Black Horse Model BH150 Owner's manual

Instruction Manual Book
Made in Vietnam.
Item code: BH150.
95% ALMOST READY TO FLY
ALL BALSA - PLY WOOD CONSTRUCTION.
COVERED WITH ORACOVER.
 Wingspan: 2,450mm (96.46in).
 Length: 1,750mm (68.90in).
 Weight: 7.5kg (16.50lbs).
 Wing area: 97dm2.
 Wing loading: 77g/dm2.
 Wing type: Naca Airfoil.
 Spinner: 86mm.
 Gear type: Aluminium Hi-grade for main gear and tail gear (included).
Parts listing required (not included).
 Engine: O.S GT 33 cc Gas.
 Radio: 05 channels.
 Servo: 06 standard high torque servos. Size: (40x20x38) mm.
SPECIFICATION
SUPER DECATHLON

SUPER DECATHLON Item code: BH150. Instruction Manual
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Some more parts.
HARDWARE PACK
COWLING.
Landing gear.....
This instruction manual is designed to help you build a great ying aeroplane. Please read this manual thoroughly
before starting assembly of your SUPER DECATHLON. Use the parts listing below to identify all parts.
Please trial fit all the parts. Make sure you have
the correct parts and that they t and are aligned
properly before gluing! This will assure proper
assembly. SUPER DECATHLON ARF is hand made
from natural materials, every plane is unique and mi-
nor adjustments may have to be made. However, you
should nd the t superior and assembly simple.
The painted and plastic parts used in this kit are fuel
proof. However, they are not tolerant of many harsh
chemicals including the following: paint thinner, C/A
glue accelerator, C/A glue debonder and acetone. Do
not let these chemicals come in contact with the colors
on the covering and the plastic parts.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed aileron.
(1) Left wing half with pre-installed aileron.
TAIL SECTION ASSEMBLY
(1) Vertical stabilizer with pre-installed rud-
der.
(1) Horizontal stabilizer with pre-installed
elevator halves.
To avoid scratching your new airplane, do not
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old towel or
brown paper, both to protect the aircraft and to protect
the table. Keep a couple of jars or bowls handy to hold
the small parts after you open the bag.
SUGGESTION
NOTE
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is capable of causing
injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU ASSUME ALL RISK & RESPONSIBILITY.
If you are inexperienced with basic R/C ight we strongly recommend you contact your R/C supplier and join your
local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training procedures designed to help the new
pilot on his way to successful R/C ight. They will also be able to advise on any insurance and safety regulations
that may apply.
WARNING
Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modelling knife.
Straight edge ruler.
2mm ball driver.
 Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
 Paper towels.
TOOLS & SUPPLIES NEEDED
PARTS LISTING

SUPER DECATHLON Item code: BH150. Instruction Manual
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B1
C2
B2
G
E
F
K
D
C1
A
REPLACEMENT LARGE PARTS
A: Fuselage.
B: Wing panel (B1, B2).
C: Horizontal stabilizer(C1, C2).
D: Rudder.
E: Aluminium wing dihedral brace.
F: Aluminium tube horizontal stabilizer.
K: Cowling.
G: Decal sheet.
This model is highly pre-fabricated and can be built in
a very short time. However, the work which you have to
carry out is important and must be done carefully. The
model will only be strong and y well if you complete
your tasks competently - so please work slowly and
accurately.
When self-tapping screws have to be screwed into
wood, apply a little white glue to prevent them
shaking loose: just squirt white glue into the hole
and t the screw.
Caution: This model is not a toy!
If you are a beginner to this type of powered model,
please ask an experienced model yer for help and
support. If you attempt to operate the model without
knowing what you are doing you could easily injure
yourself or somebody else. Please keep your safety
and well-being in mind at all times.
Important: Before you start construction
Even if you have built a large number of RC models
please read right through these instructions and check
all the kit components against the parts list. We have
taken great trouble to keep construction as simple as
possible, without making any compromises in the area
of safety.
Note regarding the lm covering
Minor creases or bubbles may develop in the lm
covering due to major uctuations in weather conditions
(temperature, humidity etc.); in rare cases you may
even nd a slight warp in a component. These minor
faults are in the nature of lm-covered built-up wooden
structures, and can easily be corrected using a heat
gun, as commonly used for modelling.
Creases: Blow warm air over the area and rub
down with a soft cloth.
Wing wrap: Hold the panel twisted gently in
the opposite direction to the wrap,and
apply warm air to remove the creases
from the covering.
Caution! do not heat the lm more than is absolutely
necessary. If the air or the iron is too hot, the lm may
melt and holes may be formed.
+ This is not a toy.
+ Be sure that no other yers are using your radio
frequency.
+ Do not smoke near fuel.
+ Store fuel in a cool, dry place, away from children
and pets.
+ Wear safety glasses.
+The glow plug clip must be securely attached to the
glow plug.
+ Do not ip the propeller with your ngers.
+ Keep loose clothing and wires away from the propel-
ler.
+ Do not start the engine if people are near. Do not
stand in line with the side of the propeller.
+ Make engine adjustments from behind the propeller
only. Do not reach around the spinning propeller.
SAFETY PRECAUTION

SUPER DECATHLON Item code: BH150. Instruction Manual
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I. AILERON
See picture below:
REPLACEMENT SMALL PARTS
Drill a hole
1.5mm
 1) Install the rubber grommets and brass
eyelets on to the aileron servos.
 2) Using a modeling knife, remove the covering from
over the pre-cut servo arm exit hole on the aileron servo
tray / hatch. This hole will allow the servo arm to pass
through when installing the aileron pushrods.
1. INSTALLING THE AILERON SERVOS
Servo tray
Remove the covering
Aileron
Bottom side.
1. Aluminium landing gear.
2. Wheel pants.
3. Wheels.
4. Plywood of wing struts.
5. Aluminium tube of wing struts.
6. Fuel Tank.
7. Spinner.
8. Tail gear set.
3x30mm
3x15mm
3x10mm
S1
S2
4x15mm
4a
4b
4
5x50mm
4x20mm4x20mm
1
1a 1b
2
33
5d
5c
5b
5a
5
3x8mm
6
7
3x15mm
8
8a
8b
3x15 mm
3x35mm

SUPER DECATHLON Item code: BH150. Instruction Manual
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3) Using the thread as a guide and using mask-
ing tape, tape the servo lead to the end of the thread:
carefully pull the thread out. When you have pulled the
servo lead out, remove the masking tape and the servo
lead from the thread.
 4) Place the servo into the servo tray. Center
the servo within the tray and drill 1.5mm pilot holes
through the block of wood for each of the four mount-
ing screws provided with the servo.
Drill a hole
1.5mm
2x10mm
Secure
 5) Repeat the procedure to install the aileron
servos in the opposite wing half.
Secure
After both linkages are completed. connect both of
the aileron servo loads using a Y-harness you have
purchased.
3. INSTALLING THE AILERON LINKAGES
 3) Repeat the procedure to install the control
horn on the opposite aileron.
1. A+B Epoxy glue
2. Push in
Aileron
control horn
Installing the aileron linkages as pictures below.
50mm
M2 lock nut
3x10mm
2. INSTALLING THE AILERON CONTROL HORN
 1) Remove the covering from the slot on the bot-
tom of the aileron.
 2) Insert the control horn into the slot and secure
it by A+B Epoxy glue.
Aileron
control horn
Electric wire

SUPER DECATHLON Item code: BH150. Instruction Manual
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4a
4b
Secure
3 x 8mm
5a
5b
111mm
116mm
4b
4a
71.2mm
69.5mm
Secure
3x8mm
II. INSTALLING THE WING STRUT
See pictures below
Repeat the procedure to install the opposite wing
half.
Secure
3x6mm
Bend
Secure
4a
4b
3x10mm
5a
Secure
3x8mm
Secure
5b
5b
3x8mm

SUPER DECATHLON Item code: BH150. Instruction Manual
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Repeat the procedure to install the opposite wing.
See pictures below:
III. INSTALLING THE ENGINE MOUNT
Drill a hole
6.2mm diameter
Front view
5 x 70mm
1. INSTALLING THE STOPPER ASSEMBLY
IV. FUEL TANK
152mm
1) The stopper has been pre-assembled at the
factory.
2) Using a modeling knife, cut one length of silicon
fuel line (the length of silicon fuel line is calculated by
how the weighted clunk should rest about 8mm away
from the rear of the tank and move freely inside the
tank). Connect one end of the line to the weighted
clunk and the other end to the nylon pick up tube in
the stopper.
3) Carefully bend the second nylon tube up at a 45
degree angle (using a cigarette lighter). This tube will
be the vent tube to the mufer.
4) Carefully bend the third nylon tube down at a 45
degree angle (using a cigarette lighter). This tube will
be vent tube to the fueling valve.
When the stopper assembly is installed in the tank, the
top of the vent tube should rest just below the top sur-
face of the tank. It should not touch the top of the tank.
To carburetor
fuel inlet
Atter conrming the direction
(see front view of fuel tank). Insert and tighten the screw.
Be sure to equip
air vent pipe.
Tubing for
re-fuelling
Not included.
Tygon tubing (Gas). And
silicone tubing (Methanol).
5mm
5) Test t the stopper assembly into the tank. It may
be necessary to remove some of the ashing around
the tank opening using a modeling knife. If ashing is
present, make sure none of it falls into the tank.
6) When satised with the alignment of the stopper
assembly tighten the 3mm x 20mm machine screw until
the rubber stopper expands and seals the tank opening.
Do not over tighten the assembly as this could cause
the tank to split.

SUPER DECATHLON Item code: BH150. Instruction Manual
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Fuel tank
Pushrod wire
Pushrod choke
Pushrod choke
Pushrod wire
Open
Install one adjustable metal connector through the third
hole out from the center of one servo arm, enlarge the
hole in the servo arm using a 2mm drill bit to accommo-
date the servo connector. Remove the excess material
from the arm.
After installing the adjustable metal connector apply
a small drop of thin C/A to the bottom nut. This will
prevent the connector from loosening during ight.
2. INSTALLING THE THROTTLE - CABLE
7) Using a modeling knife, cut 3 lengths of fuel line
150mm long. Connect 2 lines to the 2 vent tubes and 1
line to the fuel pickup tube in the stopper.
8) Feed three lines through the fuel tank compart-
ment and through the pre-drilled hole in the rewall. Pull
the lines out from behind the engine, while guiding the
fuel tank into place. Push the fuel tank as far forward as
possible, the front of the tank should just about touch
the back of the rewall.
Blow through one of the lines to ensure the fuel lines
have not become kinked inside the fuel tank compart-
ment. Air should ow through easily.
9) To secure the fuel tank in place, apply a bead of
silicon sealer to the forward area of the tank, where it
exits the fuselage behind the engine mounting box and
to the rear of the tank at the forward bulkhead.
Do not secure the tank into place permanently until after
balancing the airplane. You may need to remove the
tank to mount the battery in the fuel tank compartment.

SUPER DECATHLON Item code: BH150. Instruction Manual
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Connector
Servo arm
Throttle servo
Secure
Cut
C/A glue
Throttle Pushrod
VI. COWLING
Top side Bottom side
Trim and cut
V. INSTALLING THE CANOPY
1) Slide the berglass cowl over the engine and
line up the back edge of the cowl with the marks you
made on the fuselage.
Push in
Position the canopy so the rear frame on the
canopy is aligned with the rear edge of the cockpit
opening. Use canopy glue to secure the canopy
to the canopy hatch. Use low-tack tape to hold the
canopy in position until the glue fully cures. Wrap
the tape completely around the canopy hatch, as
the tape does not stick well to the covering. We
used balsa sticks to hold the lower edges of the
canopy tightly against the canopy hatch.
2) While keeping the back edge of the cowl ush
with the marks, align the front of the cowl with the
crankshaft of the engine. The front of the cowl should
be positioned so the crankshaft is in nearly the middle
of the cowl opening. Hold the cowl rmly in place using
pieces of masking tape.
3) Slide the cowl back over the engine and secure
it in place using four wood screws. See picture below.
4) Install the mufer and mufer extension onto
the engine and make the cutout in the cowl for mufer
clearance. Connect the fuel and pressure lines to the
carburetor, mufer and fuel ller valve.
Bottom side
Drill a hole
2.5mm

SUPER DECATHLON Item code: BH150. Instruction Manual
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Install the spinner backplate, propeller and spinner
cone. The spinner cone is held in place using two 3mm
x 8 mm machine screws.
VII. INSTALLING THE SPINNER
Drill four 2.5mm pilot holes through both the cowl and
the side edges of the rewall. Using a 3mm drill bit,
enlarge the four holes in the cowling.
Secure
3 x 12mm
Top side
VIII. INSTALLING HORIZONTAL
STABILIZER
Front view
Secure
120mm
Aluminium tube horizontal stabilizer. 8mm.
Attach the stabilizer to the fuselage.
Push in
Fuselage
Push in
Fuselage
Push in
Bottom side
Secure
Top side