Tokheim TQM User manual

Document Ref 942175-001
Rev - 3
10/2010
TQM Manual
(Inc. Ethanol Grades)

Document Ref 942175-001 Rev 3
TQM for Fuel Dispensers Component Technical Manual
Great care has been taken in the preparation of this manual however Tokheim
shall not be liable for any misunderstanding, errors and/or loss or defect
arising from the use of this manual.
Tokheim shall not be liable for damage to the product, nor for personal or
third party injury, caused by incorrect use of the product or by attempts to
maintain or to repair the product by parties other than those fully trained by
Tokheim or by its accredited third party representatives.
Pleasecontactyournearestservicedepartment,attherelevantaddressprinted
onthe back cover of this manual, should any aspect ofthis manual be unclear.
© Copyright by Tokheim.All intellectual rights arising from, accruing to,and
residing in this manual belong to Tokheim. No part of this document may be
reproduced in any form without the express written permission of Tokheim.
Tokheim reserves the right to apply changes to this document and the
equipment without further notice.

Document Ref 942175-001 Rev 3 1
Component Technical Manual TQM for Fuel Dispensers
Date Revisio
n
Pa
g
e Reason
05/07/2007 1 All Original Issue
29/02/2009 Newfront cover TQMgraphic
2 3 Main Contents updated
2 5-1 to 5-10 All drawings updated to include ethanol, TC & EC compliant parts;
repagination
2 5-11,5-12 Newpages inserted; repagination
2 7-2,7-3 Updated newlabel & screws added
(Section)
2 2.4 Piston Meter Operation
2 3.1 Front ViewDrawing updated
2 3.2 Plan ViewDrawing Updated
2 3.3 Correct Sealing Application (W&M) Drawing Updated
2 3.5 Mechanical Adjustment Drawing Updated
2 5.1 PistomMeter Exploded ViewDrawing Updated
2 5.2 TQMMeter Assemblies Drawing Updated
2 5.3 Pulsar Exploded ViewDrawing Updated
2 5.3 Prt nos change Cylinder Cover and Captive Nuts
2 5.4 Cylinder Cover Assembly Drawing Updated
2 5.6 Piston Assembly (Part no changes)
2 5.7 Crankshaft Assembly Drawing Updated
25/10/2010 3 Newcorporate standard front & back cover
NewTQMphoto on front cover
Page 1 Main contents updated
(Section)
1.6 Changes to standards & certificates to add MPE or MPL
2.1 Changes to Functional description to add MPL or MPC-TC
2.5 Removal of MPT1 fromMagnetic disc paragraph
3.1 Newfront viewgraphic
3.2 Newplan viewgraphic
3.3 NewTQMphoto
3.4 Added word MPT1
3.5 Newfront viewgraphic
3.6 Added information. Flushing and Calibration instructions.
3.6.1 Added Flushing and Calibration flowchart
5.1 Piston meter. New graphic and parts list
5.2 TQMmeter. Newgraphic and parts list
5.3 Cylinder cover assemblies. Newgraphic and parts list
5.4 Collector assembly.Newgraphic and parts list
5.5 Piston assembly. New graphic and parts list
5.6 Crankshaft assembly. Newgraphic and parts list
REVISION RECORD

2 Document Ref 942175-001 Rev 3
TQM for Fuel Dispensers Component Technical Manual
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Document Ref 942175-001 Rev 3 3
Component Technical Manual TQM for Fuel Dispensers
CONTENTS
1 INTRODUCTION ...........................................................................................................1-2
1.1 How to Use this Manual .......................................................................................1-2
1.2 Product Scope ......................................................................................................1-2
1.3 AuthorisedTechnicians .........................................................................................1-2
1.4 Contact Information..............................................................................................1-2
1.5 Health & Safety ....................................................................................................1-3
1.5.1 SafetyChecklist ...................................................................................1-3
1.5.2 Duties of the Employees ......................................................................1-3
1.5.3 Hazards ................................................................................................1-4
1.5.4 WarningSigns ......................................................................................1-4
1.5.5 Personal Protective Equipment (PPE) .................................................1-5
1.6 Standards & Certificates .......................................................................................1-6
2 PRODUCTINFORMATION .........................................................................................2-2
2.1 Functional Description .........................................................................................2-2
2.2 The Piston Meter..................................................................................................2-2
2.3 The Pulser ............................................................................................................2-3
2.3.1 MechanicalDescription ........................................................................2-3
2.3.2 ElectricalDescription............................................................................2-3
2.4 Piston Meter Operation .......................................................................................2-6
2.5 Dimensions ...........................................................................................................2-8
2.6 Hydraulic Performance Ranges and Tolerances ...................................................2-8
2.7 EnvironmentalConditions.....................................................................................2-8
3 MOUNTING,CONNECTING&ADJUSTINGTHETQM.........................................3-2
3.1 FrontView ............................................................................................................3-2
3.2 PlanView..............................................................................................................3-2
3.3 Correct SealingApplication (W&M) .....................................................................3-3
3.4 Pulser Connections (MPT1) .................................................................................3-3
3.5 MechanicalAdjustment.........................................................................................3-4
3.6 Flushing and Calibration Instructions(Non MID Dispensers)...............................3-6
3.6.1 FlushingandCalibrationFlowchart. .....................................................3-7
3.7 MetrologicalAdjustment .......................................................................................3-8
4 TROUBLESHOOTING ..................................................................................................4-2
4.1 Blocked Piston Meter ..........................................................................................4-2
4.2 Display Faults ......................................................................................................4-3
4.3 External Leakage .................................................................................................4-4
5 SPARE PARTS ................................................................................................................5-2
5.1 Piston Meter Exploded View.................................................................................5-2
5.2 TQM MeterAssemblies........................................................................................5-4
5.3 Cylinder CoverAssembly .....................................................................................5-5
5.4 CollectorAssembly ...............................................................................................5-6
5.5 PistonAssembly ...................................................................................................5-7
5.6 CrankshaftAssembly ............................................................................................5-8