Toolshop 241-9023 User manual

SAVE THIS MANUAL
You will need this manual for safety instructions, operating procedures and warranty.
Put it and the original sales receipt in a safe dry place for future reference.
Operator’s Manual
18VOLT CORDLESS 4-PIECE COMBO KIT
241-9023

2
1. KEEP WORK AREA CLEAN. Cluttered areas can cause injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp,
wet, or poorly lit locations. Don’t expose tools to the rain. Keep the work area
well lit. Don’t use tools in the presence of flammable gases or liquids.
3. KEEP CHILDREN AWAY. All children should be kept away from the work area.
Don’t let them handle machines, tools or extensions cords.
4. STORE IDLE EQUIPMENT. Store equipment in a dry area to inhibit rust.
Equipment also should be in a high location or locked up to keep out of reach
of children.
5. DON’T FORCE THE TOOL. It will do the job better and more safely at the rate
for which it was intended.
6. USE THE RIGHT TOOL. Don’t force a small tool or attachment to do the work
of a larger industrial tool. Don’t use a tool for a purpose for which it was not
intended.
7. DRESS PROPERLY. Don’t wear loose clothing or jewelry, they can be caught
in moving parts. Protective, non-electrically conductive gloves and non-skid
footwear are recommended when working. Wear protective hair covering to
contain long hair and keep yourself from harm.
8. USE EYE PROTECTION. Use a full face mask if the work you’re doing
produces metal filings, dust or wood chips. Goggles are acceptable in other
situations. Wear a clean dust mask if the work involves creating a lot of fine or
coarse dust.
9. DO NOT TOUCH BITS OR BLADES WITH HANDS AFTER USE. They can
become extremely hot after job is completed.
10. SECURE WORK. Use clamps or a vise to hold the work if possible. It’s safer
than using your hands and it frees both hands to operate the tool.
11. DON’T OVERREACH. Keep proper footing and balance at all times. Do not
reach over or across machines which are running.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and safe performance.
Follow instructions for lubricating and changing accessories. Keep handles dry,
clean and free from oil and grease.
13. REMOVE ADJUSTING KEYS AND WRENCHES. Make it a habit to check that
keys and adjusting wrenches are removed from any rotating tool before using.
14. AVOID UNINTENTIONAL STARTING. Don’t carry tools with a finger on the
switch. Be sure the direction switch is in the STOP position when not in
use or when changing attachments.
15. STAY ALERT. Watch what you are doing & use common sense. Don’t operate
any tool when you are tired.
16. CHECK FOR DAMAGED PARTS. Before using tool, any part that is damaged
should be carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mountings, and other conditions that may
affect its operation. Check bits and blades to make sure they are sharp and
not chipped. Inspect screws and tighten any ones that are loose. Any part that
is damaged should be properly repaired or replaced by an authorized service
center unless otherwise indicated elsewhere in the instruction manual. Have
defective switches replaced by an authorized service center.
Don’t use the tool if switch does not turn on and off properly.
17. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces: pipes, radiators, ranges, and refrigerator enclosures. When
drilling or cutting into walls, floors, or wherever “live” electrical wires may be
encountered, try to ascertain whether there is a danger of shock. Even so, DO
NOT TOUCH THE CHUCK OR ANY FRONT METAL PARTS OF THE TOOL.
Hold the tool only by the plastic handle or the side grip to prevent electric shock
if you hit a live wire.
18.
REPLACEMENT PARTS. When servicing, use only identical replacement parts.
WARNING: When using electric tools, machines or equipment, basic safety
precautions should always be followed to reduce the risk of fire, electric
shock, and personal injury.
READ ALL INSTRUCTIONS BEFORE USING THIS TOOL
!
IMPORTANT SAFETY INSTRUCTIONS

3
SPECIFICATIONS
Cordless Drill
Voltage:18 volts DC
Variable speed 0-600RPM,Reversible
2 double-ended screwdriver bits (stored in clips on the drill handle)
Cordless Reciprocating saw
Voltage:18 volts DC
No load speed: 0-3000 SPM
Stroke:7/8 inch
2 Reciprocating Blades:1 for wood,1 for steel
1 wrench
Circular Saw
Voltage:18 volts DC
No load speed: 2800RPM
Rip guide
5-1/2 inch blade- 24T one pass
Cordless Light
Voltage: 18 volts DC
Bulb:
Charger
AC/DC Adapter
Charging time: 3-5 Hours
C-UL-us Approved
Two Batteries
Voltage: 18 volts DC
1200mAh Ni-Cd Rechargeable
CHARGE BATTERY AT LEAST 6 HOURS before initial use.
1. CHARGE AT ROOM TEMPERATURE. The temperature must be higher than
32°F and lower than 122°F.
2. DO NOT CHARGE IF CHARGER’S CORD OR PLUG IS DAMAGED. Charg-
ing with damaged cord may result in re or electrical shock. If charger is dam-
aged in any way, have it repaired by a qualied serviceman.
3. DO NOT CAUSE A SHORT IN THE BATTERY TERMIANLS.
Take care that
metal such as paper clips, nails, the sides of a metal tool box do not cause a
short in your battery.
Extremely high temperatures and re can result.
4. DO NOT INCINERATE BATTERY
WARNING! The warnings, cautions, and instructions detailed in this manual can not
cover all possible conditions and situations that occur.
!
!
20 Torque setting plus drill setting
3/8 inch Keyless chuck
PRECAUTION FOR BATTERY AND CHARGER
10 Watt
USE COMMON SENSE AND CAUTION WHEN OPERATING THE TOOL.
1 hex wrench
S
extra bulb stored inside head
wivel head
1

6
OPERATING PROCEDURES FOR DRILL
Rotation Direction
Your drill is equipped with a 3-position forward/stop/reverse switch through the housing
above the trigger.
When it is pushed toward the right, rotation is forward (clockwise).
When pushed in from the right to the left side, rotation is reversed (counter-clock-
wise)
When in center position, it is locked in neutral and the trigger is blocked. Do not
push the rotation direction switch until the chuck stops turning.
Torque Regulator
This is a 20-position dial situated just before the chuck.
When dial indicator reads 1, torque is at minimum before the clutch disengages
the chuck from the drive; when indicator is just past 20, output is at maximum
before it is disengaged.
This is useful in driving screws into different types of material. More torque will set
a screw deeper into material; less torque will prevent it stripping and also pre-
vents excessive battery drain. Larger screws require more torque to drive than
small ones. A little trial and error will show you which is the optimum setting for
the situation.
Release the trigger when the clicking sound indicates the chuck will not turn fur-
ther.
For drilling, always use the drill setting, indicated by a drill bit. At this setting, the
drive does not disengage from the chuck.
WARNING! Dispose of batteries at an appropriate waste disposal facility. They
contain cadmium, so do not throw batteries away in common trash
receptacles. !

Charge battery 6 hours every 3 month if you do not use it, as battery will discharge
slowly over time.
 Please unplug the ac/dc adapter after battery charged, the charger and AC/DC
adapter may be damaged if pluged into a 120v outlet continuously for 24 hours.
WARNING! Never charge the battery before it has cooled down, charging a hot battery may
cuase the battery to explode. !
a charge. They should then be replaced. Dispose of batteries at an appropri-
ate waste disposal facility. They contain cadmium, so do not throw batteries
away in common trash receptacles.
OPERATING PROCEDURES FOR BATTERY PACK
Keyless Chuck
1. Center the rotation direction switch to prevent the motor accidentally starting.
2. Note there are two rings on the chuck. Turning the endmost knurled ring of the
chuck clockwise by hand while with the other hand, holding the second ring
(closer to the rear of the tool) to prevent the motor turning; closes the jaws of
the chuck. Turning that same endmost knurled ring counter-clockwise opens the
jaws.
3. Open the jaws to accept a bit and then close the jaws so they clamp the bit
tightly.

7
OPERATING PROCEDURES FOR RECIPROCATING SAW
WARNING: Turn off your saw at once, remove the battery and inspect it for
serious problems if:
 Moving parts get stuck
 Speed drops to an abnormally low level
 The motor housing gets hot
 Sparks or odours emit from the casing
!
OPERATING PROCEDURES FOR CIRCULAR SAW
WARNING: Before installing or removing saw blade remove battery pack.
Installing a saw blade:
1. Using the hex key stored in the right side of the housing in front of the
handle, loosen the hex screw on the saw blade clamp.
2. Insert the blade into the blade clamp. Make sure that the saw teeth are
ALWAYS facing down.
3. Align the hole in the shank of the blade and the blade clamp with the pin in
the saw bar, rmly press the pin against the saw bar.
4. Tighten the hex screw rmly, to secure the blade.
WARNING: Before you insert battery pack, always pull on the blade sharply to
ensure it is rmly held in the blade clamp. Failure to do so may result in serious
injury.
RUNNING THE RECIPROCATING SAW
1. Hold the tool rmly. Check to make sure that saw blade travel is not ob-
structed. From either the left or the right, push in and hold the trigger
lock release button located above the trigger. Squeeze the trigger switch.
Squeezing the trigger more will increase the speed.
2. Once the trigger switch is depressed, you can release the button.
TYPES OF CUTTING
Blade Selection: To obtain the best performance from your saw it is important to
select a specic blade for the particular application and type of material you wish
to cut. By doing this you will get a smoother faster cut and prolong blade life.
WARNING: Make sure the blade does not touch the workpiece until the saw
reaches its maximum speed set on the Variable Speed Dial. Failure to comply
could cause loss of control and result in serious injury.
NOTE: Make sure that you do not hit any electrical wires, gas, or water pipes.
Check the wall with a pipe/cable detector before you cut
!
!
!
!
!
Metal Cutting
Use a sharp blade especially designed to cut the material you are work-
ing with. It is recommended you use a cutting uid on the metal surface to
avoid heat build up. When cutting metallic material with this tool, be sure to
us a ne tooth blade. To ensure safe operation, adjust the motor speed to a
slower setting.
Wood Cutting
When cutting wood material with this tool, it is recommended to use a
coarse tooth blade.
General Cutting
Hold your saw rmly in front and away from you. Make sure the blade is clear of any surface. Be sure the material to be cut is held rmly. Small
pieces should be clamped in place to a workbench. Mark the line of cut
clearly. Press the trigger lock release. Pull the trigger switch. Set the shoe
against the workpiece. Allow the blade to cut the material. Do not force it.
Use only enough pressure to keep the saw cutting.

8
5. When making cuts parallel to existing straight edges, whenever possible, insert
the rip fence into the slots at the front of the saw. Fasten it in place at the de-
sired distance, with the screw clamp provided, and use it to help keep the cut
as straight and parallel as possible.
6. Make sure you are fully prepared to begin your cut before squeezing the trigger
switch. Mark the line of cut clearly.
7. Set the shoe plate against the work piece.
8. Hold the tool firmly. Motor torque will cause the tool to twist, so a firm grip is im-
perative. Check to make sure that saw blade travel is not obstructed. Squeeze
the trigger switch.
9. Allow the saw blade to reach full speed before pushing it into the work piece.
10. Do not force the saw blade into the work piece. Apply moderate pressure, al-
lowing the blade to cut without being forced.
11. This tool is designed to make straight cuts only. Do not attempt to cut curves
with it. Twisting the saw to either side while cutting will cause the blade to bind
in the work piece, perhaps causing kickback, personal injury, damage to the
work piece, and /or damage to the saw.
12. If it becomes necessary to back out of an incomplete cut, turn off the saw.
13. To turn off the saw, release pressure on the Trigger Switch. Always allow the
blade to come to a stop before putting the tool down.
Changing the Blade
WARNING: Please remove the battery from the circular saw before doing any maintenance or
blade changing to avoid accidental starting.
1. Press and hold the arbor lock button just to the right of the blade guard at the
front of the saw.
2. Use the hex wrench that is included with the kit.
3. The arbor screw has a left-handed(reverse)thread and it turns backwards. Turn it
clockwise to loosen.
4. Remove the flange and blade.
5. Replace with the new blade.
6. Place the flange and screw back on.
7. Turn counter-clockwise to tighten.
OPERATING PROCEDURES FOR CIRCULAR SAW
CAUTION: Do not put hands directly in front of, behind, or below the saw blade
when cutting.
1. Always grasp the saw with both hands on the handles and push the saw
through the material.
2. Be sure there are no nails or any other foreign objects in or on the work piece,
or in the path of the blade. They could cause damage to the saw blade, injury
from kickback or even injury from flying debris.
3. Make sure the work piece is properly supported at all times. Work piece should be
properly supported during the cut.
4. Whenever possible, secure the work piece with clamps or in a vise. Do not
hold short pieces by hand while cutting.
!
!
1. REMOVE battery pack first.
2. Hold the saw fi
rmly and loosen (counter clockwise) the depth adjustment
knob and move shoe to obtain the desired depth of cut.
3. Make sure the depth adjustment knob has been retightened (clockwise)
before operating the saw.
The full range of the bevel adjustment is from 0° to 50°. The quadrant is
graduated in increments of 5°. On the front of the saw is a bevel angle
adjustment mechanism, consisting of a calibrated quadrant and a knob. To set
the saw for a bevel cut:
1. REMOVE battery pack fi
rst.
2. Loosen (counter clockwise) the quadrant knob adjust the base to the desired
angle mark. Re-tighten knob firmly (clockwise).
Cutting Depth Adjustment
Bevel Angle Adjustment

9
MAINTENANCE
 Keep the tools clean using a soft damp (not wet) cloth. Do not use solvents on
the plastic parts.
 Lubrication is not necessary. After long use, have an authorized service center
maintain and lubricate the tool.
 Should the drill chuck require replacement,
1. Remove the battery pack
2. Open the chuck jaws as widely as possible so you can get at the chuck retain-
ing screw.
3. Unscrew the chuck retaining screw with a phillps screwdriver. Note that this is a
left-hand-threaded screw and you remove it by turning it clockwise.
4. Clamp the shorter arm of a large allen wrench in the chuck, aligning it with the
jaws so they grip three of its six flat sides.
5. Place the drill on a flat surface, and support the chuck with a piece of wood
about 3/8 inch above that surface.
6. Strike the long arm of the wrench with a hammer so that the chuck turns
counter-clockwise and unscrews from the spindle.
This may require a fairly sharp blow.
7. Repeat the process in reverse to install a new chuck.
WARNING FOR OBSTRUCTED MACHINE
If this tool becomes obstructed/jammed release the trigger switch immediately
as just a few seconds could cause motor damage.
WARNING:
OPERATING PROCEDURES FOR LIGHT
ON/OFF
To turn the worklight ON, simply slide the ON/OFF switch forward. To turn the
worklight OFF, simply slide the ON/OFF switch backward.
TO SWIVEL THE WORKLIGHT
1. To swivel the head of the worklight, hold the worklight with two hands. One
hand should be around the body of the light; the other hand should be
around the head of the worklight.
2. Using the hand that is holding the head of the worklight, twist the head clock-
wise. Continue to adjust the light until it is adjusted to the angle that works for
your job.
3. To return the worklight to its original position, twist the worklight in a counter-
clockwise direction.
TO REPLACE THE LIGHT BULB
To change the light bulb, hold the top of the light with one hand and the rim of the
worklight with the other. Using the hand that is holding the rim of the worklight,
begin turning it in a counter-clockwise direction. Continue to turn the rim until
it separates from the body of the worklight. Use care when doing this to avoid
damaging the reector or the protective lens over the worklight. The burnt out
bulb should be removed and discarded appropriately. Replace the bulb and
carefully align the rim and light assembly with the worklight body. Begin twisting
the rim in a clockwise direction.
• To maintain the best performance of your rechargeable NiCd battery, protect
it from overheating, both from overcharging and during storage. Occasionally
charge the battery for 6 hours. The battery may also benefit from a full discharge
from time to time.

10
PARTS LIST FOR CIRCULAR SAW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Housing (Left)
Switch
Battery Clip
Switch Lock Button
Spring
Housing (Right)
Motor Cover
Washer
Plastic nut
DC Motor
Gear Box
Nut
Screw
Pivot Stop
Position Button
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Plastic Screw
Spring
Plastic Screw
Nut
Ruler
Fixed Board
Flange
Saw blade
Flange
Screw
Movable Guard
Spring
Screw
Guide Plate
Screw
Nut
NO. DESCRIPTION
PARTS LIST FOR CORDLESS DRILL
NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Screwdriver bit clip
Double-ended screwdriver bit
Housing(left)
Battery clip
Trigger switch
Forward/reverse butto
Chuck retaining screw
Chuck
Screws
Washer
Washer
Torque setting ring
Ring
Spring
Snap ring
Washer
Steel ball
Washer
Bearing
Washer
22 Steel ball
23 Gear box
24 Shaft
25 Planet gear
26 Star gear
27 Planet gear
28 Inner gear
29 Washer
30 Gear box cover
31 Screws
32 Motor gear
33 D.C. motor
Soft handle

11
PARTS LIST FOR
RECIPROCATING SAW
NO. DESCRIPTION
1,2,3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PARTS LIST FOR CORDLESS LIGHT
1 Lamp shade
2 Lens
3 Lamp refl ector
4 Bulb
5 Cathode spring
6 Lamp bracket
7 Lamp enclosure
8 Anode spring
9 ABS plectrum
10 Switch
11 Spring
12 Screw
13 Battery clip
NO. DESCRIPTION
!
WARNING Repairs should be made by an authorized repair center. Do not
this power tool . Contact at
for questions regarding this power tool. 1-866-915-8626
open or disassemble
21
22
23
24
25
26
27
28
29
30
31
32
Bracket
Screw
Gear box
Blade holder
Pin
Spring washer
Screw
Bushing
Shaft
Bushing
Bushing
Link Plate
Circlip
Washer
Pin
Gear
Bearing
Pin
Gear
Motor
Screw
Spring washer
Plate
Cover
Sping
Safety release
Switch
Battery clip
Housing (A)
Housing (B)
14 Housing A
15 Housing B

TOOL SHOP® 4PC 18V CORDLESS TOOL SET WARRANTY
1-YEAR LIMITED WARRANTY:
This TOOL SHOP® brand power tool carries a 1-YearLimited Warrantyto the
originalpurchaser. If the tool fails within one (1) year from the date of
purchase, simply bring this tool with youroriginal sales receipt back to your
nearest MENARDS® retail store. At its discretion, TOOL SHOP® agrees to
have thetool replaced with the same or similar TOOL SHOP® product free of
charge, within the stated warrantyperiod, when returnedbythe original
purchaser with original sales receipt. Notwithstanding the foregoing, this
limited warrantydoes not cover anydamage that has resulted from abuse or
misuse of the Merchandise. This warranty: (1) excludesexpendable parts
including butnot limited to blades, belts, bits, light bulbs, and/or batteries; (2)
shall be void if this tool is used for commercial and/or rental purposes; and (3)
does not cover any losses, injuries to persons/property or costs. This
warrantydoes give you specific legal rights and you may have other rights,
which vary from state to state. Be careful, tools are dangerous if improperly
used or maintained. Seller’s employees are not qualified to advise you on the
use of this Merchandise. Any oral representation(s) made will not be binding
on seller or its employees. The rightsunderthis limited warrantyare to the
originalpurchaser of the Merchandise and may not be transferred to any
subsequent owner. This limited warranty is in lieu ofall warranties,
expressed or implied including warranties or merchantability and fitness fora
particular purpose. Seller shall not be liable forany special, incidental, or
consequential damages. The sole exclusive remedy against the seller will be
forthe replacement of anydefects as provided herein, as longas the seller is
willing orable to replace this product or is willing to refund thepurchase price
as provided above. For insurance purposes, seller is notallowed to
demonstrate any of these power tools for you.
For questions / comments, technical assistance or repair parts –
Please call toll free at: 1-866-915-8626
(M-F 8am – 5pm EST)
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.