Thermon Terminator DL Reference guide

TerminatorTM DL
Lighted Power Connecon/End
Terminaon Kit for Power Connecon
or End Terminaon Applicaons
INSTALLATION PROCEDURES

2
IP66/Type 4X -60°C ≤ Ta ≤ +55°C
Ordinary & Hazardous Locaons
Class I, Division 2, Groups A, B, C, & D, Zone 2 IIC
Class II, Division 2, Groups F & G, Class III
Listed Heat Tracing Cable System 137M
Kit Contents
Tools Required
Receiving, Storing and Handling
1. Inspect materials for damage incurred during shipping.
2. Report damages to the carrier for selement.
3. Idenfy parts against the packing list to ensure the proper
type and quanty has been received.
Dimensions
Cercaons/Approvals
Item Quanty Descripon
1 1 RTV Tube
21 Power Connecon Boot
3 1 End Cap
4 1 Tape Strip Teon 6" (PETK-3D only)
5 1 End Terminaon Cauon Label
61 GRW-G Grommet (PETK-3D only)
7 1 Ground Sleeve
Order Separately
PETK Power and End Terminaon Kits (per cable)
PETK-1D for BSX, RSX, VSX-HT
PETK-2D for KSX, HTSX
PETK-3D for HPT, FP
Item Quanty Descripon
1 1
Expediter Assembly
Support Cap with O-Ring
Threaded Grommet Compressor
Grommet
Support Base with O-Ring
21 Juncon Box Lid with Lens
3 1 Juncon Box Base with O-Ring
4 1 Nut
5 1 Banding
61 Banding Guide
7 1
Lamp Terminal Blocks with DIN Rail
(Refer to terminal block specicaons for
maximum allowable wire size)
81 Juncon Box Cord
Installaon Precauons
• To minimize the potenal for arcing and re caused by product
damage or improper installaon use ground-fault protecon.
The Naonal Electrical Code (NEC) and Canadian Electrical
Code (CEC) require ground-fault protecon of equipment for
each branch circuit supplying electric heat tracing.
• Installaon must comply with Thermon requirements and
be installed in accordance with the NEC, CEC, or any other
applicable naonal and local codes.
• Component approvals and performance rangs are based on
the use of Thermon specied parts only. User supplied power
connecon ngs must be listed or cered for intended use.
• De-energize all power sources before opening enclosure.
• Keep ends of heang cable and kit components dry before and
during installaon.
• Individuals installing these products are responsible for
complying with all applicable safety and health guidelines.
Proper personal protecve equipment, or PPE, should be
ulized during installaon. Contact Thermon if you have any
addional quesons.
Terminator DL
12
6
4
3
8
5
7
12
6
43
5 7

3
1a. For one or two cables. Locate bus connecon
(HPT and FP only) and cable as shown. Cut end
of cable at angle to aid in piercing grommet.
Leave addional cable for expansion loop.
2a. For one or two cables. Insert cable into
expediter. If mounted on boom of pipe, punch
out weep hole.
1b. Two cables.
3. Slide expediter toward pipe and route cable
through support base entry.
4. Insert banding guide into expediter and snap
into place.
5. Mount expediter to pipe using pipe band. Do
not band over cable.
2b. Two cables.
INSTALLATION PROCEDURES

4
6. Cut o end of cable. 7. Terminate cable with appropriate PETK
termination kit. Refer to PETK installation
instrucons.
9. For power connection applications: Use
dimple molded into side of juncon box base
to locate center of hole, drill for user supplied
power connecon ngs per manufacturer’s
recommendaons.
10. Mount juncon box base on expediter. Make
sure to align slots to properly orient juncon
box base. Tighten nut securely.
11. For power connection applications: Install
power connecon ngs (user supplied) and
pull in power and ground wires.
12. Install quick mount terminal blocks. 13. Complete system wiring. Refer to typical wiring
details. Tightening torque 1.5 Nm–1.8 Nm
(1.1 -lb–1.3 -lb).
8. Push excess cable back through expediter.
Tighten cap securely. Tape cable expansion loop
to pipe.
Terminator DL

Thermon • 100 Thermon Dr • PO Box 609 San Marcos, TX 78667-0609 • Phone: [phone] • 1-800-820-4328
For the Thermon oce nearest you visit us at . . . www.thermon.com
© Thermon, Inc. • Printed in U.S.A. • Informaon subject to change.
13. Install juncon box lid and twist hand ght.
Insert screwdriver into ratchet slots located on
side of juncon box base.
14. Use screwdriver to ratchet on juncon box lid.
Lid will rotate 30 degrees.
15. Lid latch mechanism fully engaged. To remove
lid, repeat steps 13 and 14 but in the opposite
direcon.
Power Connecon (1 to 2 Cables). When using
10 mm2 (#8 AWG) power supply wiring, addional
terminal blocks will be required.
End Terminaon (1 Cable Only)
Typical Wiring Details
INSTALLATION PROCEDURES
Form No. PN50841-0519