Toro Groundsmaster 3320 Series User manual

FormNo.3393-997RevB
15CubicFootBaggerKit
Groundsmaster®3320or3280-DSeriesTractionUnit
ModelNo.30356—SerialNo.315000001andUp
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationofIncorporation(DOI)at
thebackofthispublication.
Safety
•Tomaintainmachinecontrolandimprovethestability
ofthemachine,mount34kg(75lb)ofweightonthe
left,frontwheelofthetractionunitbeforeusingthis
kit.RefertothetractionunitOperator’sManualforany
additionalweightrequirements.
•Stayawayfromthehopperandthehopperlinkageduring
operation.
•Neveroperatethecollectionsystemwiththehopper
coversopen.
•Grasscatchercomponentsaresubjecttowear,damage,
anddeterioration,whichcouldexposemovingparts
orallowobjectstobethrown.Frequentlycheckthe
componentsandreplacethemwithmanufacturer’s
recommendedparts,whennecessary.
•Stoptheenginebeforeremovingthegrasscatcheror
uncloggingthechute.
•Beforeraisingthehopper:
–Ensurethatthemachineisonlevelground.
–DisengagethePTO.
–Clearbystandersfromtheareaaroundthehopper
andthehopperlinkage.
–Checktheoverheadclearance.
•Donotdumptheclippingsoveranembankment.
•Lowerthehopperfullybeforedrivingthemachine.
•Thegrasscatchercanobstructtheviewtotherear.Use
extracarewhenoperatingthemachineinreverse.
•Ifyouremovethegrasscatcher,besuretotheinstallany
dischargedeectororguardthatyoumighthaveremoved
toinstallthegrasscatcher.Donotoperatethemower
withouteithertheentiregrasscatcherorgrassdeector
inplace.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,relieveallthepressureinthesystem
bystoppingtheengineandloweringtheimplementto
theground.
•Useextracarewithgrasscatchersorotherattachments.
Thesecanchangetheoperatingcharacteristicsandthe
stabilityofthemachine.
•Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturnthe
machine.
•Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthestabilityofthemachine.Use
extremecautionwhileoperatingneardrop-offs.
•Usecarewhenloadingorunloadingthemachineinto
atrailerortruck.Ifthemachineistobedrivenonto
atruckortrailerwithafullhopper,alwaysmoveitin
reverseuptheramp.
•Donotwalkunderthehopperorservicethemachine
unlessthehopperisfullyraisedandempty,withhydraulic
linesdisconnectedatthequickcouplersorthehopper
fullylowered.
•Donotremoveanyhydrauliclineunlessthehopperis
fullyloweredorfullyraisedandempty.
•Ensurethatallhydrauliclineconnectorsaretightandthat
allhydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompin-holeleaksor
nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor
leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinanddoserious
damage.Ifuidisejectedintotheskin,itmustbe
surgicallyremovedwithinafewhoursbyadoctorfamiliar
withthisformofinjuryorgangrenemayresult.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3393-997*B

•Ifyoueverneedmajorrepairsordesireassistance,contact
anAuthorizedToroDistributor.
•Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
107-2931
1.Warning—readtheOperator'sManual.
2.Crushinghazard—donotgetunderthehopperasitlowersandkeepbystandersasafedistancefromthemachine.
108-9694
1.Warning—readtheOperator'sManual;3.7m(12ft)
clearanceisrequiredfordumping.
2.Crushinghazard—donotgetunderthehopperasitlowers
andkeepbystandersasafedistancefromthemachine.
3.Tippinghazard—keepthehopperloweredwhilemoving
themachineanddonotdumpthehopperoveradrop-off
orembankment.
4.Thrown-objecthazard—donotmovethemachinewiththe
hopperopen.
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Control-valveassembly1
Control-valvehandle1
Control-valve-pivotlever1
Socket-headscrew(#10x1-1/4inch)1
Locknut(#10)1
Clevispin1
Cotterpin1
Hydraulichose3
Bolt(1/4x2-3/4inches)3
1
Flangelocknut(/4inch)3
Mountthecontrolvalve.
Frameassembly1
Lefthopper-mountingbracket1
Bolt(#10)4
Locknut(#10)4
Bolt(5/16x1-1/4inch)4
Locknut(5/16inch)4
Righthopper-mountingbracket1
Couplerbracket1
Bolt(3/8x1inch)4
Lockwasher(3/8inch)2
Locknut(3/8inch)2
Rearhopper-mountingbracket1
Strap2
Bolt(1/2x1-1/4inches)2
Bolt(1/2x1-1/2inches)2
Bolt(1/2x3-1/2inches)2
Flatwasher(1/2inch)4
Locknut(1/2inch)4
Lockwasher(1/2inch)2
Disconnectpin1
Long,weldedmountingpin1
Short,weldedmountingpin1
2
Self-tappingscrew(1/4x3/4inch)2
Installtheframeassembly.
Hydraulichoses2
Protectivesleeve1
Retainingring1
Retainingring1
Dustplug1
Dustcap1
3
Quickdisconnect(nippleandcoupler)1
Connectthehydraulichoses.
Hopper-stopassembly1
Bolt(1/2x4-1/2inch)2
4Locknut(1/2inch)2
Installthehopperstopassembly.
Wireharness1
5Cableties6Connectthewireharness.
3

ProcedureDescriptionQty.Use
Hopperassembly1
Weldedmountingpin2
Hairpincotter(for1/2inchshaft)2
Hairpincotter(for1/4inchshaft)2
Carriagebolt(5/16x1inch)2
6
Flangelocknut(5/16inch)2
Installthehopperassembly.
Topshield1
Wideshield1
Narrowshield1
Shortat1
Shortat1
Screw(#10x1inch)8
7
Flangenut(#10)8
Installthefrontblowoutshields.
Wheelweight1
Threadedrod2
Lockwasher4
Flatwasher2
8
Hexnut6
Mountthewheelweight.
MediaandAdditionalParts
DescriptionQty.Use
Operator’sManual1
PartsCatalog1
Reviewthesematerialsandstoretheminanappropriate
place.
4

1
MountingtheControlValve
Partsneededforthisprocedure:
1Control-valveassembly
1Control-valvehandle
1Control-valve-pivotlever
1Socket-headscrew(#10x1-1/4inch)
1Locknut(#10)
1Clevispin
1Cotterpin
3Hydraulichose
3Bolt(1/4x2-3/4inches)
3Flangelocknut(/4inch)
Procedure
1.Removetheseatandtheseatbasefromthemachine.
2.Loosenthefueltankmountingfastenerssothatyou
canraisethefueltankenoughtogainaccesstothe
rightfender.
3.Locatethe3holesintherightfender.
•Iftherearholeislocated9.5cm(3-3/4inches)
fromtheedgeofthefenderasshowninFigure1,
proceedtostep4.
Figure1
1.Rightfender2.9.5cm(3-3/4inches)
•Iftherearholeislocated7.0cm(2-3/4inches)
fromtheedgeofthefenderasshowninFigure2,
relocatetheholes.UsethedimensionsinFigure3
tolocate,markanddrill3holes(8.7mmor11/32
inch)inthefender.
Figure2
1.Rightfender2.7.0cm(2-3/4inches)
Figure3
1.8.9cm(3-1/2inches)4.9.5cm(3-3/4inches)
2.3.2cm(1-1/4inches)5.8.7mm(11/32inch)
diameter
3.5.7cm(2-1/4inches)
Steps4through8pertainonlytotractionunits
withserialnumberspriorto310999999.
4.Mountthecontrolvalveandthepivotlevertotheright
fenderwith3bolts(1/4x2–3/4inch)and1/4ange
locknutsasshowninFigure4.
5

Figure4
1.Controlvalve4.Pivotlever
2.Liftvalve5.90°tting(operatorsideof
valve)
3.Steeringhose6.90°tting(outersideof
valve)
5.Placeadrainpanundertheliftvalve(Figure4).
6.Disconnectthesteeringhose(Figure4),fromthe“P”
port(upperrearport)oftheliftvalve.
Note:Thehosecomesfromthesteeringvalve
Note:MakesurethattheO-ringsarelubricatedwith
hydraulicoilandareinpositionbeforemakingany
hydraulicconnections.
7.Connectthesteeringhose(fromtheliftvalve“P”port)
tothe90°ttingontheoperatorsideofthecontrol
valve(Figure4).
8.Connectthehydraulichosewithastraightttingand
45°ttingtothe“P”portoftheliftvalveandtothe90°
ttingontheoutersideofthecontrolvalve(Figure4).
Steps9through13pertainonlytotractionunits
withserialnumbers311000001andup.
9.Mountthecontrolvalveandthepivotlevertotheright
fenderwith3bolts(1/4x2-3/4inch)and1/4ange
locknutsasshownin(Figure5).
Figure5
1.Controlvalve4.Pivotlever
2.Liftmanifold5.90°tting(operatorsideof
valve)
3.Steeringhose6.90°tting(outersideof
valve)
10.Placeadrainpanundertheliftmanifold(Figure5).
11.Disconnectthesteeringhose(Figure5)fromtheupper
sideportoftheliftmanifold(thehosecomesfromthe
steeringvalve).
Note:MakesurethattheO-ringsarelubricated
withhydraulicoilandinpositionbeforemakingany
hydraulicconnections.
12.Connectthe30.5cm(12inch)hosetothedisconnected
steeringhoseandtothe90°ttingontheoperatorside
ofthecontrolvalve(Figure5).
13.Connectthelongerhydraulichosewiththestraight
ttings(includedinkit),tothevacatedportonthelift
manifoldandtothe90°ttingontheoutersideofthe
controlvalve(Figure5).
14.Connectthe2hydraulichoseassembliestothettings
ontopofthecontrolvalve(Figure6).
6

Figure6
1.Hydraulichoses2.Protectivesleeve
Note:Makesurethatthe2hydraulichosesare
orientedsothattheypointstraightouttheleftsideof
thecontrolvalveasshowninFigure7.Thiseliminates
thechanceofthehosesinterferingwiththefueltank.
Figure7
1.Hydraulichoses
15.Installtheprotectivesleeveoverthehoses(Figure6).
Note:Theremainderofthehoseinstallationwillbe
completeafteryouinstallthehopperframe.
16.Removethedrainpanfromunderthemachine.
17.Removetheknock-outplug,underthedecalinthe
lowercontrolpanel(Figure8andFigure9).
Figure8
1.Knock-outpluglocation
Figure9
1.Knock-outplug
18.Mountthecontrol-valvehandletothevalvespoolwith
aclevispinandcotterpin.
19.Mountthepivotlevertothehandlewithasocket-head
screwandalocknut(Figure10).
7

Figure10
1.Control-valvehandle3.Valvespool
2.Pivotlever4.Controlknob
20.Installthecontrolknobtothehandle(Figure10).
21.Installthefuel-tankfasteners.
22.Installtheseatbaseandtheseat.
2
InstallingtheFrameAssembly
Partsneededforthisprocedure:
1Frameassembly
1Lefthopper-mountingbracket
4Bolt(#10)
4Locknut(#10)
4Bolt(5/16x1-1/4inch)
4Locknut(5/16inch)
1Righthopper-mountingbracket
1Couplerbracket
4Bolt(3/8x1inch)
2Lockwasher(3/8inch)
2Locknut(3/8inch)
1Rearhopper-mountingbracket
2Strap
2Bolt(1/2x1-1/4inches)
2Bolt(1/2x1-1/2inches)
2Bolt(1/2x3-1/2inches)
4Flatwasher(1/2inch)
4Locknut(1/2inch)
2Lockwasher(1/2inch)
1Disconnectpin
1Long,weldedmountingpin
1Short,weldedmountingpin
2Self-tappingscrew(1/4x3/4inch)
Procedure
1.Removethehairpincotterandpinsecuringtheright
sideoftheROPStothepivotbracket(Figure11).
8

Figure11
1.ROPS(rightside)2.Pin
2.Installthepinfromtheleftsideofthepivotbracket
andsecureitwiththehairpincotter.
3.Usingthemountingholesintheleftsideoftheframe,
securethelefthoppermountingbrackettotheframe
with4bolts(5/16x1-1/4inch)andlocknuts(Figure
12).
Note:Fitthenotchinthebracketaroundthehood
latch.
Figure12
1.Lefthopper-mountingbracket
4.Securethetopoftherighthopper-mountingbracketto
therightsideofthemachinewith2bolts(3/8x1inch)
and3/8inchlockwashers(Figure13).Thenotchin
thebracketistotaroundthehoodlatch.
5.Securethebottomofthebracketandcouplerbracket
totheframewith2bolts(3/8x1inch)andlocknuts
(Figure13).
Figure13
1.Righthopper-mounting
bracket
2.Couplerbracket
Note:OnModels30343and30344withserial
numbers260000001andup,removetheoutsiderear
weight.Retainthemountingfastenersforfutureuse.
6.Positiontherearhopperbracketontherearframe
asshowninFigure14whilealigningthe2bottom
mountingholeswiththeholesintheframe.Usingthe
bracketasaguide,locate,mark,anddrilltheremaining
2holes(9/16inch)intherearframe.
Figure14
1.Rearhopper-mounting
bracket
3.Bolts(1/2x1-1/4inch)
2.Drilltheholesforthese
bolts.
7.OnModels30343and30344withserialnumbers
260000001andup,install2bolts(1/2x1-1/4inch)
(fromthekit)and2previouslyremovedsetsoflock
washers(1/2inch)andatwashers(1/2inch)inthe
outerframeholestosecuretheinsideweight(Figure
14).
8.Ontractionunitswithserialnumbers250000001
through259999999,mountthetopoftherear
hopper-brackettotheframeusing2bolts(1/2x
9

1-1/4inch),mountingstrap,and2locknuts(1/2inch)
(Figure14).
Note:Positionthestrapbetweentheframeandthe
bracket.
9.Ontractionunitswithserialnumbers260000001and
up,mountthetopoftherearhopperbrackettothe
frameusing2bolts(1/2x3inch),mountingstrap,2
atwashers(1/2inch),and2locknuts(1/2inch)as
showninFigure14.
Note:Positionthestrapbetweentheframeandthe
bracket.
10.Ontractionunitswithserialnumbers250000001
through259999999,mountthebottomofthebracket
totheframewith2bolts(1/2x1-1/2inch),mounting
strap,2atwashers(1/2inch),and2locknuts(1/2
inch).
Note:Positionthestrapbetweentheframeandthe
bracket.
11.Ontractionunitswithserialnumbers260000001and
up,mountthebottomofthebrackettotheframe
with2bolts(1/2x1-1/2inch),mountingstrap,2at
washers(1/2inch)and2lockwashers(1/2inch).
Note:Positionthestrapbetweentheframeandthe
bracket.
12.Fromtherearofthemachine,slidethefrontofthe
hopperframeontotheside-mounting-bracketpinsand
therearoftheframeovertherearbracketpin.
13.Securetherearoftheframetothebracketpinwiththe
disconnectpin(Figure15).
Figure15
1.Disconnectpin
14.Installtheshortandthelongweldedmountingpins
throughthearmassemblyandthemain-lift-arm
assembly(Figure16).
Figure16
1.Armassembly3.Shortpin(onleftside)
2.Main-lift-armassembly4.Longpin(onrightside)
15.Securethepinswithself-tappingscrews(1/4x3/4
inch).
3
ConnectingtheHydraulic
Hoses
Partsneededforthisprocedure:
2Hydraulichoses
1Protectivesleeve
1Retainingring
1Retainingring
1Dustplug
1Dustcap
1Quickdisconnect(nippleandcoupler)
Procedure
1.Slidetheloopendofthedustplugovertheendof
hydraulichosefromfrontvalvetting.
2.Insertthefemalecouplerthroughthebottomholein
thecouplerbracketandsecurewitharetainingring.
3.Securethehoseassemblytothefemalecoupler(Figure
17).
4.Slidetheloopendofthedustcap(Figure17)overthe
endofthehydraulichosecomingfromtherearvalve
tting.
5.Installthemalenippletothehoseend.
6.Inserttheendofthehosethroughthetopholeinthe
couplerbracket(Figure17).
10

7.Securethehoseassemblytothebracketwitharetaining
ring.
8.Connecttheappropriatehydraulichosefromthe
hopperassemblytothehosesinstalledtothecoupler
bracket.
Figure17
1.Tophydraulichose4.Dustcap
2.Couplerbracket5.Bottomhydraulichose
3.Retainingring6.Dustplug
4
InstallingtheHopper-Stop
Assembly
Partsneededforthisprocedure:
1Hopper-stopassembly
2Bolt(1/2x4-1/2inch)
2Locknut(1/2inch)
Procedure
1.Removethe2boltsandnutssecuringtheROPStube
totherightsideofthemachine(Figure18).
1
G024265
2
3
4
Figure18
1.ROPStube3.Locknuts(1/2inch)
2.Hopper-stopassembly4.Bolts(1/2x4-1/2inch)
2.Mountthehopperstopassemblytotheoutsideof
theROPStubewith2bolts(1/2x4-1/2inch)and
locknuts(1/2inch)asshowninFigure18.
Note:Ensurethatyoupositionthehopperstopwith
thepadsurfaceforwardoftheROPStube.
5
ConnectingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
6Cableties
Procedure
1.Unplugthewireharnessconnectorfromtheseat
switch.
2.Plugtheteeendofthehopper-switchharnessintothe
seatswitchandtheseat-switchharness.
3.Routetheharnesstothehopperswitchmountedto
theframetube(Figure19)andplugtheharnessinto
theswitch.
11

Figure19
1.Hopperswitch
6
InstallingtheHopper
Assembly
Partsneededforthisprocedure:
1Hopperassembly
2Weldedmountingpin
2Hairpincotter(for1/2inchshaft)
2Hairpincotter(for1/4inchshaft)
2Carriagebolt(5/16x1inch)
2Flangelocknut(5/16inch)
Procedure
1.Removethetiestrapssecuringthetierodstothe
hopperarms.
2.Install2carriagebolts(5/16x1inch)andange
nutsintheholesinthehopperarmwheretiestraps
previouslywere.
3.Slidethehopperassembly(hoppercovertorear)into
thesideframewhilealigningthemountingholesin
hopperwiththeholesinframe(Figure20).
Figure20
1.Hopperassembly2.Mountingpins
4.Securethehoppertotheframewith2weldedmounting
pinsandhairpincotters(Figure20).
5.Securethehoppertierodstotheframewithhairpin
cotters(Figure21).
Figure21
1.Hoppertierod
6.Adjustthetierodsupordowntoensurethatthe
hopperislevelwiththemachineanditdoesnotcontact
themachineduringoperation.
12

7
InstallingtheFrontBlowout
Shields
Partsneededforthisprocedure:
1Topshield
1Wideshield
1Narrowshield
1Shortat
1Shortat
8Screw(#10x1inch)
8Flangenut(#10)
UsingtheHopperwitha52-inchDeck
Note:Thefollowinginstructionsareasviewedfromthe
frontofthemachine.
1.Securethewideshieldtotheleftinsidelipofthe
hopperopeningwithalongat,3screws(#10x1
inch),and3angenuts(#10)asshowninFigure22.
Figure22
1.Wideshield4.Narrowshield
2.Longat5.Shortat
3.Narrowshield
2.Securethenarrowshieldtotherightinsidelipofthe
hopperopeningwithalongat,3screws(#10x1
inch)and3angenuts(#10)asshowninFigure22.
3.Securethetopshieldtotheupperinsidelipofthe
hopperopeningwithashortat,2screws(#10x1
inch)and2angenuts(#10)asshowninFigure22.
Note:Usethe2mountingholesontherightsideof
theopeningonly.
UsingtheHopperwitha60-or62-inch
Deck
Note:Thefollowinginstructionsareasviewedfromthe
frontofthemachine.
1.Securethewideshieldtotherightinsidelipofthe
hopperopeningwithalongat,3screws(#10x1
inch)andangenuts(#10)asshowninFigure23.
2.Securethenarrowshieldtotheleftinsidelipofthe
hopperopeningwithalongat,3screws(#10x1
inch)andangenuts(#10)asshowninFigure23.
3.Cut1-1/2inchesofmaterialoffthebottomedgeof
thetopshield.
4.Securethetopshieldtotheupperinsidelipofhopper
openingwithashortat,2screws(#10x1inch)and2
angenuts(#10–24)asshowninFigure23.
Note:Usethe2mountingholesontheleftsideof
theopeningonly.
Figure23
1.Wideshield4.Narrowshield
2.Longat5.Shortat
3.Narrowshield6.Cutoff1-1/2inches
13

8
MountingtheWheelWeight
Partsneededforthisprocedure:
1Wheelweight
2Threadedrod
4Lockwasher
2Flatwasher
6Hexnut
Procedure
Note:RefertothetractionunitOperator’sManualforthe
requirementsfortheleft-sideweight.
1.Measurethedepthofthewheelrimbymeasuringthe
distancefromtheholetotheoutsideedgeoftherim.
2.Add3-7/8inchestothemeasurementinstep1.This
becomesdimension“A ”inFigure24.
Figure24
1.Wheelweight3.“A”dimension
2.Threadedrod
3.Threadahexnutontoeachthreadedrodtothe“ A”
dimension.
4.Insertthethreadedrodsthrough2oppositeholesin
therimandsecuretheminplacewithlockwashers(1/2
inch)andhexnuts(Figure24).
5.Placethewheelweightovertheendsofthethreaded
rodsandsecureinplacewiththeatwashers,lock
washers,andhexnuts(Figure24).
Note:Donotovertightenthehexnutsordamageto
theplastichousingoftheweightmayoccur.
Note:Ifthereisexcessthreadprotrudingfromthe
nutsorinsideofwheel,cutitoffwithahacksaw.The
threadedrodmustnotcontactanypartsofthemachine
whilethewheelisrotating.
Important:Refertotheweightchartinthe
tractionunit Operator’ s Man ual foradditional
weightrequirements
Note:Whenthehopperisusedwitha62-inchdeck
(Model30551)andblowerkit(Model30506)ona
Groundsmaster3280-DoraGroundsmaster3320,you
mustusethewheelweightkit(11-0440).Secureboth
weightstotheleftwheelusing4bolts(1/2-13x4-1/2
inch)(ToroPartNumber325-18)andthe4nuts(1/2
inch)includedinthekit.Thesuppliedwheelweight
willcontacttherearcastorwheelonthedeck,ifitis
installed.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
BeforeOperatingtheHopper
1.Starttheengine.
2.Raiseandlowerthehopperseveraltimesbymoving
thecontrol-valveleverforwardtolowerthehopper
andmovingtheleverrearwardtoraisethehopper.
3.Checktheoperationoftheinterlockswitchasfollows:
•RaisethehopperandengagethePTOswitchwhile
theengineisrunning.Theengineshouldstop
within2seconds.Iftheenginestops,theswitchis
operatingcorrectly;proceedtonextstep.Ifthe
enginedoesnotstop,thereisamalfunctioninthe
interlocksystem.
•Raisethehopperandpressthetractionpedal
whiletheengineisrunningandthePTOlever
isdisengaged.Theengineshouldstopwithin2
seconds.Iftheenginestops,theswitchisoperating
correctly;continueoperation.Iftheenginedoes
notstop,thereisamalfunctionintheinterlock
system.
4.Stoptheengine.
5.Checkforhydraulicleaks.
6.Checkthelevelofhydraulicuidinthefrontaxleand
replenishitasnecessary.Refertothetractionunit
Operator’sManualforspecications.
OperatingtheHopper
Fora52-,60-,or62-inchBlowerKit
Movethecontrol-valveleverforwardtolowerthehopper;
movetheleverrearwardtoraisethehopper.
14

OperatingTips
DANGER
Anuncovereddischargeopeningwillallowobjects
tobethrownatyouorbystanders.Also,contact
withthecutting-unitbladescouldoccur.Thrown
objectsorbladecontactcancauseseriouspersonal
injury.
•Neveroperatethemachinewithoutthegrass
collectorordeectorinplace.
•Neverplaceyourhandsorfeetinornearachute,
blower,orcuttingunit.
Forthebestperformance,regulatethetractionpedaltokeep
theenginespeedhighandconstant.Agoodruletofollowis
todecreasethegroundspeedastheloadonthecuttingblade
increases;andincreasethegroundspeedastheloadonthe
bladedecreases.Thisallowstheengine,whichisworking
withthetransmission,tosensethepropergroundspeed
whilemaintaininghighblade-tipspeednecessaryforgood
quality-of-cut,vacuumingaction,andthrowinggrassintothe
hopper.Iftheblowerspeeddropstoolow,pluggingmay
result.RefertothecuttingunitandtractionunitsOperator’s
Manualfortheoperationofeach.
Important:Usecaretoavoidacollisionbetweenthe
hopperandanystationaryobjects.Alwaystrimwiththe
leftsideofthecuttingunit.
•Inateallthetiresonthetractionunitto124to137kPa
(18to20psi).
•Thisgrasscollectorisdesignedforuseinwetordry
conditions.Donotcollectextremelylonggrassasthe
hopperwilllltooquickly.
•Whencollectingwet,heavygrass,someclippingsmaynot
bethrowncompletelythroughthechute.Theholeinthe
bottomofthechuteallowstheseclippingstodropout
withoutpluggingthechute.Whenthishappens,reduce
thegroundspeed.
•Thebumper,whichprotectstheblowerhousing,doesn’t
extendfarenoughtopreventthechanceofthehopperor
hopperframefromstrikingastationaryobject.Stayfar
enoughawayfromobstructionstoavoidcollisions.Trim
withtheleftsideofthecuttingunitonly.
•Whileoperatingthebagger,checkfrequentlyfor
excessiveclippingsleftontheturforuncutgrass.If
thoseconditionsoccur,theblowerorcuttingunitmaybe
plugged.Stopthemachine,disengagethePTO,setthe
brake,andstoptheengine.Checkforobstructionsinthe
chute,blowerorcuttingunit.Clearanyobstructionusing
astickorsimilartool.Checkthetensionontheblower
belt.Ifthebeltisslipping,adjustit.
•Thegrass-collectorhopperisdesignedtoexhaustair
besidethechute.Thisallowsthehoppertollcompletely
withoutdecreasingperformance.Grasswillfallthrough
theopeninginthefrontofthehopperwhenhopperis
full.Immediatelydisengagethepowertakeoffandempty
thehopper.
•Cutthegrassoften,especiallywhentheturfgrowthis
rapid.Ifyoudesireshorterturf,cutthegrassagain.
Overlaptheswathstoproduceanevencuttingpattern.
Important:Whentransportingthemachine,set
thehopperinthedownpositionwiththerearcover
latchedoverthelargecover.
RemovingtheHopperand
Frame
1.Stopthemachine,disengagethePTO,setthebrake,
andstoptheengine.
2.Movethehopper-control-valveleverforwardand
reverseafewtimestoreleasethepressureinthe
hydraulicsystem.
3.Disconnectthequickcouplersonthehydraulicline.
4.Removethe2hairpincotterssecuringthetierodsto
theframe.
5.Removethe2weldedmountingpinsandhairpin
cotterssecuringthehoppertotheframe.
6.Removethehopperfromtheframe.
7.Disconnectthewireharnessfromtheswitchonthe
hopperframeorseatandremoveitfromthetraction
unit.
Note:Keeptheharnesswiththehopper.
Note:Thehopperframeisheavy.Supporttheframe
whenremovingitorhaveahelperassistyou.
8.Removethedisconnectpinsecuringtherearofthe
frametothemachine.
9.Slidetheframeoffthemachine.
10.Topreventthecontaminationofthehydrauliclines,
connectthehopperlinestogether.
11.Insertthedustcapsoverthehydraulicttingsonthe
machine.
15

Maintenance
AdjustingtheRear-Cover
Latch
Adjustthelatchassembly(Figure25)upordownifthecover
doesnotsealproperlyorifitdoesnotlatchwhenyouuse
operateit.
Figure25
1.Latchassembly
CAUTION
Araisedhoppermaynotstayintheraisedposition.
Workingunderanunsupported,raisedhoppermay
resultinaseriouspersonalinjury.
Neverworkonthehopperunlessitisinthelowered
position.
GeneralPractices
•Keepthemachineclean,checkingthattheengineisfree
ofdirtandchaff.Ensurethatallfastenersaretight.
Checkthedeectors,bafes,andshieldsforwearand
replacethemasneeded.
•Removethegrassclippingsfromthehopper,chute,
blower,andcuttingunitaftereachuse.Washthe
undersideofthecuttingunitdaily.Anexcessivebuildup
ofclippingswillimpairtheperformanceofthecollection
system.
•Refertotheoperator’smanualsforthetractionunitand
thecuttingunitsfortheservicerequirementsofeach.
Lubrication
ServiceInterval:Every25hours
GreasethecylinderandallpivotpointswithNo.2lithium
grease.Thereare8greasettingsatthevariouspivotpoints
and1ttingoneachendofthecylinder(Figure26).
Figure26
16

Notes:
17

DeclarationofIncorporation
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
30356315000001andUp15CubicFootBaggerKit,
Groundsmaster
15CU.FT.HOPPER
KIT-GM3280D15CubicFootBaggerKit2006/42/EC,
2000/14/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:EUTechnicalContact:
MarcVermeiren
ToroEuropeNV
B-2260Oevel-Westerloo
Belgium
DavidKlisTel.003214562960
Sr.EngineeringManagerFax003214581911
8111LyndaleAve.South
Bloomington,MN55420,USA
July31,2015
18

InternationalDistributorList
Distributor:Country:PhoneNumber:Distributor:Country:Phone
Number:
AgrolancKftHungary3627539640MaquiverS.A.Colombia5712364079
BalamaPrimaEngineeringEquip.HongKong85221552163MaruyamaMfg.Co.Inc.Japan81332522285
B-RayCorporationKorea82325512076Mountelda.s.CzechRepublic420255704
220
CascoSalesCompanyPuertoRico7877888383Mountelda.s.Slovakia420255704
220
CeresS.A.CostaRica5062391138MunditolS.A.Argentina54114821
9999
CSSCTurfEquipment(pvt)Ltd.SriLanka94112746100NormaGardenRussia74954116120
CyrilJohnston&Co.NorthernIreland442890813121OslingerTurfEquipmentSAEcuador59342396970
CyrilJohnston&Co.RepublicofIreland442890813121OyHakoGroundandGarden
Ab
Finland35898700733
EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760
FemcoS.A.Guatemala5024423277PerfettoPoland48618208416
ForGarderOUEstonia3723846060PratoverdeSRL.Italy390499128
128
G.Y .K.CompanyLtd.Japan81726325861Prochaska&CieAustria4312785100
GeomechanikiofAthensGreece30109350054RTCohen2004Ltd.Israel97298617979
GolfinternationalTurizmTurkey902163365993RiversaSpain34952837500
GuandongGoldenStarChina862087651338LelyTurfcareDenmark4566109200
HakoGroundandGardenSweden4635100000SolvertS.A.S.France331308177
00
HakoGroundandGardenNorway4722907760SpyprosStavrinidesLimitedCyprus35722434131
HayterLimited(U.K.)UnitedKingdom441279723444SurgeSystemsIndiaLimitedIndia911292299901
HydroturfInt.CoDubaiUnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
HydroturfEgyptLLCEgypt2025194308ToroAustraliaAustralia61395807355
IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India0091442449
4387
ValtechMorocco21253766
3636
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369
EuropeanPrivacyNotice
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ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.
TheTorowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIVACYNOTICE.
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sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.
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AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailat[email protected].
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0269RevH

ToroGeneralCommercialProductWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesToroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.374-0253RevC