Baker Hughes Masoneilan SVi 1000 User manual

Masoneilan™
SVi™1000
Positioner
Quick Start Guide (Rev. M)
Baker Hughes Data Classication: Public

2 | © 2021 Baker Hughes Company. All rights reserved.
About this Guide
This Quick Start Guide applies to the SVi1000 instrument and supported software:
• with rmware version 2.2.1 (for use with HART® 5) or 3.1.1 (for use with HART®7).
• with ValVue™ 3 version 3.20.0 or greater
• with a HART® Communicator with DD published for SVi1000
All information contained herein is believed to be accurate at the time of publication and is subject to
change without notice.
The information contained in this manual, in whole or part, shall not be transcribed or copied without
Baker Hughes’ written permission.
In no case does this manual guarantee the merchantability of the positioner or the software or its
adaptability to a specic client needs.
Please report any errors or questions about the information in this manual to your local supplier or
visit valves.bakerhughes.com. .
DISCLAIMER
THESE INSTRUCTIONS PROVIDE THE CUSTOMER/OPERATOR WITH IMPORTANT PROJECT-
SPECIFIC REFERENCE INFORMATION IN ADDITION TO THE CUSTOMER/
OPERATOR’S NORMAL OPERATION AND MAINTENANCE PROCEDURES. SINCE OPERATION
AND MAINTENANCE PHILOSOPHIES VARY, BAKER HUGHES COMPANY (AND ITS
SUBSIDIARIES AND AFFILIATES) DOES NOT ATTEMPT TO DICTATE SPECIFIC PROCEDURES,
BUT TO PROVIDE BASIC LIMITATIONS AND REQUIREMENTS CREATED BY THE TYPE OF
EQUIPMENT PROVIDED.
THESE INSTRUCTIONS ASSUME THAT OPERATORS ALREADY HAVE A GENERAL
UNDERSTANDING OF THE REQUIREMENTS FOR SAFE OPERATION OF MECHANICAL AND
ELECTRICAL EQUIPMENT IN POTENTIALLY HAZARDOUS ENVIRONMENTS. THEREFORE,
THESE INSTRUCTIONS SHOULD BE INTERPRETED AND APPLIED IN CONJUNCTION WITH
THE SAFETY RULES AND REGULATIONS APPLICABLE AT THE SITE AND THE PARTICULAR
REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE.
THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN
EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN
CONNECTION WITH INSTALLATION, OPERATION OR MAINTENANCE. SHOULD FURTHER
INFORMATION BE DESIRED OR SHOULD PARTICULAR PROBLEMS ARISE WHICH ARE NOT
COVERED SUFFICIENTLY FOR THE CUSTOMER/OPERATOR’S PURPOSES THE MATTER
SHOULD BE REFERRED TO BAKER HUGHES.
THE RIGHTS, OBLIGATIONS AND LIABILITIES OF BAKER HUGHES AND THE CUSTOMER/
OPERATOR ARE STRICTLY LIMITED TO THOSE EXPRESSLY PROVIDED IN THE CONTRACT
RELATING TO THE SUPPLY OF THE EQUIPMENT. NO ADDITIONAL REPRESENTATIONS OR
WARRANTIES BY BAKER HUGHES REGARDING THE EQUIPMENT OR ITS USE ARE GIVEN
OR IMPLIED BY THE ISSUE OF THESE INSTRUCTIONS.
THESE INSTRUCTIONS ARE FURNISHED TO THE CUSTOMER/OPERATOR SOLELY TO ASSIST
IN THE INSTALLATION, TESTING, OPERATION, AND/OR MAINTENANCE OF THE EQUIPMENT
DESCRIBED. THIS DOCUMENT SHALL NOT BE REPRODUCED IN WHOLE OR IN PART
WITHOUT THE WRITTEN APPROVAL OF BAKER HUGHES.
Copyright
All information contained herein is believed to be accurate at the time of publication and is subject to
change without notice.
Copyright 2021 by Baker Hughes Company. All rights reserved. PN 0720008664-779-0000 REV M.

© 2021 Baker Hughes Company. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide | 3
Table of Contents
About this Guide...................................................................................... 2
Safety Information................................................................................... 8
Safety Symbols.............................................................................................. 8
SVi1000 Product Safety........................................................................... 9
General installation, maintenance or replacement ........................................................ 9
Intrinsically Safe Installation..........................................................................................9
Masoneilan Help Contacts.................................................................... 10
Installation and Set Up...........................................................................11
Introduction .................................................................................................. 11
Solid State Switchs SW #1 & SW #2 .......................................................... 12
Output Signal ............................................................................................... 12
Input Signal.................................................................................................. 12
Ground......................................................................................................... 12
Modes ..................................................................................................... 14
LED Light Functions ............................................................................. 16
Major Components................................................................................ 18
Pneumatic Relay.......................................................................................... 18
I/P ................................................................................................................ 18
Terminal Board............................................................................................. 18
Electronics Module ...................................................................................... 18
Mounting and Wiring............................................................................. 20
Introduction .................................................................................................. 20
Step 1: Mounting the SVi1000 ..................................................................... 21
Necessary Precautions ...............................................................................................21
Mounting the SVi1000 on Rotary Valves ..................................................... 22
Internal valve pressure................................................................................................24
Vacuum service ...........................................................................................................24
Mounting the SVi1000 on Reciprocating Valves.......................................... 26
Step 1: Integrated Magnet Assembly.......................................................... 29
Step 2: Connecting the Tubing and Air Supply ............................................ 30
Step 3: Wiring the SVi1000.......................................................................... 31
Wiring Guidelines .................................................................................. 32
Wiring an SVi1000 Unit ......................................................................... 33
Troubleshooting Connections ...................................................................... 35
Position Retransmit Units............................................................................................35

4 | © 2021 Baker Hughes Company. All rights reserved.
Check Out and Conguration............................................................... 36
Overview...................................................................................................... 36
Notes on Aggressiveness............................................................................................37
Step 1: Inspect the Actuator, Linkages, or Rotary Adapter .......................... 38
Step 2: Verify Mounting and Linkage Adjustment ........................................ 38
Step 3: Checking the Magnet ...................................................................... 38
Perform a Visual Inspection ........................................................................................38
Rotary Valves ..............................................................................................................38
Reciprocating Valves................................................................................................... 38
Use ValVue to Check Magnet Position........................................................................ 39
Step 4: Checking the Air Supply .................................................................. 39
Step 5: Verify Wiring Connections ............................................................... 40
Step 6: Conguration ................................................................................... 40
Auto Find Stops...........................................................................................................40
Open Stops Adjustments.............................................................................................41
Tuning ......................................................................................................................... 41
Preset Tune.................................................................................................................42
Auto Tune....................................................................................................................44
ValVue Software and the SVi1000 ........................................................ 46
ValVue Overview.......................................................................................... 46
ValVue and SVi1000 DTM Trial Version...................................................................... 46
ValVue and SVi1000 DTM Software Installation ......................................................... 46
Masoneilan Software...................................................................................................47
Download and Install ValVue 3.................................................................................... 47
Download and Install the SVi1000 DTM......................................................................49
HART®Handheld Communicator ......................................................... 51
Appendix A. SVi1000 Theory................................................................ 52
Introduction .................................................................................................. 52
SVi1000 Setups...........................................................................................................52
Grounding Practices .................................................................................... 53
Compliance Voltage in Single Drop Current Mode......................................................53
Appendix B. Optional Switch Load Limits .......................................... 54
General Conguration Notes ....................................................................... 54
Inductive Load, Solenoid, Incandescent Lamp Conguration .....................................55
Distributed Control Systems Congurations ................................................ 56
Wiring Option #1 .........................................................................................................56
Wiring Option #2 .........................................................................................................56
Conguration Considerations......................................................................................56
Optional Retransmit Output ................................................................. 57
Introduction .................................................................................................. 57
Appendix C. Determining an SVI Positioner Compliance Voltage
in a Control System............................................................................... 58
Compliance Test Set-Up..............................................................................................58

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Appendix D. Specications, Spare Parts & References .................. 60
Physical and Operational Specications....................................................60
Spare Parts........................................................................................... 64
Spare part kits available include: .............................................................................64
Hazardous Location Installation ........................................................ 65

6 | © 2021 Baker Hughes Company. All rights reserved.
Document Changes
Version/Date Changes
B/01-2012 Updated ES-761 to Rev. B.
C/04-2012 Updated ES-761 to Rev. D.
D/05-2013 Updated Rotary Kit Components.all.
E/09-2013 Updated load limits switch drawing and added a reference to that section in installation.
Added polarity caution to the Load Limits section. Inserted ES-761 Rev. E.
F/03-2016
Updated load limits section.
Updated wiring and general descriptions to include retransmit wiring and features.
Inserted ES-761 Rev. F.
Updated all references to ValVue to reect on ValVue version 3, along with licensing
changes.
G/03-2017
Add section on Determining Compliance Voltage. Updated Load Limits section for
Flyback diode. Updated software download sections.
Updated ES-761 to rev. G.
H/12-2017 Updated Load Limits section.
J/01-2018 Updated Load Limits section. Skipped K.
L/06-2019 Updated software installation section. Added support contact information. Updated
graphics in DO switches section. Update ES-761 to Rev H.
M/08-2021 ES-761 Safe Use Instructions removed.
Rebranded to Baker Hughes.

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8 | © 2021 Baker Hughes Company. All rights reserved.
Safety Information
This section provides safety information and denes the documentation symbols.
Safety Symbols
Indicates a potentially hazardous situation,
which if not avoided could result in serious
injury or death.
WARNING
NOTE
Indicates important facts and conditions.
CAUTION Indicates a potentially hazardous situation,
which if not avoided could result in
instrument or property damage, or data loss.
SVi1000 instructions contain warnings, cautions and notes, where necessary, to alert you to
safety related or other important information. Read the instructions carefully before installing
and maintaining your instrument. Total compliance with all WARNING, and CAUTION notices is
required for safe operation.

© 2021 Baker Hughes Company. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide | 9
SVi1000 Product Safety
For SVi1000 positioners intended for use with industrial compressed air:
Ensure that an adequate pressure relief provision is installed when the application of system
supply pressure could cause peripheral equipment to malfunction. Installation must be in
accordance with local and national compressed air and instrumentation codes.
General installation, maintenance or replacement
• Products must be installed in compliance with all local and national codes and standards
by qualied personnel using safe site work practices. Personal Protective Equipment
(PPE) must be used per safe site work practices.
• Ensure proper use of fall protection when working at heights, per safe site work
practices. Use appropriate safety equipment and practices to prevent the dropping of
tools or equipment during installation.
• Under normal operation, compressed supply gas is vented from the SVI II AP to the
surrounding area, and may require additional precautions or specialized installations.
Intrinsically Safe Installation
Products certied as explosion proof or ame proof equipment or for use in intrinsically
safe installations MUST BE:
• Installed, put into service, used and maintained in compliance with national and local
regulations and in accordance with the recommendations contained in the relevant
standards concerning those environments.
• Used only in situations that comply with the certication conditions shown in this
document and after verication of their compatibility with the zone of intended use and
the permitted maximum ambient temperature.
• Installed, put into service and maintained by qualied and competent professionals who
have undergone suitable training for instrumentation used in such areas.

10 | © 2021 Baker Hughes Company. All rights reserved.
WARNING Before using these products with uids/compressed gases other than
air or for non-industrial applications,consult the factory. This product
is not intended for use in life support systems.
WARNING Under certain operating conditions, the use of damaged instruments
could cause a degradation of the performance of the system which
may lead to personal injury or death.
WARNING Installation in poorly ventilated conned areas, with any potential
of gases other than oxygen being present, can lead to a risk of
personnel asphyxiation.
Use only genuine replacement parts which are provided by the manufacturer, to guarantee
that the products comply with the essential safety requirements of the European Directives.
Changes to specications, structure, and components used may not lead to the revision
of this manual unless such changes a󰀨ect the function and performance of the product.
Masoneilan Help Contacts
• Email: [email protected]
• Phone: 888-SVI-LINE (888-784-5463)

© 2021 Baker Hughes Company. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide | 11
Installation and Set Up
Introduction
The SVi1000 Quick Start Guide is intended to help an experienced eld technician e󰀩ciently
install and setup an SVi1000. If you experience problems that are not documented in this
guide, refer to the SVi1000 Instruction Manual, call your local representative, go to valves.
bakerhughes.com, or contact our helpdesk at ([phone]. Sales o󰀩ces are listed on the
last page of this document.
This section gives an introduction to the positioner and its components.
Figure 1 shows the standard interface board.
Figure 1 - SVi1000 Operator Controls - Standard
8
7
4
5
6
1
2
3
1Auto Find Stops Button and LED 1 5Cancel / Status Button and LED 4
2Upper Stop Button and LED 2 6Ground
3Auto Tune Button and LED 3 7Conguration Selection Switch
44-20 mA Input Signal 8Open Stop Adjustment Screw

12 | © 2021 Baker Hughes Company. All rights reserved.
Figure 2 - Optional Digital Switches and Gauges
Figure 3 - Optional Position Retransmit
Figure 2 shows the optional switch interface board and optional gauges.
Gauges
(Optional)
Solid State
Switch SW #2
(Optional)
Solid State
Switch SW #1
(Optional)
Figure 3 shows the optional position retransmit interface board and optional gauges.
4-20 mA
Input Signal
Gauges
(Optional)
4-20 mA
Output Signal
(Optional)
Ground

© 2021 Baker Hughes Company. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide | 13
The local user interface is where you congure the unit and perform system
operations. These operations consists of:
Conguration Selection Switch
This switch provides control to the following functions:
o Actuator Air Action
o Select autotuned or preset tuning parameters
Auto Find Stops
This function automatically sets the lower and upper stops. See Auto Find Stops on
page 40 for this procedure.
Open Stop Adjustment
Use the Open Stop Adjustment screw to perform an upper stop adjustment and save it
to the device. See Open Stops Adjustments on page 41 for this procedure.
Autotuning
The autotune process determines optimum tuning parameters for the valve being
commissioned. This function is only active when the Conguration Selector Switch is
set to AutoTune. See Auto Tune on page 44 for this procedure.

14 | © 2021 Baker Hughes Company. All rights reserved.
Modes
The SVi1000 provides the following modes of operation:
o Normal mode
o HART® Override mode (ValVue Manual and Setup Modes)
o Failsafe mode
o Commission Process (Via Local User Interface)
o Find Stops via Local User Interface
o Manual upper stops adjustment via Local User Interface
o Autotune via Local User Interface
The SVi1000 always starts up in the mode that the unit was last in before power down, except
for failsafe mode when the condition causing fail safe has been corrected.
WARNING Always ensure the SVi1000 has returned to Normal
mode after any conguration activity.
Normal Mode: In this mode the valve follows the 4-20 mA input signal.
HART® Override
mode: In HART®override mode, the local user interface buttons
are disabled until any button is pushed, then local control is
reestablished.
This, from the instrument interface, functions as Manual and
Setup mode from the optional laptop-based software and other
HART®interface tools.
In HART®Override Mode the following tasks are supported over
HART®by ValVue or DTM based interface:
oSet Characterization (Linear,
Equal% (30,50,Camex),
Quick Open and Custom
oEnable or Disable Bumpless
Transfer
oSet Near Closed Value oAllow Tune to Override limits
oCongure Tight Shuto󰀨 oSet Lower and Upper Position
Limits
oCongure Position Fault
Limits (Position Error Band
and Time 1)
oCongure Switch I/O
oRun Find Stops oRun AutoTune (Provided the option
is set at the local user interface)
oPerform a Manual Find Stops oSet Open Stop Adjustment
oSet Valve Position oCommand valve to full open or
closed

© 2021 Baker Hughes Company. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide | 15
Failsafe Mode: When a fault results in Failsafe mode being activated, the output pressure
of the SVi1000 is set low and the red status LED illuminates continuously. If
the fault is considered self-clearing, then once corrected, the unit returns to
Normal mode. If the fault is not self-clearing, then the unit requires a reset after
correcting the failsafe condition.
Commission
Processes: These are temporary states activated when a local user interface issued
command dictates their use. When the positioner is in a Commission Processes
a status light indicates this activity (see LED Light Functions on page 16).
Examples of Commission Processes are Auto Find Stops and AutoTune. Once a
task completes the unit returns to Normal mode.

16 | © 2021 Baker Hughes Company. All rights reserved.
LED Light Functions
Figure 4 shows the local user interface LEDs and explains their patterns and timings.
LED 1 (Green)
LED 2 (Green)
LED 3 (Green)
LED 4 (Red)
Figure 4 - SVi1000 LEDs
In Table 1 dots represent an LED being active and dashes represent the LEDs o󰀨. The pattern
shown recurs as long as that condition exists.
Figure 5 - Example LED Pattern

© 2021 Baker Hughes Company. All rights reserved. Masoneilan SVi1000 Positioner Quick Start Guide | 17
Indication Pattern
Normal Mode
LED 1
LED 2
LED 3
Device Alert
(Fault Mode (Self-
Correcting))
LED 1
LED 2
LED 3
LED 4
Out of Service
(HART®Override
Mode)
LED 1
LED 2
LED 3
LED 4
Failsafe Mode
LED 1
LED 2
LED 3
LED 4
Troubleshooting
Device is not
powered or in Low
Power Mode
All LEDs o󰀨. Power is not su󰀩cient
Process Failure
Pattern depends on which process failed and repeats until Cancel
button is pushed.
Setting out of range If a setting is out of range the associated Green LED ashes at twice
the rate as normal until an acceptable range is applied.
or or
Table 1: LED Light Patterns and Troubleshooting

18 | © 2021 Baker Hughes Company. All rights reserved.
Major Components
Figure 6 shows the unit’s major components for reference.
Terminal
Board
Electronics
Module
I/P
Pneumatic
Relay
Figure 6 - SVi1000 Major Components

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20 | © 2021 Baker Hughes Company. All rights reserved.
Mounting and Wiring
Introduction
This section describes how to mount and wire the SVi1000, which includes:
o Step 1: Mounting the SVi1000 on page 21.
o Mounting the SVi1000 on Rotary Valves on page 22
o Mounting the SVi1000 on Reciprocating Valves on page 26
o Step 2: Connecting the Tubing and Air Supply on page 30
o Step 3: Wiring the SVi1000 on page 31
WARNING
WARNING
CAUTION
CAUTION
Failure to adhere to the requirements listed in this
manual may cause loss of life and property.
Before installing or using this instrument, READ THE
INSTRUCTIONS CAREFULLY. Refer to Hazardous
Location Installation on page 65 for detailed
instructions.
Do not connect a non-intrinsically safe approved PC or
HART® modem to an intrinsically safe circuit except on
the safe area side of the barrier. Do not operate a PC in
a hazardous area without compliance to local and plant
regulations. Hazardous Location Installation on page
65.
For units with optional switches refer to Optional Switch
Load Limits on page 54.
Do not connect a HART® modem and PC to a control
circuit unless the controller is HART® compatible or has
a HART® lter. Loss of control or a process upset may
occur if the controller output circuit is not compatible with
a HART® signal.