TOPP K500 User manual

INSTRUCTIONS FOR INSTALLATION AND USE
K500
AUTOMATION AND ELECTROMECHANICAL DRIVERS
FOR LINEAR SLIDING DOORS WITH TWO PANELS
COD. 0P5621
EN
VER 0.0
REV 02.20
installer's manual/original instructions

EN
INDEX
3
INSTRUCTIONS FOR INSTALLATION AND USE
EN
EN
K500
1.2- General safety rules ........................................................................................................................pag. 04
1.3- Installer.............................................................................................................................................pag. 04
1.5- Servicing...........................................................................................................................................pag. 05
1- GENERAL INFORMATION
1.4- User..................................................................................................................................................pag. 05
1.1- General recommendations...............................................................................................................pag. 04
2.6- Description of parts and dimensions ...............................................................................................pag. 08
5.5- restart in case of power failure:zero (near).......................................................................................pag. 33
2.1- Rating place and “CE” marking .......................................................................................................pag. 05
4- ELECTRICAL CONNECTION
4.10- Connetion of door block and pharmacy function ...........................................................................pag. 31
4.4- Pre-wired electrical connections ......................................................................................................pag. 22
3.2- Installing the crossbar ......................................................................................................................pag. 10
5.12- Digital switch .................................................................................................................................pag. 38
6- APPENDICES
2.2- Proper use .......................................................................................................................................pag. 05
4.5- Electrical wiring diagram (flow chart) ...............................................................................................pag. 23
3.7- Fastening the drive brackets on the door panel...............................................................................pag. 17
3.9- Installing the casing .........................................................................................................................pag. 19
4.6- Program selection with MS1 knob ...................................................................................................pag. 27
3.1- General recommendations...............................................................................................................pag. 10
3.8- Installing the door block ...................................................................................................................pag. 18
4.2- Electrical connection ........................................................................................................................pag. 20
2- TECHNICAL DESCRIPTION
4.9-Antipanic connection.........................................................................................................................pag. 30
5- USE AND OPERATION
4.7- DS2 digital connection .....................................................................................................................pag. 28
5.1- Technical description .......................................................................................................................pag. 32
3.4- Installing the carriages on the door..................................................................................................pag. 12
4.3- Electronic circuit board.....................................................................................................................pag. 21
2.3- Technical data .................................................................................................................................pag. 06
5.2- Emergency battery ..........................................................................................................................pag. 32
2.4- Packing ............................................................................................................................................pag. 06
2.5- Models..............................................................................................................................................pag. 07
3- INSTALLATION
3.6- Installing the motor module, belt transmission, belt,logline..............................................................pag. 15
3.5- Fastening and adjustment of the sliding panels...............................................................................pag. 13
3.3- Installing the adapter and track ........................................................................................................pag. 11
4.8- Connection of key device.................................................................................................................pag. 29
5.3- First card start-up ............................................................................................................................pag. 32
4.1- General recommendations...............................................................................................................pag. 20
5.4- Reset phase: learning .....................................................................................................................pag. 33
5.7- List of errors and warning ................................................................................................................pag. 35
5.6- Programming parameters ...............................................................................................................pag. 34
5.8- Self restore management of errors C-D-E-K-N-P-Q ........................................................................pag. 36
5.9- Self restore management of errors F-G-H-I-J .........................................................................pag. 37
5.10- Self restore management after anti panic alarm ..................................................................pag. 37
5.11- self restore management after ........................pag. 37 opening fire or an opening of emergency
6.3- Disposal ...........................................................................................................................................pag. 40
6.4- Troubleshooting................................................................................................................................pag. 40
6.1- Maintenance.....................................................................................................................................pag. 39
6.2- Spare parts and optional accessories ..............................................................................................pag. 39
7- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY ..........................pag. 41
EU DECLARATION OF CONFORMITY....................................................................................................pag. 41

IT
GENERAL INFORMATION
1
Before installing the automation the installer must read and understand all parts of this manual.
&This manual is an integral part of the automation unit and must be kept by the installer, with all the enclosed
documentation, for future reference.
&This manual provides all instructions necessary to ensure correct installation and maintenance of the automation:
TOPP srl is not liable for any damage to persons, animals and property caused by failure to follow these instructions.
&This manual was written by TOPP srl, which holds the copyright. No part of this manual may be reproduced or
published without the manufacturer's written authorization.
&TOPP srl reserves the right to amend or improve the manual and the products described therein at any time without
notice.
&The data contained in this manual were written and checked with the maximum care; TOPP srl is not liable for possible
errors due to omissions or printing errors, or errors in transcription.
1.1
GENERAL RECOMMENDATIONS
4
1.3
INSTALLER
1.2
GENERAL SAFETY RULES
&IMPORTANT! – During handling and installation of the parts, the personnel shall be equipped with suitable personal
protection equipment (PPE) so as to perform the works required under safe conditions.
&Never try to oppose the movement of the door and work near the hinges or other mechanical moving parts in motion
(such as belts, carriages, etc.). The manufacturer is not liable for any damages caused by improper or unreasonable use
of the automation.
&When handling electric parts always wear grounded antistatic conductive bracelets as electrostatic charges can
damage the electronic parts on the circuits.
&The automation contains mobile mechanical parts, electrical connections and electronic circuits for control of door
movement; the automation must therefore be protected, along its entire length, by an aluminum casing.
&Children must not play with the device.
&Do not remove or alter the plates and labels applied by the manufacturer on the automation and its accessories.
&Any tampering with or unauthorized replacement of parts or components of the automation mechanisms and any use
of accessories or consumables other than the originals may represent a hazard and relieves the manufacturer of any civil
and penal liability.
&IMPORTANT! – To prevent injury and risks for the health of the workers, the maximum limits shall be applied for
manual handling of loads, as provided in standard ISO 11228-1.
&IMPORTANT! The personnel must be informed of the risks of accident, about the safety devices for the operators and
about the general rules for accident prevention foreseen by the international directives and laws in force in the country in
which the automation is installed. In any case, the personnel must comply scrupulously with the safety regulations for
prevention of accidents in force in the country in which the automation is installed.
& In order for the automation unit to operate correctly, shall be carried out periodical maintenance on it, as indicated in
par. 6.1 of this manual. Maintenance operations that require the automation unit to be even partially disassembled should
be carried out exclusively after the power supply to the same has been cut off.
&This device may be used by children no younger than 8 years of age, by people with reduced physical, sensory or
mental capacities and by inexperienced users, as long as they are supervised or as long as they have received
instructions on the safe use of the device.
INSTRUCTIONS FOR INSTALLATION AND USE
&Installation of the automation must be done exclusively by qualified technical personnel in possession of the
professional requisites foreseen by the laws in the country of installation.
&After installing the automation, the installer must analyze the system for risks and verify that the sliding door
installation does not present risks of crushing or shearing, adopting adequate corrective measures, if necessary, and
applying the warning signs foreseen by the laws in force to identify hazardous zones.
&Every installer must provide visible annotation of the data identifying the drive system.
&The installer must also supply the owner with all information regarding automatic, manual and emergency function of
the automation.
&The installer must verify compliance with the current directives and regulations on the safe use of motorized doors.
&The installer must be able to install the automation, start it and operate it with the power on in electrical cabinets or
shunt boxes, and must be qualified to perform all actions of an electrical and mechanical nature and any kind of
adjustment.
EN K500

5
Contact the installation technician or retailer for assistance.
1.5
SERVICING
IT
TECHNICAL DESCRIPTION
2
2.1
RATING PLATE AND “CE” MARKING
It is formed of an adhesive plate made from polyester, screen-printed black, with the following dimensions: W=50mm -
H=36mm.
The “CE” marking certifies the conformity of the machine to the essential health and safety requisites foreseen by the
European product directives.
It should be applied by the installation technician in a clearly visible position on the outside of the automation unit.
1.4
USER
The user must not open the casing or perform any operations restricted to maintenance personnel or specialized experts.
In case of breakdown or malfunction of the door, the user should simply switch off the circuit breaker and abstain from any
attempt to repair the system.
The user must be able to operate the automation under normal conditions and perform simple operations or startup or
resetting the automation following any forced interruptions, using the devices provided (digital switch, analogue switch,
etc.).
Use of the automation must be exclusively permitted to users who comply with the instructions in this manual and in the
manuals of the TOPP devices connected to it.
INSTRUCTIONS FOR INSTALLATION AND USE
EN
K500
&The installation technician shall accept full responsibility for any installation errors and for any failure to adhere to the
instructions provided in this manual. The installation technician shall therefore be exclusively liable for any damages
caused to users and/or third parties that may arise as a result of incorrect installation.
2.2
PROPER USE
The automation in order to perform the above, if set in a mode other than "Closed", perform a reset called "Near"
that provides for the complete opening and closing of the doors at a low speed, before returning in the set state the
function selector.
The K500 automation mechanism was designed and produced exclusively to operate (open and close) linear sliding
doors in residential, public and industrial buildings.
The recovery action must be taken into account in applications where there are features that provide access
control with inputs different from those of the radar (example reader badge) for which automation could not
ensure the operating mode set.
events as described in chapters 5.8-5.10.
The automation software is designed to perform automatic recovery in the instance where anomalous
The door may be used in escape routes only if equipped with anti-panic break-through systems. It must be possible to
break through in the direction of escape no matter what the position of the door.
It is strictly forbidden to use the automation for purposes other than those described herein, in order to guarantee at all
times the safety of the installer and user and the correct function of the automation.
In case you want to exclude the auto recovery please contact support Topp Srl.

6
2.4
PACKING
Every standard product package (cardboard carton) contains:
N.1 package of hardware consisting of 2 self-tapping screws TC d6x70 and 2 nylon anchor bolts 10x60;
N.1 K500 automatic door (complete with motor units and belt transmission preassembled on the crossbar, side caps,
casing, door stop limit switch, cable raceway, emergency battery,raceway,rubber cable sleeves);
@The number of some of the parts described above may vary depending on the type of configuration . If more parts are
necessary, contact the manufacturer.
N.2 warning labels for moving wings that have to be sticked on the centre of the moving wings (Fig.1);
N.2 Supporting brackets on the crossbar;
N.2 Carriage units with relative hardware for fastening to the adapter;
Make sure the parts described above are in the package and that the automation has not undergone any damage in
shipment. If you find anything unusual, do not install the automation and request the service department of the local retailer
or the manufacturer.
N.1 Adapter for framed door panels;
2.3
TECHNICAL DATA
Tab. 1 lists the technical data that characterize the K500 automation.
POWER SUPPLY
PROTECTION OF ELECTRIC DEVICES
WORKING TEMPERATURE
NUMBER OF DOOR PANELS
230V ~ 50Hz
24V 500mA max
0,80 A
180 W
Continuous
Adjustable 10 ÷ 80 cm/s
Adjustable 1 ÷ 5 cm/s
Adjustable 0 ÷ 60 s
IP X0
2 PANELS
K500
MODEL
Tab. 1
PERIPHERAL POWER OUTPUT
POWER ABSORBED
ABSORPTION
OPENING/CLOSING SPEED
OPENING/CLOSING APPROACH SPEED
AUTOMATIC CLOSING TIME
TYPE OF USE
MAINS VOLTAGE FUSE 230V
OPENING/CLOSING ACCELERATION Adjustable 1 ÷ 12
5 x 20 - T 800 delayed
MAXIMUM CAPACITY
SIZE OF OPENING
250kg each panel
1600÷3200 mm
INSTRUCTIONS FOR INSTALLATION AND USE
EN K500
-20°C
+50°C
Warning labels
for moving wings
Fig. 1

2.5
MODELS
@To comply with the safety regulations, the glide of the door panel VPA must be less than the door opening width VL.
The glide of the door panel VPA is equal to VL when the upright on the door does not have any roundings and/or
protrusions that could cause a shearing effect.
The automation is available only with 2 door panels (Fig.2) which allows a pair of door panels to glide simultaneously in
opposite directions;
VPA*
VL
LT/LC
25 25
75
75
LT/LC
LT/LC
PC
BP
BP
PC
Fig. 2
7
BP = rail + runner on the floor
VPA = net doorway width
VL = gross opening
LT/LC = automation length /
casing length
PC = electric wire raceway
2 DOOR PANELS
INSTRUCTIONS FOR INSTALLATION AND USE
EN
K500

2.8
DESCRIPTION OF PARTS AND DIMENSIONS
1 -
2 -
3 -
4 -
5 -
6 -
7 -
Main crossbar
Carriage with double wheel
Adapter for door panel suspension
Casing
Toothed transmission belt 18 - Door stop
11 - Door lock
12 -
13 - Photocell control unit
14 -
15 - Panel glide track
16 - Plastic runner on floor
17 - Wire raceway
8 -
9 -
10 -
Door panel drive bracket
Belt transmission with pulley
Low voltage transformer
Electronic control circuit
Lateral end-cap
Emergency battery
Gearmotor
Metal motor module19 -
Wheel glide profile20 -
21 - Logline
5
Hooks crossbeam support
20
15 15
16 16
13
44
9
67
63
19
3
218
18 12 11
10
14
1
21 17
2
788
9
10
Fig. 3
8
INSTRUCTIONS FOR INSTALLATION AND USE
EN K500

Fig. 5
295
20
Crossbar supporting
bracket
Ceiling height
Opening door height
Fig. 4
165
155
94
10 ÷12
5
73±10
130
149
30~
10 Min
51
45
84
20
9
INSTRUCTIONS FOR INSTALLATION AND USE
EN
K500

IT
INSTALLATION
3
3.1
GENERAL RECOMMENDATIONS
&During installation of the door, take care to avoid any risks during the movement of closure and/or opening the door,
and to protect against risks in accordance with the provisions of standard EN 16005 at item 4.6.2.1 for the door opening
movement and item 4.6.2.2 for door closure. Protection of the primary closing edge should take account of the types of
users of the door (see EN 16005, 4.6.2.2).
&The glass for door panels shall comply with the provisions of the Standard (EN 16005 4.4.2 - Materials: tempered
glass in accordance with EN 12150_1; stratified glass in accordance with EN ISO 12543-1 and EN ISO 12543-2).
The automation must be installed exclusively by competent, qualified technical personnel in possession of the
technical requisites foreseen by the legislation in force in the country of installation.
&Do not install the automation on the external wall of the building, subject to atmospheric agents (rain, snow, etc.).
&The forces developed by the complete system during operation must respect the regulations in force in the country of
installation; if this is not possible, protect and signal by means of electronic safety devices the zones affected by those
forces.
&Before installing the automation, verify that the structure to be automated is stable, sturdy and able to withstand the
weight of the automation and, if necessary, take steps to ensure that it is. Topp Srl is not liable for failure to comply with the
rules of good workmanship in the construction of the door panels to motorize, or for any distortions that may develop with
use of the device.
&Do not use the automation in environments with a potentially explosive atmosphere.
-After fastening the crossbar clean the glide zone soiled by drilling residues.
-Fasten the crossbar to the wall with 3 screws fixing for every meter of crossbar and paying careful attention not to
damage the gliding base of the carriages with the drill spindle. In case of damage it will be necessary to replace the entire
crossbar;
install the crossbar, proceed as follows:
-Mark the surface where the automation will be fastened at the center of the opening VL that is also the center of the
crossbar;
-Decide the position of fastening the crossbar supporting brackets, referring to the measurements shown in Fig.4;
@If the floor is not perfectly flat, decide the position of the supporting brackets referring to the highest point of the floor.
-Remove the cover on the casing;
-Fasten the crossbar supporting brackets to the wall using self-drilling/sell-tapping screws type d5.5 or d6,3;
To Warning: due to the high panels weight that will be automatized, it's necessary to preventively do a risk analysis of the
panels fall, due both for the support failure on which the automation will be installed and for the use of not suitable fixing
systems. Topp is not responsible for a missing risk analysis and / or in case of not adequate operations to reduce the
danger.
-Install the crossbar and make sure it is aligned;
3.2
INSTALLING THE CROSSBAR
10
INSTRUCTIONS FOR INSTALLATION AND USE
EN K500

3.3
INSTALLING THE ADAPTER AND RAIL
Door panel
Adapter
-Drill the door at the bottom and fasten the rail
using flared self-tapping cylindrical screws
diam. 4.8.
-Make sure the upper part of the panel
crossbar is reinforced at the base (minimum
thickness 3 mm);
-Cut the adapter and rail to the measurement
of the finished door width, removing another 2
mm from the jamb sider;
-Drill the adapter and rail starting at about
70/80 mm from the end;
@The number of fastening holes will depend
on the size and weight of the door.
-Mark the fastening points on the door using
the adapter and rail as a templat;
-Drill the door panel at the top and fasten the
adapter using cylindrical M6 screws or
cylindrical self-tapping d5.5 screws
depending on the type of material;
Rail
IRON 4 mm (with lesser thickness use threaded rivets)
6 mm (with lesser thickness use threaded rivets)
100 mm
50 mm
Minimum thickness
Materials of the fastening surface
ALUMINUM
SOLID WOOD
REINFORCED CONCRETE
110 mm (with lesser thickness use chemical bolts)
PERFORATED CONCRETE
70÷80 40 40
45
Fig. 7
20
31
Wheel glide
profile
finely ribbed profile
(200mm profile for
each 200mm cross bar)
cross bar
Fig. 6
finely ribbed
profile
cross bar
Wheel glide
profile
11
INSTRUCTIONS FOR INSTALLATION AND USE
EN
K500

Install the carriages on the adapter as shown in the figure.
@ Make sure the carriages are installed correctly and are aligned with each other, with the adapter and with the crossbar.
Standard adapter
Fastening nut
Carriage
3.4
INSTALLING THE CARRIAGESON THE DOOR
Installation by insertion
Double door panel, simultaneous opening toward the right and left
Fig. 8
70
70 70
70
Fig. 9
12
INSTRUCTIONS FOR INSTALLATION AND USE
EN K500

3.5
FASTENING AND ADJUSTMENT OF THE SLIDING PANELS
-Bring the panels to the crossbar and make sure the gliding base of the carriages is clean and free of any scraps;
-Lower the anti-derailing wheels of the carriages (Fig.10);
To fasten the sliding panels to the crossbar, proceed as follows:
-Fasten the door panel to the crossbar by raising it slightly and hooking it first on one side and then on the other, or both
sides at once (Fig.11);
-Fasten the runner to the floor at point “A” using the anchor bolt and self-tapping screw d 6x70 contained in the hardware
package (Fig.12).
-Before tightening the screws make sure the carriages are aligned with each other and with the crossbar.
@Using the height adjustment screws on the carriages you can raise or lower the door by ±10mm (with the crossbar
installed on the basis of the measurements shown in Fig.4).
-Adjust the distance “A” (Fig.13) by loosening the two screws that hold the lower bracket of the carriage to the adapter. The
holes on the brackets are in slot form to permit movement of the door by about 18 mm.
@If an air seal brush must be installed between the sliding panel and the upright or wall, adjust the panel so that there is
a space of about 1 mm between it and the brush along the entire length;
-Adjust the height of the sliding panels (Fig.14) using the special adjustment screws on the carriages (Fig.13). After
performing this operation, tighten the screws on the load-bearing wheels and raise the anti-derailing wheel.
-Loosen the fastening screws on the carriages and insert the no. 10 fixed wrench in the height adjustment screw on the
carriage and turn it to the left or right so that the door panel is about 5 mm off the floor (height for the standard runner);
-Determine the distance “A” for adjustment of the door panel (Fig. 13);
Load-bearing
wheels
Anti-derailing wheels
Height adjustment
Anti-derailing wheels
LEFT
Load-bearing wheels
Fastening screw
Adjustment screw
Carrello
RIGHT
Carriage Carriage
fastening screwfastening screw
Carriage
fastening screw
Fig. 11
Fig. 10
Wheel glide
profile
Fig. 12
Rear part of door panel
13
INSTRUCTIONS FOR INSTALLATION AND USE
EN
K500

Lower carriage bracket
Standard adapter
Runner on floor
LPF
Fig. 14
5
Fig. 13
A
A
14
INSTRUCTIONS FOR INSTALLATION AND USE
EN K500

3.6
INSTALLING THE MOTOR MODULE, BELT TRANSMISSION, BELT,LOGLINE
BELT TRANSMISSION
BELT TENSION ADJUSTMENT
Lower belt bracket – front carriage – panel opening toward the right
Upper belt bracket – front carriage – panel opening toward the left
K500 - (Fig.15 )
2000 160 1266 2 x 2520
2200 160 1370 2 x 2728
2400 160 1474 2 x 2936
2600 160 1578
2 x 3144
2800 160 1682 2 x 3352
3000 160 1786 2 x 3560
3200 160 1890 2 x 3768
1600 160 1058 2 x 2104
1800 160 1162 2 x 2312
VPA AB
D Belt
L
213
317
421
525
629
733
837
941
1045
B A
LEFT DOOR PANEL
A
B
RIGHT DOOR PANEL
CC
BA
A
B
RIGHT DOOR PANEL
LEFT DOOR PANEL
C
C
L
L
mm mm mm mm mm
C
Door center
Fig. 15
BELT TENSION ADJUSTMENT
BELT TRANSMISSION
MOTOR MODULE
MOTOR MODULE
15
INSTRUCTIONS FOR INSTALLATION AND USE
EN
K500

Fig. 16
No. 6 hexagonal wrench
VTM
Motor module
nut
Fig. 17
No. 6 hexagonal wrench
Belt transmission
VTF
Nut
Fig. 18
ABelt tension
adjustment
VTF
C
Fig. 19
MOTOR MODULE
Installing the motor module (Fig.16):
-Fit the transmission with the specific fastening holes in the
VTF screws and tighten them;
-Fit the motor module with the slots provided for fastening in
the VTM screws, check the reference mark on the crossbar
once more and tighten the VTM screws.
Before installing the motor module, belt transmission and
belt on the crossbar, prepare and install the wires necessary
for the electrical connections and make sure the carriages,
door panels and runners on the floor have been fully
adjusted and positioned.
-Mark the reference measurements on the crossbar using
the tables Fig.15;
-Loosen the two VTM screws on the crossbar for fastening
the motor module;
Installing the belt transmission (Fig.17):
-Mark the reference measurements on the crossbar using
the tables Fig.15;
-Remove the two VTF screws on the crossbar for fastening
the belt transmission;
Installing the transmission belt :
-Install the transmission belt on the motor and transmission
pulley making sure the belt junction brackets are positioned
as shown in Fig.20-21. (Upper bracket for door opening to
the left, lower bracket for door opening to the right).
-To check the tension, with the handshake bring the two
edges of the belt as shown in Fig. 19.The tension is enough
if there is some resistance before the contact of the two
edges.
-Tighten screws “VTF” after checking that the transmission
is aligned with the crossbar.
-To tighten the belt, loosen screws “VTF” on the
transmission and turn screw “C” to obtain the proper belt
tension.
-Fig.18 Slightly loosen screws “A” on the tension
adjustment, take the belt transmission to the end of its run
and tighten screws “A”.
BELT TRANSMISSION
16
INSTRUCTIONS FOR INSTALLATION AND USE
EN K500

LEFT DOOR – opening toward the left
RIGHT DOOR – opening toward the right
Front door carriage
Horizontal adjustment slots
Screws M6x8
Screws M6x10
Lower belt bracket
Door drive bracket
M6x8 screws
M6x10 screws
Upper belt bracket
Front door carriage
Horizontal adjustment slots
Door drive bracket
17
INSTRUCTIONS FOR INSTALLATION AND USE
Fig. 20
Fig. 21
EN
K500 17
INSTRUCTIONS FOR INSTALLATION AND USE
EN
K500

3.8
INSTALLING THE DOOR LOCK
During installation, make sure that when the door is closed with the lock on, it must be possible to open the door manually
by at least 2-3 mm. This tolerance is necessary to enable the lock to be released without difficulty.
Attention!: The door block system is not to be considered as
a device for protection against break-ins.
18
INSTRUCTIONS FOR INSTALLATION AND USE
EN K500
Carriage lock fastener
Fig. 24
Front carriage
RIGHT DOOR PANEL
Fig. 23
Carriage lock fastener
Fastening screw
Front carriage
Door lock
LEFT DOOR PANEL
Fig. 22
Door lock

19
INSTRUCTIONS FOR INSTALLATION AND USE
3.9
INSTALLING THE CASING
antivibration
felt
M3,5x9,5 screws for
fastening casing
Fasten the lateral caps on the beam using 3 screws type TSP d3.5x9.5 for each cap, supplied in the hardware package.
Apply an antivibration felt strip every 300mm along the beam (Fig.25 Ref.1).
Fit the upper part of the casing in its housing on top of the beam, holding it in a tilted position at a 30° angle and insert it until
it is flush (Fig.25 Ref.2).
Fasten the casing to the beam using two more screws type TSP d3.5x9.5 (Fig.25 Ref.3).
If it should not be possible to fasten the casing from the side, proceed as follows:
-Drill symmetrical holes in the casing cover using a suitable drill with a Ø6.5 bit for aluminum, with the measurements
and position indicated in Fig.25 Ref.4
-Fasten the casing to the beam using the two screws type TCEI M5x10.
In case the side caps were not mounted, it would be convenient to screw no. 2 AF TC screws 2.9x9.5 at the beam ends
(perform a pilot hole Ø 2.4), as shown in fig. 25, ref. 5-6, to lock the wheels glide profile.
Fig. 25
Screw M2,9x9,5
( ) pilot hole Ø 2.4 to lock the
wheels glide profile
1
2
3
A
Detail A
Detail A
56
5
4
EN
K500
Rating place and
“CE” marking
4
M5x10 screws for
fastening casing
Rating place and
“CE” marking

4.1
GENERAL RECOMMENDATIONS
IT
ELECTRICAL CONNECTION
4
&The electrical power line to which the control unit is connected must comply with the requisites foreseen by the laws in
force in the country of installation, and must comply with the technical requisites listed in table 1 and on the “CE” rating
plate .
&Before making electrical connection of the automation, make sure the power cord has not been damaged.
Electrical connection of the automation must be made exclusively by qualified technical personnel in possession of
the professional requisites foreseen by the laws in the country of installation, who must issue the client a certificate
of conformity of the connection and/or installation made.
&The power supply system to which the equipment is connected shall be provided with an omnipolar magneto-thermal
differential 30mA switch with aperture of at least 3 mm between the contacts. This device shall be installed in the power
supply system in accordance with the requisites contemplated in the legislation in force in the country of installation.
&Whatever type of electrical material is used for connection (plug, cord, terminals, etc.), it must be suitable for the use,
with the “CE” seal of approval and must comply with the requisites foreseen by the laws in force in the country of
installation. For the wiring, use cables with double insulation up to the immediate vicinity of the connectors.
&The installation must include a ground wire longer than the power cord so that, in case of traction, the ground wire is
the last to stretch.
&We recommend the following types of power cables: H05VV-F 3X0.75, H05RN-F 3X0.75.For the analogue switch
cable we recommend using a multipole 8 x 0.5 cable type LI-YY, and for the digital switch 4x0.5 LI-YY. ( Cable ‘shielding’
should only be used for cable lengths in excess of 20 meters ).
&The hole drilled on the profile for passage of the power cord must be made without any rough or sharp edges or sharp
corners that could damage the wire.
20
4.2
INSTRUCTIONS FOR INSTALLATION AND USE
ELECTRICAL CONNECTION
EN K500
Then fasten it to the crossbar using the screws and nuts supplied, as shown in figure 2.
- Before fastening the door to the wall, drill a hole on the bottom of the crossbar (or more than one if you need to connect
accessories) where the power cables emerge from the wall. The holes should be 10 mm in diameter, fitted with the rubber
cable sleeves supplied.
- If the raceway has not already been installed, cut it to size in accordance with the tables in paragraph 3.6, and drill it as
shown on figure 1 by using an aluminium drill bit having diameter 6.5mm.
The spacing between nut and nut should be 400 mm.
- Make sure there is a switch with a contact opening of at least 3 mm between the automation and the mains, for omnipolar
disconnection of power.
- Thread the power cable through the cable sleeve as shown in figure 3.
- Pass the cable towards the right along the track of the crossbeam, using the plates provided to keep the cables in their
housing. Make them come out near the right end-of-travel stop.
- Make sure the cables are securely fastened, possibly using special clamps to keep them in order.
- Connect the cables of any accessories as described in the appropriate figures .
- Make sure that all the cables are inside the duct and that they cannot come into contact with moving parts once
positioned.
- Pass the cables in the front section over the belt/encoder transmission, using the groove on the crossbar, and inside the
special raceway.
During installation, make sure that the conductor cables are secured by an additional attachment near the terminals or
electrical connections, i.e. using bands.
- Insert the power supply cable into the dedicated band and secure it using the bolt provided. Connect it to the terminal
after having stripped the cable;
Make sure that the cables are stripped near the terminals.