The Wings Maker ZERO FIGHTER 60 User manual

THE WINGS MAKER
FACTORY PRE-FABRICATED
ALMOST-READY-TO-FLY (ARF) SERIES
MADE IN CHINA
* Specifications are subject to change without notice.*
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine powered precision model. Operating this model without prior preparation may cause
injuries. Remember, safety is the most important thing. Always keep this instruction manual at
hand for quick reference.
Warning ! This model is not a toy.
Wing Span: 60.0 in / 1520 mm
Wing Area: 635 sq in / 41.0 sq dm
Flying Weight: 7.5 Ibs / 3400 g
Fuselage Length: 45.5 in / 1150 mm
Required : 2-stroke 0.61 engine
6-channel radio w/ 7 servos
SpecificationsSpecifications
GA015
www.thewingsmaker.com
INSTRUCTION MANUAL
ZERO FIGHTER 60
Before commencing assembly, please read these instructions thoroughly.

P. 1
INDEX
BEFORE YOU BEGIN
P. 1
PARTS LIST
P. 2
SAFETY PRECAUTIONS
P.11
BEFORE YOU BEGIN
Do not overlook this symbol!
Cut off shaded portion.
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Peel off shaded portion
covering film.
Pay close attention here!
Apply epoxy glue.
Pierce the shaded portion
covering film.
Must be purchased separately!
Drill holes with the specified
diameter (here: 3mm).
3mm
ASSEMBLY
P.3-10
Check all parts. If you find any defective or missing parts contact your local dealer. Please DRY FIT
and check for defects for all parts that will require CA or Epoxy for final assembly. Any parts you
find to be defective after the gluing process may be difficult to remove for warranty replacement. The
manufacturer will replace any defective parts, but will not extend to the parts that are good before
gluing to defective parts during assembly. Warranty will not cover any parts modified by customer.
Read through the manual before you begin, so you will have an overall idea of what to do.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
ZERO FIGHTER 60

Parts List
1. MAIN WING -- 1 pair
2. RETRACTABLE LANDING GEAR -- 1 set
SCREW KA3x14mm -- 8 pcs
RIGHT ANGLE WHEEL SPACER -- 2 sets
COLLAR 4.1mm w/ Set Screw -- 2 sets
MAIN WHEEL Ф58mm -- 2 pcs
RETRACTABLE LANGING GEAR COVER -- 2 sets
3. PLYWOOD 2x58x71mm(For Aileron Servo) -- 1 pair
BALSA 8x18x21mm (For Aileron Servo Stand) -- 4 pcs
SCREW PWA2x12mm -- 8 pcs
4. TRI-HORN M3x14mm (L) -- 2 sets
STRAPER -- 2 pcs
CLEVIS -- 2 pcs
FUEL TUBE Ф6x5mm -- 4 pcs
SCREW PM2x12mm -- 2 pcs
SCREW PM2x16mm -- 4 pcs
PUSHROD Ф1.8x90mm w/ Threads (For Aileron) -- 2 pcs
5. PLYWOOD 9x29x93mm (Wing Joiner) -- 1 pc.
6. LINKAGE CONNECTOR Ф2.1mm w/ Set Screw -- 2 sets
7. PLYWOOD 2x8x20mm -- 1 pc.
RING Ф2.3mm -- 2 pcs
STRAPER -- 1 pc.
CLEVIS -- 2 pcs
FUEL TUBE Ф6x5mm -- 3 pcs
PUSHROD Ф1.8 mm Y-style w/ Threads (For Flap Servo) --1 pc
8. STABILIZER & ELEVATOR-- 1 set
9. VERTICAL FIN & RUDDER -- 1 set
TAIL LANDING GEAR -- 1 set
TAIL WHEEL Ф25mm -- 1 pc.
SCREW PA3x12mm -- 2 pcs
COLLAR Ф2.1 w/ Set Screw -- 1 set
10. FUEL TANK 380cc -- 1 set
BALSA 10x10x113mm (For Fixing Fuel Tank) -- 1 pc.
11. ENGINE MOUNT PL5111070 -- 1 set
SCREW PM4x25mm – 4 pcs
WASHER d4xD9mm -- 4 pcs
12. SCREW PM4x30mm – 4 pcs
WASHER d4xD9mm -- 8 pcs
M4 NUT -- 8 pcs
THROTTLE PUSHWIRE Ø1.2x300mm -- 1 pc.
w/ Plastic Tube d2XD3x200mm -- 1 pc.
13. COWLING --1 pc.
TRANSPARENT DUMMY COWLING -- 1 pc.
SCREW PA3x12mm -- 4 pcs
SCREW PM3x8mm -- 4 pcs
WASHER d3xD7mm -- 8 pcs
M3 NYLON INSERT LOCK NUT -- 4 pcs
ALUMINUM PLATE (For Cowling) -- 2 pcs
SPINNER Ø62 mm -- 1 set
14. CANOPY -- 1 pc.
DOUBLE-SIDED TAPE -- 1 pc.
SCREW PWA2.3x8mm -- 4 pcs
SCREW PA2x6mm -- 2 pcs
SILICON GROMMET d1.5 x D6.5mm (For Canopy) -- 4 pcs
ALUMINUM PLATE (For Fixing Antenna) -- 1 pc.
ANTENNA -- 1 pc
15. TRI-HORN M3x14mm (L) -- 1 set
SCREW PM2x12mm -- 3 pcs
CLEVIS -- 1 pc.
PUSHROD Ø1.8x730mm w/ Threads (For Rudder) -- 1 pc.
FUEL TUBE Ø6x5mm--1 pc.
16. TRI-HORN M3x9mm (L) -- 2 sets
SCREW PM2x16mm -- 6 pcs
CLEVIS -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
PUSHROD Ø1.8x655mm w/ Threads (For Elevator) -- 2 pcs
17. LINKAGE CONNECTOR Ø2.1mm w/ Set Screw -- 1 set
18. PLYWOOD 3x44x121mm (For Throttle Servo) -- 1 pc.
BALSA 7 x 7 x 40mm (For Fuselage Servo Stand) -- 4 pcs
PLYWOOD 6x60x119mm (For Rudder & Elevator Servo ) -- 1 pc.
SPONGE 10x80x200mm -- 2 pcs
FUEL TUBE Ø6x5mm -- 2 pcs
STRAPER -- 2 pcs
Y CONNECTOR PL4410010 -- 1 set
PUSHROD Ø1.8x80mm (For Elevator) -- 1 pc.
19. SCREW PM4x35mm -- 2 pcs
WASHER d4xD15mm --2 pcs
20. DECALS -- 1 set
COVERING FILM -- 2 pcs
P.2
COVERING:
TOUGHLON STL 202 GRAY
TOUGHLON STL 330 CADMIUM YELLOW
TOUGHLON STL 340 OLIVE DRAB

Peel off shaded portion
covering film
Pre-glued
Aileron Servo Lead
Retractable Langing Gear
23mm Set Screw
3mm Set Screw
4.1mm Collar
2
2
P.3
Main Wing
1
KA3 x14mm Screw
8
KA3 x14mm
PWA2 x12mmScrew
8
PWA2 x12mm
2mm
1mm
Aileron Servo Cover
2 x 58 x 71mm
Aileron Servo
3
1mm
Balsa Wood
8 x 18 x 21mm
Peel off shaded
Portion covering
film.
Bottom View
Bottom View
Bottom View

Retractable Landing Gear Servo
6
To L-side
To R-side
Wheels down position Wheels up position
1mm
LINKAGE CONNECTOR
3 x 3mm Set Screw
2
2
2
4
2mm Nut
Linkage Connector
2mm Washer
Main Wing
5
Peel off shaded portion
covering film for lead to
another aileron servo
Peel off shaded
portion covering film.
For Flap Servo
Wing Joiner
Lead to Aileron Servo
Aileron Servo
4
PM2 x 12mm Screw
2
PM2 x 16mm Screw
4
PM2 x 12mm
PM2 x 16mm
PM2 x 16mm
Fuel Tube
Tri-horn
3 x 14mm 2mm Fuel Tube
Straper
P.4
Ø1mm pilot holes for The Wings Maker tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.
Bottom View
Please apply glue to all surfaces of wing Joiner.

Stabilizer/ Elevator
8
A = A'
A A'
Pre-glued
Fuel Tube
6 x 5mm -- 3 pcs
Straper
Clevis
Ring
Flap Servo
7
P.5
Peel off shaded portion
covering film.
1.5mm
Ring Ф2.3mm
(Stabilizer)
(Main Wing)
B B'
B=B'
Temporary install the main wing, adjust leveling of the
stabilizer to make it as parallel to the main wing as possible.
Plywood
2x8x20mm

Engine Mount
11
PM4 x 25mm Screw
d4xD9mm Washer
4
4
Blind nuts are off-centered to keep
the spinner at the fuselage axis.
Engine Mount
PL5111070
PM4 x 25mm
P.6
Fuel Tank
10
Fuel Tank 380cc
Install Balsa 10 x 10 x 113mm
Bottom View
Fuel Tank
(For fixing fuel tank)
3mm Set Screw
1mm
2mm
Pre-glued
Vertical Fin / Rudder
9
C = C'
C C'
PA3 x 12mm Screw
3mm Set Screw
2.1mm Collar
2
1
1
3mm Set Screw
PA3x12mm
Washer
d4xD9mm

P.7
Engine
12
PM4 x 30mm Screw
d4xD9mm Washer
4
8
8
M4 Nut
Throttle Pushwire
w/ plastic tube
PM4 x 30mm
Illustration is for side mounting.
You can mount the engine upright
or inverted simply by rotating the
engine mount. Thrust angles will
not be affected.
Install Engine position
Spinner
62mm
Fire
Wall
115mm
4.53 in.
4mm
4mm
4mm
3mm
Cowling
13
PM3 x 8mm Screw
d3 x D7mm Washer
4
8
4
4
PA3 x 12 Screw
M3 Nylon Insert Lock Nut
PA3 x 12mm
Aluminum Plate Nylon Insert
Lock Nut
1mm
PM3 x 8mm
d3 x D7mm
2.5mm
Canopy
14
PWA2.3 x 8mm Screw
PA2 x 6mm Screw
d1.5 x D6.5mm Silicon Grommet
4
4
2
Apply double-sided tape
Silicon Grommet
d1.5 x 6.5mm
Antenna
PWA2.3 x 8mm
1mm
3mm
PA2 x 6
Antenna Fixing
First insert the grommet to the canopy then apply screw.

PM2 x 12mm Screw
3
Fuel Tube
Rudder
Tri-horn
PM2 x12mm Tri-horn
3 x 14mm
Peel off shaded portion
covering film.
2mm
Elevator Pushrod
16
PM2 x 16mm Screw
6
Peel off shaded
portion covering film
Bottom View
PM2 x16mm
Elevator Tri-horn
Fuel Tube
Tri-horn
3 x 9mm 2mm
Rudder Pushrod
15
P.8
Linkage Connector
Set Screw
1
1
2mm Nut
2mm Washer
1
2
2mm
2mm
2mm
3mm
LI NK AGE CONNECT OR
3 x 3m
Servo Set
17
Included with the Radio Set.
Throttle,Rudder,Elevator Servo.
Please refer to attached sheet for linkage connector installation.
Throttle pushwire,
Elevator Pushrod,
Rudder Pushrod.
Ø1mm pilot holes for The Wings Maker tri-horn are pre-drilled.
Please look for pin-hole marks at side of control surfaces.
Ø1mm pilot holes for The Wings Maker tri-horn are pre-drilled.
Please look for pin-hole marks at under side of control surfaces.

P.9
Front
Plywood
3 x 44 x 121mm
Included with the
Radio Set.
1mm
Fix the throttle servo tray either to
the right or left side of the fuselage
according to your throttle pushrod
location.
Plywood
6 x6 0 x11 9 mm
Bottom View
Balsa 7 x 7 x 40mm
Receiver / Battery
Sponge Sheet 10 x 80 x 200mm
Bottom View
Battery
Fuel Tank
380cc
Receiver
Throttle
Servo
Rudder
Servo
Elevator
Servo
Radio Equipment
18
Straper Fuel Tube
Fuel Tube
Main Wing
19
2
2
PM4 x 35mm Screw
d4 x 15mm Washer
PM4 x35mm
d4 x 15mm
Front
Elevator Servo
Install Sponge for inserting Battery and Receiver.
KA2x8mm
Elevator Pushrod
Ø1.8x80mm
M2
Straper

P.10
Wing Setting
20
A
A = A' B = B'
C = C'
A' BB'
CC'
Adjust the wing and fuselage configuration
as shown in the diagrams.
Control Trows
21
Elevator
Rudder
Flap
Aileron
25mm
25mm
50mm
50mm
20mm
12mm
12mm
Adjust the control throws as shown in
the diagram. These throws are good for
general flying. You can adjust according
to your personal preference.
C . G .
100mm
3.94 in
The ideal C.G. position is 100mm(3.94 in)behind
the leading edge measured at where the wing
meets the fuselage. In order to obtain the C.G.
specified, add weight to the fuselage or move
the battery position. Check the C.G. before
flying.
22

THE WINGS MAKER
GA0150702
www. thewingsmaker.com
!
Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is
absolutely necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly
pre-adjusted aircraft.
# is specially designed to be powered by 2C 0.61engine,
using a more powerful engine does not mean better performance. In fact, over powered
engine may cause severe damage and injuries.
# Make sure the air field is spacious, never fly the plane too close to people and never get
too close to a running propeller.
# When Flaps are lowered, nose of model will rise. The nose-up varies with the speed at
which the model is flying when you lower the flaps and the extent to which they are lowered.
Check effect of flaps at higher altitude to avoid surprises during landing. You may apply
down trim of the elevator to compensate for the nose-up effect when lowering the flaps.
Taking off with flaps lowered is not recommended, as the increased drag may require a
longer runway and more engine power for the model.
ZERO FIGHTER 60
P.11