudder
Pushrod
Elevator Pushrod
Bottom View
Bottom View
14
13
P.8
Fuel Tube
Ø6x5mm
Clevis
Tri-horn
M3x22mm
PB2x16mm
TWM PL8210010
CLEVIS WRENCH
TWM PL8210010
CLEVIS WRENCH
PB2x16mm Screw
6
PB2x16mm Screw
3
Clevis
PB2x16mm
Fuel Tube
Ø6x5mm
Tri-horn
M3x22mm
Ø1mm pilot holes for horn are pre drilled. The Wings Maker tri- -
Ø1mm pilot holes for horn are pre drilled.
Please look for pin-hole marks at under side of control surfaces.
The Wings Maker tri- -
186mm
65mm
145mm
43mm
GA036PO27191202

Servo Set
17
15 Flying Wire
Windows
Securely glue the windows to the fuselage.
COMPLETED
Window A
16
Copper Tube
Press down the center
1/3 portion
P.9
1
1
3x3mm Set Screw
Linkage Connector
M2 Nut
2mm Washer
1
2
Please refer to the attached sheet for linkage connector installation.
3x3mm Set Screw
Throttle Servo.
2mm
2mm
Washer
M2 Nut
2mm
Washer
PM2x16mm Screw
6
4
PM2x8mm Screw
M2 Nut
6
M2 Nut
M2 Nut
PM2x8mm Clevis
d2.5xD3.2x8mm
d2.5xD3.2x8mm
PM2x16mm
PM2x8mm
2mm
2mm
COPPER PLATE
1x10x40mm
Window B
COMPLETED
d2xD5mm
d2xD5mm
3mm Washer
6
GA036PO27191202

19
Pilot
Wind Shield
20
PWA 2x12mm Screw
18 Radio Equipment
Sponge
Throttle Pushrod
D1.2x480mm
Plastic Tube
d2xD3x300mm
Battery
Receiver
Throttle Servo
Plywood
3x153x210mm
Charge Receptacles
KP0041300
I nstall and arrange the servos as shown in the diagram.
PC001102A
PWA 2x12mm Screw
d1.5xD6.5mm
silicon Grommet
PWA2.3x12mm
P.10
KM 2x8mm
M2 Nut
Elevator Push rod
Ø1.8x85mm
Elevator Servo
Pushrod Connector
J1(Pushrod Ø1.8x85mm)
J2(Pushrod Ø1.8x1000mm)
J1
J2
M2 NYLON INSERT LOCK NUT
PM2x14mm
d2xD5mm
Washer
PWA2.3x12mm Screw
d1.5x6.5mm Silicon Grommet
4
M2 NYLON INSERT LOCK NUT
2
PM2x14mm Screw
2
d2xD5mm Washer
4
4
GA036PO27191202

Main Wing
21
d3xD7mm Washer
PM3x30mm Screw
2
4
PA3x30mm Screw
2
Step 1. Insert the aluminum wing tube with the pre-drilled hole end into the right wing. Align
the lines marked at the wing root and wing tube and apply the PM3 x 30mm machine screw
through the pre-drilled hole on top of the wing. ( please confirm the alignment of the hole by
putting a 2.5mm diameter rod through the pre-drilled wing hole before applying the screw )
The hole on the wing tube is pre-threaded, do not over tighten the PM3mm screw, the set up is for
future removal of the wing.
Step 2. Install the right wing to the fuselage by inserting the wing tube (now attached to
the right wing) through the fuselage, then install the left wing.
Step 3. Make sure the wings are resting against the fuselage tightly. Locate the pre-drilled 2.5mm
hole at top of left wing, and drill along with 2.5mm drill bit until it passes through the wing tube.
Apply the PA3 X30mm self-tapping screw.
Note : It is recommended that the wing tube stays with the left wing. Removal of the wings could
be acheived by removing the right wing machine screw, the right wing then the left wing with
wing tube. If removal of wing tube from left wing is also required, it is recommended that
instead of applying self-tapping screw in step 3, you pre-tap with M3 thread cutter and apply M3
machine screw.
Top View
Right
Left
PA 3x30mm d3xD7mm
Wing Tube
D16x609mm
218mm
218mm
60mm
135mm
PM 3x30mm
d3xD7mm
P.11
2.5mm
2.5mm
GA036PO27191202

Wing Setting
Adjust the wing and fuselage configuration as shown
in the diagrams.
Wing Struts
B'
C'
B
C
22
23
AA'
Screw
PM3x8mm
Washer
d3xD7mm
M3 NYLON INSERT LOCK NUT
P.12
PM3 x 8mm Screw
d3xD7mm Washer
M3 Nylon Inert Lock Nut
2
4
2
GA036PO27191202

24 Control Throws
Adjust the control throws as shown in
the diagram. These throws are good for
general flying. You can adjust according
to your personal preference.
Ailerons(away from fuselage)
20mm
Elevator
40mm
Rudder
55mm
25 C.G.
55mm
40mm
20mm
10 mm2
4.0 in.
Flaps (near fuselage)
40mm
C.G.
P.13
Important Safety Precautions
9
Warning!
# First time flyer should never fly by himself / herself. Assistance from experienced
flyer is absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
# is specially designed to be powered by 2C 0.91 or 4C 1.20-1.60, using
a more powerful engine does not mean better performance. In fact, over powered
engine may cause severe damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never
get too close to a running propeller.
# If you find wrinkles on the covering as a result of weather changes, you can use hot
iron to remove the wrinkles. Please begin with lower temperature setting and
gradually raise the temperature until the wrinkles are gone. Too hot an iron may
damage the covering. Don't use hot iron near the seams or edges, hot iron will
melt the glue and shrink the covering at the same time, causing the seams to pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
1/4 SUPER CUB
10 mm2
4.0 in.
http://www.thewingsmaker.com/instructionManuals.php
GA036PO27191202

LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn.
Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
GA036PO27191202

1
34
2
Usage of the transparent 3D template
This transparent 3D template
is used for position guidance
of the actual cutting of the
pre-painted cowling.
Simply cut the transparent 3D template to fit your engine and
exhaust pipe, then slide onto the actual cowling and use as
template to mark the openings required for final cutting.
GA036PO27191202

Code No.Size Package
Code No.Size Package
Code No.Size Package
Code No.Size Package
Code No.Size Package
Code No.Size Package
Code No SV4031
KP0041300
Special tool for clevis installation.
Suitable for standard and small
(EP)clevis.
Large Clevis
Small Clevis
GA036PO27191202

GA036PO27191202
www.thewingsmaker.com
THE WINGS MAKER