Thermon Terminator ZS Reference guide

For In-Line Splice Connecon and End Terminaon Applicaons
Terminator
TM ZS/ZE
In Line Splice/End Terminaon Kit
INSTALLATION PROCEDURES

2
Tools Required
Terminator-LN-Tool
(order separately)
3 mm
8 mm 28 mm
29 mm
33 mm
Item Quanty Descripon
1 1
Expediter Assembly
Grommet Compressor
Grommet
Support Base with O-Ring
2 1 Splice Cap
3 1 Banding Guide
4 1 Banding
TerminatorTM ZS/ZE INSTALLATION PROCEDURES
Kit Contents
Order Separately for End Terminaon
PETK Power and End Terminaon Kits (per cable)
PETK-1 for BSX, RSX, VSX, VSX-HT
PETK-2 for KSX, HTSX,
PETK-3 for FP, HPT
Item Quanty Descripon
1 1 RTV Tube
2 1 Power Connecon Boot
3 1 End Cap
4 1 Tape Strip Teon 6" (PETK-3 only)
5 1 End Terminaon Cauon Label
61GRW-G Grommet (PETK-3 only)
Order Separately for Inline Splice
SCTK Splice Connecon Terminaon Kits (per cable)
SCTK-1 for BSX, RSX, VSX, VSX-HT
SCTK-2 for KSX, HTSX,
SCTK-3 for FP, HPT
Item Quanty Descripon
1 3 Splice Connecon Boots
2 2 Small Crimps
3 1 Large Crimp
4 2 Small Crimp Insulators
5 2 Silicone Caps
63Ground Sleeves
7 1 RTV Tube
Cercaons/Approvals
1725 II 2 GD Ex eb IIC T6...T4, Ex tb IIIC T85°C...T135°C
FM 10ATEX0058X
IP66 -60°C ≤ Ta ≤ +55°C
Ordinary & Hazardous Locaons
FMG 10.0022X Ex eb IIC T6...T4
Ex tb IIIC T85°C...T135°C
Warnings
• Due to the risk of electrical shock, arcing and re caused
by product damage or improper usage, installation or
maintenance, a ground-fault protecon device is required.
• Installaon must comply with Thermon requirements and be
installed in accordance with the regulaons as per the norm
EN IEC 60079-14 for hazardous areas (where applicable), or
any other applicable naonal and local codes.
• Component approvals and performance rangs are based on
the use of Thermon specied parts only.
• De-energize all power sources before opening enclosure.
• Avoid electrostac charge. Clean only with a damp cloth.
• Keep ends of heang cable and kit components dry before
and during installaon.
• Minimum bending radius of heang cable is 32 mm (except
HPT is 57 mm and FP is 19 mm).
• Individuals installing these products are responsible for
complying with all applicable safety and health guidelines.
Proper Personal Protective Equipment (PPE) should be
ulized during installaon. Contact Thermon if you have any
addional quesons.
Tcode Instrucons
Temperature code is based on the rang of the electrical heat
tracing cables for which the connecon kits are intended to
be used.
Dimensions
A
inch (mm)
B
inch (mm)
C
inch (mm)
D
inch (mm)
Terminator
ZS/ZE 3” (75 mm) 3” (75 mm) 3-1/2” (90 mm)
7-3/4”
(200 mm)
D
B
C
A
Terminator has addional hazardous area approvals including:
• GGTN • Kazakhstan
The following installaon procedures are guidelines for the
installation of the In Line Splice/End Termination Kit. For
translaons other than English and local language translaon
provided here, please contact Thermon. The English language
installaon procedure shall govern.
1 2
4
3
2 43 51 6
2 43 5 61 7

3
TerminatorTM ZS/ZE INSTALLATION PROCEDURES
1. Locate bus connecon (HPT and FP only) and
cable as shown. Cut end of cable at angle to
aid in piercing grommet. Leave addional
cable for expansion loop. See page 4 for
mulple cable installaon ps.
2. Insert cable into expediter. If mounted on
boom or side of pipe, punch out weep hole.
Note: For HPT and FP cable, exchange
grommet in Terminator with GRW-G provided
in PETK-3.
3. Slide expediter toward pipe and route cable
through support base entry.
4. Insert banding guide into expediter and snap
into place..
5. Mount expediter to pipe using pipe band. Do
not band over cable.
6. Cut o end of cable. .
7. Terminate cable with appropriate PETK
termination kit. Refer to PETK installation
instrucons.
8. Push excess cable back through expediter.
Tighten cap securely. Tape cable expansion
loop to pipe.
9. Connect bus wires using small crimps and
connect ground wires using large crimp. See
page 9 for wiring details. Trim excess wire if
necessary.

European Headquarters: Boezemweg 25 • PO Box 205 • 2640 AE Pijnacker • The Netherlands • Phone: [phone]
Corporate Headquarters:100 Thermon Dr • PO Box 609 San Marcos, TX 78667-0609 • Phone: [phone] • 1-800-820-4328
For the Thermon oce nearest you visit us at . . . www.thermon.com
© Thermon, Inc. • Printed in U.S.A. • Informaon subject to change.
10. Snap on crimp insulators 11. Slide silicone caps over crimp insulators.
13. Completed splice kit. Make sure latch
mechanism is in the locked posion.
14. To remove cap, lift latch mechanism and
unscrew cap.
12. Tighten cap securely.
In-Line Splice
Wiring Details
Form PN50816U-0718
TerminatorTM ZS/ZE INSTALLATION PROCEDURES