Thermaltake Toughpower 850 B User manual

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
- Embedded Socket and
Modularized Cable Management -
ATX 12V 2.2 & EPS 12V 2.91
Fan
14cm
www.thermaltake.com [email protected]
2006 Thermaltake Technology Co.,Ltd. All Rights Reserved.
C
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
Table of contents
1. Introduction
2. Components Check
3. Installation
3.1 Warnings and Cautions
3.2 Embedded Socket and Modularized
Cable Management
3.3 Installation Steps
3.4 Power Supply Installation
4. Product Specification
4.1 Output Specification
4.2 Toughpower 850W Power Supply
4.3 Other Specification
4.4 Protection
4.5 Environment
4.6 Hi-Pot (Input / Output isolation)
4.7 CE Requirements
5. Trouble Shooting
6. Cable Retail Package
01
04
05
05
06
07
12
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15
17
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1. Introduction
01
We live up to the promise of Thermaltake logo in
our unending quest for excellence.
Shall you have any suggestion or comments,
please access our web site :
http://www.thermaltake.com
or e-mail to :
[email protected]
we appreciate your kindly feedback and you will
receive the prompt response from our customer
service team.
Thank you for choosing a quality Thermaltake
Toughpower 850W Cable Management PC Power
Supply. The Toughpower 850W featuring our Embedded
Socket and Modularized Cable Management plus 14cm
cooling fan.We trust that you will find it providing you
with many years of service.
Thermaltake Technologies delivers most solid line of
power supplies built to specifically towards high-end
systems for utmost PC system performance. The leader
in thermal solutions defines Tough as being "able to
withstand great strain and stress without tearing or
breaking" same with their newest and latest line of
ToughPower power supplies.
-Independent voltage circuit
Voltage won't fluctuate and influence each rails. The
particular design for +3.3V, +5V, and +12V that offers
unflappable current delivery under heavy load and
makes voltage output more stable.
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
03
02
Toll Free: [phone]
Email: [email protected]
Thermaltake Technology USA
Thermaltake Europe B.V.
Tel:[phone]
Email: [email protected]
Tel:[phone]/3189 ext.16
Email: [email protected]
Thermaltake Beijing Co.Ltd.
Thermaltake Australia and New Zealand Pty Ltd
Tel:[phone]
Email: [email protected]
Thermaltake Japan Inc.
Email: [email protected]
Should you have any questions regarding the
aforementioned steps, please contact Thermaltake directly.
Failure to follow the proper procedures may cause severe
bodily harm or PC component damage.
For Support or General Inquiries, please contact us at:
Please take the time in familiarize yourself with the
power supply, its connectors and the contents of this
manual before proceeding with the installation of the
power unit. You will need a Phillips crosshead
screwdriver, perhaps your PC case manual and most
certainly your motherboard manual.
-Extremely good voltage regulation ( 3%)
-Industrial grade components (capacitor,
transformer, etc)
-High reliability: MTBF > 120,000 hours
-Extend warranty: 3 years
Most power supplies has only one group regulation choke
with three windings. However, the Toughpower takes on
a different approach. The three (+3.3V, +5V, +12V) rails
are all separate rails with individual windings. This
feature allows the rails to have a tighter load regulation
(3% or better) than the other power supplies. This
feature also helps system voltage stay steady.
The key feature of the Toughpower is the usage of the
highest quality components possible. Therefore,
Toughpower allows the users to enjoy performance
without worrying about the reliability.
Toughpower features an extremely long MTBF (Mean
Time Between Failures): 120,000 hours; which goes
above and beyond all ATX specifications.
With our high quality and solid circuit designs, we are
confident to provide three years of warranty instead of
the one-year industrial standard period.
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
05
04
2. Components Check
4 mounting screws
8
One AC Inputpower cord
7
2A 4-pin/8-pin +12V
power connector
3Two sets ofwires with
4-pin peripheral power
connector
4Two sets ofwires with
4-pin floppy drive
connector
5Two sets ofwires with
6-pin PCI-Express power
connector
6Two sets ofwires with
5-pin SATA connectors
3. Installation
3.1.1 Do not pull the AC power cord when the power supply is in
use or else damage to components will result.
3.1.2 Do not store the Power Supply in a high humidity and high
temperature environment.
3.1.3 When using an ATX type power supply under testing
conditions where the power supply unit is not installed in a
PC with its components, please follow the steps below:
1)Please take a paper clip and untwist it.
2)Make sure the power supply unit is in the "OFF" position.
3)Locate the 20 or 24 pin motherboard connector from the
power supply unit.
4)Plug one side of the paper clip into the green wire hole.
5)Plug the other side of the paper clip into any of the black
wire holes.
6)Turn on the PSU to see if the power supply fans turn on.
3.1.4 High voltages exist in the power supply. Do not open the
power supply case unless you are an authorized service
technician or electrician.
3.1.5 All warrantees and guarantees shall be voided should there
be a failure to comply with any of the warnings and cautions
covered in this manual.
3.1 Warnings and Cautions
9
User manual
1
850W power supply unit
(With one 24-pin main
power connector & two
6-pin PCI-Express
connectors)
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
07
06
3.3 Installation Steps
To prevent electrical shocks, please disconnect the power cord
from your existing power supply unit. Toughpower 850W Cable
Management PSU has automatic Voltage Selector Which will
automatically change to 100V-240V PSU .
Installation Steps
3.3.1 Ground yourself to remove any static electricity by briefly
touching your PC cases and then, disconnect the power cord
from your old power supply (if replacing it)
3.3.2 Follow your computer case manual and disassemble the case.
3.3.3 Disconnect all the power connectors from the motherboard
and from the peripheral devices such as case fans, hard
drives, floppy drives. etc.
3.3.4 Remove the existing power supply from your computer case
and replace it with your new Thermaltake Toughpower
850W Cable Management PSU.
3.3.5 Connect the power connectors to the motherboard and
peripheral devices (refer to the rest of this manual to match
the various one-way key-locked connectors to the
motherboard and accessories).
3.3.6 Connect the 6-pin PCI Express connector to PCI Express
graphic card if you need.
Note: Please read the user manual supplied with your graphic card
for detail usage instructions.
3.3.7 Close the computer case.
3.3.8 Make sure your power supply switch is on "OFF" position,
and connect the supplied power cord to your Thermaltake
Toughpower 850W Cable Management PSU.
3.2 Embedded Socketand Modularized
Cable Management
3.2.1 Embedded Socket andModularized Cable Management:
The new embedded socketand modularized cable management
allows user use onlythe cables they needand improve the airflow
in the chassis.
Embedded Socket and ModularizedCable Management Design:
3.2.2 Toughpower850W unit: On thepower supply, youwill find sockets toconnect
with those cables. Userscan choose which wireset they want touse for
devices, graphic card, fans,etc. Inside the package,you will find thefollowing
wire set:
1. One 4-pin/8-pin +12Vconnector
2. Eight 4-pin peripheralpower connectors and two4-pin floppy drive
connectors
3. Eight 5-pin S-ATA connectors
4. Two 6-pinPCI-Express graphic card connectors
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
09
08
StepStepStep 1
3.4 Power Supply Installation
1
12
3
2
After install the powersupply unit into thechassis and then connect
the 20+4-pin main powercable to motherboard 20pinor 24 pin socket.
StepStepStep 2
StepStepStep 3
Connect the 4-pin/8-pin +12V auxiliary powerconnector to the
motherboard. (Users can use either 4pins or 8 pins, depending on
the motherboard. Please check with themotherboard user's manual.)
Note: Please check the belowinformation before install your
Dual PCI-Express graphiccards.
The Toughpower850W Cable Management Power Supply hasfour
PCI-Express connectors.
Two ofthe PCI-Express connectors comes out directlyfrom the power
supply unit, the other two PCI-Expressconnectors are modularized
design.
For the belowSLI and CrossFire dual graphic cardmode, We suggest
you use onePCI-Express connector whichcomes out from the power
supply unit and one modularized PCI-Expressconnector for better
performance and stability.
For the QuadGraphic Card mode, We suggest you use twoPCI-Express
connector which comes out from thepower supply unit and two
modularized PCI-Express connectorfor best performance and stability.
NVIDIA SLI Card ATI CrossFire Card
GeForce 7950 GTX
GeForce 7900 GT
GeForce 7800 GTX512MB
GeForce 7800 GTX256MB
GeForce 6800 Ultra
GeForce 6800 GT
GeForce 6800
Radeon X1950 series
Radeon X1900 series
Radeon X1800 series
Radeon X1650 series
Radeon X1600 series
Radeon X1300 series
*Please check Thermaltake websitefor installation instruction
on future graphiccards.
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
11
10
12
2
If there areS-ATAhard disk drives present, there arealso Serial ATA
connectors available.
3
1
StepStepStep 4
Connect the 4-pin power connectors toperipherals such as DVD
burners, hard disk drives, etc. In addition, users can connect the
4-pin floppy power connectors to thefloppy drive.
2
1
2
1
Second, entry-level SLIor CrossFire dual graphic card modesuch
as NVIDIA 6600 series and ATI X850 series installation:
Connect the two 6-pin modularized PCI-Expressconnector to your
dual graphic cards.
For other entrylevel SLI or CrossFire graphic cards,you can use two 6-
pin modularized PCI-Expressconnectors.
First, high-level SLIor CrossFire dualgraphic card mode installation:
Connect two PCI-Expressconnectors which comes out from power
supply unit and two 6-pin modularizedPCI-Express connectors to your
dual graphic cards.
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
13
12
Peripheral Connector (4pin)
Color Signal Pin
Yellow
Black
Black
Red
+12VDC
4
COM
COM
+5VDC
1
2
3
4
1
4
+12V Connector (8pin)
Color Signal Pin
Black
Black
Black
Yellow
Yellow
COM
COM
COM
1
2
3
4
5
6
Black COM
+12 DCV
Yellow/Black
7
8
+12 DCV
+12 DCV
+12 DCV
Yellow/Black
4. Product Specification
PCI Express Connector (6 pin)
Main Power Connector
12
11
10
9
8
7
6
5
4
3
2
1
24
23
22
21
20
19
18
17
16
15
14
13
Voltage
+3.3 V
+3.3 V
COM
+5 V
COM
+5 V
COM
PWR_ON
+5 Vsb
+12 V3
+12 V3
+3.3 V
Voltage
+3.3 V
-12 V
COM
PS_ON#
COM
COM
COM
N/C
+5 V
+5 V
+5 V
COM
Color
Orange
Orange
Black
Red
Black
Red
Black
Purple
Yellow
Yellow
Orange
Color
Orange
Blue
Black
Green
Black
Black
Black
N/C
Red
Red
Red
Black
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Color Signal Pin
Yellow 12VDC 1
Yellow 12VDC 2
Yellow 12VDC 3
Black COM 4
Black COM 5
Black COM 6
Gray
4.1 Output Specification
1
2
3
4Color Signal Pin
Yellow +12V DC
13
Yellow +12V DC 4
1
Black COM 1
Black COM 2
+12V connector (4 pin)
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
15
14
Features:
4.2 Touhgpower 850W PSU Specification
- Stable 850W continuous output (at 50 C operating environment)
- Four independent & dedicated +12V rails(12V1,12V2,12V3,12V4)
provides superior performance for PC system (combined loading of 62A).
- Four 6pin PCI-E connector for Multi-GPU Graphic Cards.
- Supports Dual Core CPU /SLI / CrossFire and the latest Quad SLI
technology.
- Modularized Cable Management to eliminateclutter and improve airflow
inside the case.
- Independent Voltage Circuit: offers unflappable current delivery under
heavy load.
- Strict voltage regulation ( 3%):
provides steady voltage for
system.
- Active Power Factor
Correction (PF>0.99) and high
efficiency (up to 87%).
- Industrial grade components
(capacitor, transformer, etc)
- High reliability: MTBF>120,000
hours.
- Quiet and reliable 14cm ball-
bearing fan.
- Protections: Over Current,
Over Voltage, and Short-Circuit
protection.
- Safety / EMI Approvals:CE,
CB, TUV, FCC, UL, CUL, and
BSMI certified.
up to 87%
16 ms
100VAC - 240VAC
Active PFC
850 Watts
SPECIFICATION
16cm(L)x15cm(W)x8.5cm(H)
115VAC / 12A max.
230VAC / 6A max.
INPUT
DIMENSIONS
W0131
16 dBA at 1300 RPM
2.4 kg
ATX Logic on-off additional power
rocker switch
Black
14cm Fan
SPEED: 2300 RPM(+10%~-10%)
DIMENSION: 140 X 140 X 25 mm
AIR FLOW: 105 CFM
TEMP. AUTO CONTROL
100-500 ms
+5V 7.0 Vmax
+3.3V 4.5 Vmax
+12V 15.6 Vmax
47 - 63 Hz
P/N
Maximum Power
Color
Switches
PFC
(Power Factor
Correction)
Cooling System
Noise
P. G. Delay
Over Voltage
Protection
Recycle AC
to Reset
Unit Size
Net Weight
Input Voltage
Input
Frequency
Range
Input Current
Hold-up Time
Efficiency
Serial ATA Power Connector (5 pin)
Yellow +12VDC
41
Black COM 2
Red +5VDC 3
Black COM 4
Orange +3.3 VDC 5
Color Signal Pin
Floppy Disk Connector(4 pin)
Color Signal Pin
Red
Black
Black COM
COM
1
2
3
4
+12VDC
4
Yellow
+5VDC
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
17
16
4.3 Other Specification
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
4.3.9
Inrush Current:
o
55A max. when AC input 115Vac at 25 C cold start.
o
110A max. when AC input 230Vac at 25 C cold start.
Power Efficiency:
80% (min.),up to 87%
115VAC - Full load 80%
230VAC - Full load 87%
Power Factor:
PF>0.9
Note:
The continuous total output power is 850W max.
The combined power of +5V and +3.3V is 180W max.
Peak currents may last up to 12 seconds with not more
than one occurrence per minute.
Total combined +12V output load not exceed 62A.
Hold-Up Time:
16msec (minimum) at 80% of full load at 230Vac input.
Power Good Delay:
100-500 msec.
Power Fail Delay:
>1 msec.
Turn-On Delay Time:
2000 msec max.
Rise Time:
20ms max at full load.
4.4 Protection
When OCP,OVP or short protectionis triggered, the mainoutputs will
be latched off.The main outputs canbe reset by cyclingthe DC remote
on/off or AC power. +5Vsb output isauto recovery when fault
condition removed.
4.4.1 Over CurrentProtection
Notov er240V A foreve ryoutp utvoltage.(Not including 12V output)
4.4.2 Over VoltageProtection
+3.3V output 4.5 Vmax
+5.0V output 7.0Vmax
+12.0V output 15.6 Vmax
Technology Features
Total Output Connector
Cable Application
OUTPUT
Load
Reg.
+3%
- 3%
Min.
Load
0.5A
Max.
Load
30A
Voltage
+3.3V +5V +12V1
+5VSB
+12V2+12V3+12V412V
30A 18A 18A 30A 30A 0.8A 3.0A
2.0A 1.0A 1.0A 1.0A 1.0A 0A 0A
+3%
- 3% +3% - 3 % +5%
- 3%
+3%
- 3 % +3%
- 3 % +3% - 3 % +9%
- 5%
Ripple
& Noise
50
mV 50 mV 240 mV 240 mV 240 mV 240 mV 120 mV 50 mV
Reak
Load
3.5A
-------
All cables are sleevedwith black mesh cablesleeving
Optimum air-flow currents withinthe chassis
Quad +12V Rails and EPS Structure
Eight S-ATA
Connectors
Silent 140mm
Fan
Intelligent Cable Management:
Noise Preventive Silicon Pad -Effectively
reduces vibration noise by as muchas 80%
X1 X8
4-pin/8-pin +12V
Power Connector
4-pin Peripheral
Connector X8 and
Floppy Connector X2
X2
X8 X8 X2
5-pin S-ATA
Connector
6-pin PCI
Express Connector
850W power supply unit
(With one 24-pin main power connector &
two 6-pin PCI-Express connector)
Nickel Black
Housing
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
5. Trouble Shooting
Condition 1:
No DC output. The fan or fans are motionlessCheck:
1-1 Is the AC inlet plug firmly plugged into the PSU inlet
socket?
1-2 Is the wall socket, extension power cord, power strip
or surge protector in use, fully functional and wall power
switch turned 'ON'?
1-3 Is the Main Board socket (24pin) plug fully and firmly
inserted?
Condition 2:
The fan or fans began rotating and then stopped. The system
hangs without proceeding any further.
Check:
2-1 Are the peripheral connectors firmly plugged into
accessory devices, such as the main hard drive, CD ROM
, etc?
2-2 If a plug has been inadvertently connected in an off-set or
reversed position, unplug the AC power source, reconnect
the offending connectors and then wait for 30 seconds
before replug in the AC power source and try again.
Note:
If the power supply still cannot or is still unable to power up
after following the above instruction, please send the unit back
to your dealer or retailer for after sales service.
19
18
4.4.3 Short Protection
All output toGND.
4.5 Environment:
oo
4.5.1 Operating Temp. 10 C to +50C
oo
4.5.2 Storage Temp. -20 C to +70C
4.5.3 Operating Humidity20% to 90%, non-condensing
4.5.4 Storage Humidity5% to 95%, non-condensing
4.5.5 Operating Altitude0 to 10,000 feet
4.5.6 Storage Altitude0 to 50,000 feet
4.6 Hi-Pot:(Input/Output isolation)
4.6.1 Primary to Secondary
3535vdc for 3 seconds
4.6.2 Insulation Resistance
Primary toear thground 500Vdc, 50M ohms Min.
4.7 CE Requirements
4.7.1 ConductedEMI
1. Meet FCC: ClassB
2. Meet CISPR 22:Cla ssB
3. Meet BSMI: ClassB
4.7.2 SafetyStandards
1.Me etCUL (UL 60950 )
2.Me etTUV EN60950
3.Me etCB (IEC 950)
4.MeetCE
5.Me etCCC
4.7.3 Harmonic
Meet IEC1000-3-2, Class D
O
4.7.4 MTBFat 25 C(demonstrated)
Over 120Khrs
170 X 140 mm

-Tough Atomic Energy
Build for the Extreme-
ATX 12V 2.2 & EPS 12V 2.91 Version ATX 12V 2.2 2.91 Version& EPS 12V
Toughpower 850W Cable Management Toughpower 850W Cable Management
-T
ough Atomic Energy
Build for the Extreme-
Note
21
20
6. Cable Retail Package(Optional)
4pin - 8pin 20pin - 24pin
Plastic
Black
Adaptor Cable
Plastic
Red
(A)4pin-8pin (B)20pin-24pin
P/N:A2169 PSU Adaptor Cable
Specification
(A)
Model
Weight
Cable
sleeving
color
Dimension
(mm)
Connector
type
Material
Voltage
(B)
Adaptor Cable
193mm 198mm
16 g 58 g
12 V 3.3V,5V,+12v,-12V
170 X 140 mm