Time Electronics 8030 User manual

User Manual
8030 and 8030B
Automatic Pressure Controller/Calibrator
Version 1.1
January 2021
Time Electronics Ltd
Unit 5, TON Business Park, 2-8 Morley Road,
Tonbridge, Kent, TN9 1RA, United Kingdom.
T: [phone] | F: [phone]
[e-mail] | www.timeelectronics.com

© 2021 Time Electronics Ltd.
All rights reserved.
Nothing from this manual may be multiplied, or made public in any form or manner, either
electronically or hard copy, without prior written consent from Time Electronics Ltd.
This also applies to any schematics, drawings and diagrams contained herein.
This manual provides operating and safety instructions for the Time Electronics product.
To ensure correct operation and safety, please follow the instructions in this manual.
Time Electronics reserves the right to change the contents, specifications and other
information contained in this manual without notice.

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Contents
1Introduction....................................................................................................................................4
1.1 Models ...................................................................................................................................................5
1.2 Technical Specifications ........................................................................................................................6
1.3 8030 Front Panel ................................................................................................................................... 7
1.4 8030 Rear Panel.................................................................................................................................... 7
1.5 8030B Front Panel (CalBench module) ................................................................................................. 8
1.6 8030B Rear Panel (CalBench module)..................................................................................................8
2Installation Notes...........................................................................................................................9
2.1 8030 Pressure Connections ................................................................................................................ 10
2.1.1 Test Port ..........................................................................................................................................................10
2.1.2 Supply Port ......................................................................................................................................................10
2.1.3 Vacuum Port....................................................................................................................................................10
2.1.4 Vent Port..........................................................................................................................................................10
2.1.5 Ref Ports..........................................................................................................................................................10
2.2 8030B Pressure Connections..............................................................................................................10
2.3 Electrical Connections .........................................................................................................................11
2.3.1 Mains Socket ...................................................................................................................................................11
2.3.2 RS-232 Interface..............................................................................................................................................11
2.4 Procedure for Installation..................................................................................................................... 11
2.5 Switching the instrument on and off..................................................................................................... 11
3Operation......................................................................................................................................12
3.1 Main control menu ...............................................................................................................................12
3.1.1 Output Pressure Display Box (Control/Measure).............................................................................................13
3.1.2 Pressure Units Selection .................................................................................................................................13
3.1.3 Touch keyboard ...............................................................................................................................................14
3.1.4 Set pressure Box (Set-point) ...........................................................................................................................15
3.1.5 Steps Box and Buttons ....................................................................................................................................16
3.1.6 Operation Mode Buttons..................................................................................................................................17
3.1.7 Zero Button......................................................................................................................................................17
3.1.8 Range Selection Buttons .................................................................................................................................18
3.1.9 Pressure Type Selection..................................................................................................................................18
3.1.10 Barometric Reference and Absolute Mode (optional) .................................................................................19
3.1.11 Setup menu button......................................................................................................................................20
3.2 Setup Menu .........................................................................................................................................20
3.3 Display Menu.......................................................................................................................................21
3.3.1 Display language .............................................................................................................................................21
3.3.2 Screen Brightness ...........................................................................................................................................21
3.4 Units Menu ..........................................................................................................................................22
3.5 Information Menu.................................................................................................................................23
3.6 Control Menu .......................................................................................................................................24
3.6.1 Control Modes .................................................................................................................................................24
3.6.2 Stable Hold Feature.........................................................................................................................................26
3.6.3 Control Limit.....................................................................................................................................................27
3.7 Service Menu....................................................................................................................................... 28
3.7.1 Units Resolution and Network settings............................................................................................................28
4Using the 7115 Contamination Trap...........................................................................................31
4.1 Specifications ...................................................................................................................................... 31
4.2 Setting up the 7115 .............................................................................................................................32
4.2.1 Example Connections......................................................................................................................................33
4.2.2 Photos of Example Set Ups.............................................................................................................................34
5Warranty and Servicing............................................................................................................... 35

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1Introduction
The 8030 and 8030B are a range of advanced pressure controller/calibrator modules and
benchtop instruments designed for calibration of pressure devices such as transmitters,
sensors and gauges. It is suitable for a wide workload as it can be configured for ranges
from -1 to 200 bar pneumatic and up to 700 bar hydraulic. Pneumatic models can be fitted
with up to three high accuracy reference sensors integrated into a single control channel.
Hydraulic units are single sensor with a pressure supply cabinet containing a hydraulic
booster included. All units can feature a barometric reference option allowing absolute
pressure emulation.
Applications
The 8030 and 8030B are suitable for use as high performance pressure standards in
process plants, instrument workshops, and calibration labs. Routine testing of pressure
instrumentation is made quick and simple, whether using the touch screen display or via
EasyCal calibration software.
Functionality
The colour touch-screen interface with user-friendly menus is designed for simple operation,
enabling users to quickly learn and master the operation of the module. Manually specifying
pressure set points is made simple with clearly defined controls on the display.
On the CalBench, automatic control of the 8030B can be undertaken via EasyCal software.
This enables users to fully automate the calibration process, providing control and readback
during testing applications, with data captured and certificates generated immediately.
EasyCal Software
Using the 8030 and 8030B with EasyCal Software enables automatic calibration to increase
speed and efficiency of work. EasyCal controlled calibration significantly decreases testing
times, meaning less instrument downtime and faster turnaround. In addition EasyCal has
features to manage and administrate both inventory and quality control, so it gives users the
platform for their entire calibration program.

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1.1 Models
Model Available pressure ranges
(Number of internal sensors) Configuration Pressure Media
8030 1 to 3 + Barometric Reference Benchtop Pneumatic (inert gas)
8030B 1 to 3 + Barometric Reference CalBench Pneumatic (inert gas)
8030-H 1 + Barometric Reference Benchtop Hydraulic (Water or Oil)
8030B-H 1 + Barometric Reference CalBench Hydraulic (Water or Oil)
8030: Benchtop Version
8030B: Module Version

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1.2 Technical Specifications
Pressure Ranges...........................-1 to +220 bar (3200psi). Span depends on range/s ordered
Internal Sensors.............................3 in total plus 1 barometric reference
Pressure Types..............................Gauge, compound, absolute and differential
Accuracy (per sensor)....................0.01% FS
.......................................................0.03% FS for low range & differential sensors (30 mbar to 300 mbar)
Precision.........................................< 0.005% FS
Barometric Reference Option.........Enables user to switch from gauge to absolute pressure.
.......................................................Measuring range: 800 to 1,200 mbar absolute. Accuracy: 0.01% RDG.
Pressure Units................................23 selectable and 2 programmable
Control Stability..............................< 0.005% FS of the active sensor
Control Time...................................< 10 s
Pressure Ports................................Quick release (20bar and under), Minimess (above 20bar)
Pressure Media..............................Clean, dry, non-corrosive, non-combustible and non-oxidising gases
Overpressure Protection ...............150% of the largest pressure range
Screen............................................7” TFT colour touch-screen (4 wire resistive)
Resolution......................................up to 6 digits (user selectable)
Response Time..............................approx. 10 ms
Warm-up Time...............................approx. 10 minutes
Communication Interface...............RS-232 (connected inside the CalBench to control centre if ordered)
Power Supply.................................100 to 230V AC, 50/60 Hz (as per CalBench if module version)
Supply port Pressure.....................Maximum 105 to 110% FS
Test port Pressure..........................Maximum 105% FS
Operating Temperature..................10 to 40 °C (50 to 104 °F)
Storage Temperature.....................0 to 70 °C (32 to 158 °F)
Air Humidity....................................0 to 95 % (relative humidity without moisture condensation)
Compensated Temp Range...........15 to +35 °C (+59 to +95 °F)
Dimensions/Weight........................8030 Benchtop Versions: W 235 x H 132 x D 375 mm
.......................................................Weight: approx. 12kg depending on sensors ordered
.......................................................8030B Module Versions: Width 315 mm (295 mm special available)
Options...........................................Internal Barometric Reference, Manifolds, Calibration Certificates.
Supplied Accessories.....................7115 Contamination Trap, Test Hoses and Fittings

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1.3 8030 Front Panel
The front panel features a 7” TFT touchscreen, to display controls and instrument information.
1.4 8030 Rear Panel
Note: Pressure fittings supplied not shown below.
Test
Port
Vacuum
Port
Vent
Port
Supply
Port
Mains supply and
power switch
Ref
Ports
RS-232 port USB Ethernet

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1.5 8030B Front Panel (CalBench module)
The front panel features a 7” TFT touchscreen, to display controls and instrument
information. Additionally, the test port is accessed on the front of the console.
1.6 8030B Rear Panel (CalBench module)
The B model is fitted within a CalBench and so the pressure connections are mode with
CalBench standard fittings. Please refer to the CalBench user manual for description on the
connection fitting types.
Test
Port

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2Installation Notes
The 8030 and 8030B range of pressure controllers need to be supplied with a pressure
source equal to the maximum range of the controller. Please observe all warnings and
safety instructions when dealing with high pressure supplies and outputs. Please ensure
that all users of the instrumentation have fully read and understood operating instructions
and safety procedures for handling high pressure systems.
Observe all warnings before operating the 8030 and 8030B:
The pressure controller shall only be used with clean dry air or nitrogen.
Never use hazardous media as pressure medium.
Before operating it is necessary to ensure that the device is suitable concerning
pressure range, version and specific measuring conditions.
Before pressurisation of the instrument, check all components and connections
are in good condition, fully functional and that all screw fittings are firmly. All
connections should be suitable for the applied maximum pressure.
In the case of an error in connections or use, a high pressure or vacuum may be
on the output connections and is always present on the input connections.
Ensure supplies are vented before working on pressure connections.
During operation, pressure is vented at the rear side of the instrument. Make
sure that personnel do not have access to the rear panel during operation.
When working on and with the device wear safety glasses.
Connections and UUTs damaged from overpressure can cause high velocity
shrapnel.
Additionally, note that when a device (such as an analogue pressure gauge) is to be tested
or calibrated, it is referred to as the UUT (Unit Under Test) in this manual. The UUT should
be connected to the pressure controller using suitable fittings and hose ensuring they are
rated for at least the maximum pressure available from the pressure controller.
Time Electronics Ltd do not assume liability for damages that arise from incorrect use of the
instrument device or from disregard of the information contained in this manual.

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2.1 8030 Pressure Connections
The 8030 has a number of pressure ports for the supply, venting, reference, and output
pressure. All pressure connections except for the Ref. port, have ⅛"G female connections
on the rear panel.
2.1.1 Test Port
The port labelled “TEST” is the output pressure from the controller, which is precisely
regulated. This is the connection to the UUT.
2.1.2 Supply Port
The port labelled “SUPPLY” is the positive pressure supply source, such as a regulated
pump or gas cylinder. The pressure applied should be regulated to be 5 to 10% higher than
the full-scale value of the controller in order to ensure good pressure control.
2.1.3 Vacuum Port
The port labelled “VAC” is the negative pressure supply source, such as a vacuum pump.
This connection is optional and allows control of pressures less then atmospheric pressure.
If this is not needed then the port should be left to atmospheric pressure (left open).
2.1.4 Vent Port
The port labelled “VENT” is a port when the system needs to let all pressure release quickly.
The port should be left open to atmospheric pressure without restriction. A snubber or
sound dampener should be fitted to reduce loud sound pressure from escaping gas.
2.1.5 Ref Ports
The port labelled “REF” is the connection to pressure used by the optional barometric
sensor. This connection must be left open to atmosphere and external pressure must not be
applied to this port.
2.2 8030B Pressure Connections
The 8030B has connections made available on the rear of the CalBench console it is
installed in to allow pressure connections. These are a series of quick release or minimess
couplings, depending on the pressure range. The connection of these is detailed in the
CalBench user manual.

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2.3 Electrical Connections
2.3.1 Mains Socket
Before connecting the mains input socket, make sure that the mains voltage corresponds to
the specification of the instrument. Switch off the instrument before connecting mains power.
The provided 3-pin mains cable is equipped with a protective conductor (earth) which must
be used. Ensure the mains earth conductor is properly connected and use a mains cable
which corresponds to the country-specific regulations.
2.3.2 RS-232 Interface
The RS-232 interface is designed as a 9-pin SUB-D socket and is to be connected to a PC
using a 9-pin 1:1 (data extension) cable; DB9 Male/DB9 Female.
2.4 Procedure for Installation
A proper connection of the required components will be accomplished by following the
directions below:
1. Make sure that the power switch on the rear panel side is turned off.
2. Connect the supplied mains cable to the power supply.
3. Check the pressure hoses of your pressure supply for damages as well as infiltrating
dirt and moisture.
4. Connect a pressure source to the “SUPPLY” port on the rear side of the device. The
static pressure of the source should be 5 to 10% above the range of the instrument.
5. Connect a snubber to the "VENT" port, leaving this this connection left open to
atmosphere.
6. Connect a calibration object or a device for pressure testing to the "Test" port.
7. If required to control below or close to atmospheric pressure, connect a vacuum
pump to the "Vac" port.
2.5 Switching the instrument on and off
After completing all preparations, and procedure for installation turn on the device by
pressing the power switch on the rear panel of the instrument. Wait a few seconds for the
display menu to appear on the screen. The instrument is now ready for operation.
Before switching off the instrument, it is recommend to release any output pressure, by
venting it. To do so, press the "Vent" button on the main control screen via the touchscreen.
When the instrument is vented successfully, turn it off by pressing the power switch on the
rear panel.

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3Operation
All control of the instrument is via the touchscreen. On power up, the 8030 displays the
control menu. This is the main menu the user will utilise to control the output pressure.
It is possible to press the Set Up button to change parameters of the pressure controller and
various settings and then go back to the main control menu.
3.1 Main control menu
Zero
Range
AUTO 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pressure Steps
1.0000 0.5000
Vent
Set Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Measure

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3.1.1 Output Pressure Display Box (Control/Measure)
This value shows the actual pressure at the output Test port, in the selected pressure unit and cannot
be modified manually. As soon as the pressure value is equal within the specified stability to the set
point (see section Controller Setup) this value is highlighted green.
3.1.2 Pressure Units Selection
This button shows the currently selected units and applies to all values show on the Control screen.
To change the pressure units, touch this button for access to the Units Screen.
Select the unit you want to use and press the Back Button.
Note that when you are not in the Main Control Screen, the Control Button will be faded, meaning Inactive.
This is a safety feature so users can only control pressure when the set pressure is clearly visible.
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
1.0000
Set Pressure Steps
1.0000 0.5000
Vent
Set Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Measure
Zero
Range
AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1234 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
0.0000
Control/Measure
bar
bar

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3.1.3 Touch keyboard
The Touch keyboard is in the disabled state by default.
Disabled State
When the Set pressure or Step box is pressed for value entry the keyboard is enabled:
Active State
Enter the desired value by touching the numeric buttons. Previous entries can be deleted with "CLR"
or the cursor key. Confirm the value by touching the "OK" button. If a new entry is not required, touch
"ESC" and the value will be ignored and revert back to the previous value.
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
Set Pressure Steps
1.0000 0.5000
1 2 3 4 5 . CLR
6 7 8 90 – ESC OK
1.01412
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
Set Pressure Steps
1.0000 0.5000
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK

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3.1.4 Set pressure Box (Set-point)
This value shows the set pressure that the controller will control to when in Control mode.
The set pressure can be changed by pressing Set Pressure Box.
The box will highlight to indicate you have selected it, and the keyboard will change to an enabled
state allowing you to enter a value.
Keyboard Active for Value Entry
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Zero
Range AUTO 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pressure Steps
1.0000 0.5000
Vent
Set Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Measure
Set Pressure
1.0000
Set Pressure
1.0000

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3.1.5 Steps Box and Buttons
The Steps Box shows the step size, in the current pressure unit. This value is used to increase or
decrease the set pressure by the step amount when the up or down step button is touched. The step
value can be changed by selecting the Steps Box, then entering a value in the keyboard.
Keyboard Active for Value Entry
By pressing the up or down button the set pressure will be increased or decreased by the step value.
By touching on the up or down button the set pressure will be increased or decreased by the step
value. This feature is very useful to control up or down between specific test points, for example
cardinal points on an analogue gauge.
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
Set Pressure Steps
1.0000 0.5000
1 2 3 45 . CLR
6 7 8 9 0 – ESC OK
1.01412
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pressure Steps
1.0000 0.5000
Vent
Set Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Measure
Steps
0.5000
Steps
0.5000

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3.1.6 Operation Mode Buttons
The pressure controller can be in 1 of 3 operation modes: Vent, Control or Measure.
The operation mode buttons show what mode the operation the controller is currently performing:
•Vent: The controller vents the output test port to atmospheric pressure via the rear vent port.
•Control: The controller will continually regulate the output pressure port to reach and maintain
the set pressure.
•Measure: The controller will stop regulating the output.
To change the operation mode of the controller touch the required button.
3.1.7 Zero Button
By touching the Zero button, the current output pressure will be saved as the zero pressure.
The Zero button is only available when the control operation is in ‘Vent’ mode and output is vented to
atmospheric pressure.
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Vent
Measure
Control
Zero

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3.1.8 Range Selection Buttons
The Range buttons show the number of sensors fitted internally to the instrument with their maximum
pressure range capability in Bar. If there is more than one sensor fitted, there is a button for each
sensor, as well as an ‘AUTO’ button. The current range may be manually selected by touching a
range button. If the instrument is able to change to the range it will be shown by the button being
highlighted. Note: it may not be able to change to a fixed range if the current output pressure is
higher than the selected range.
By touching AUTO the instrument will automatically use the sensor with the most precision for the
current output pressure.
Example of a 2 sensor 8030:
Example of a single sensor 8030:
3.1.9 Pressure Type Selection
The pressure type selection button is only active if the controller is fitted with the barometric
reference option (BARO).
Without this option the Button looks like this.
It displays the default pressure type of the instrument,
typically “Gauge”. The button is inactive.
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Range
0...20 bar
Zero
Range AUT O 0...20 bar -1...2 bar
bar
Gauge
0.0000
Set Pressure Steps
1.0000 0.5000
Vent
Set Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
Control/Measure
Range AUT O 0..100 bar 0..20 bar -1..2 bar
Range AUT O 0...20 bar -1...2 bar
Gauge

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3.1.10 Barometric Reference and Absolute Mode (optional)
If the optional barometric sensor is fitted, a box labelled ‘Baro’ shows the current atmospheric
pressure.
By having the barometric reference fitted, it allows the pressure controller to display and control
pressure in either Gauge mode or Absolute mode. To switch between gauge and absolute mode,
press the button labelled ‘Gauge’ or ‘ABS’.
Controller is now in Absolute Mode
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
ABS
1.0141
Set Pressure Steps
2.0000 0.5000
Vent
Set Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Measure
Baro
Gauge
0
0.5000
1.01412
Baro
Gauge
0
0.5000
1.01412

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3.1.11 Setup menu button
Pressing the setup button changes the display to show the Setup menu.
3.2 Setup Menu
The setup menu is a number of buttons to allow adjustment of features with the pressure controller.
Press the ‘Back’ to return to Main control menu.
Zero
Range AUT O 0..100 bar 0..20 bar -1..2 bar Baro
bar
Gauge
0.0000
Set Pres sure S teps
1.0000 0.5000
Vent
Se t Up
Measure
Control
1 2 3 4 5 . CLR
6 7 8 9 0 – ESC OK
1.01412
Control/Meas ure
Set Up