Toro Reelmaster 5010- H User manual

FormNo.3450-193RevB
Reelmaster®5010-HTractionUnit
ModelNo.03674—SerialNo.410400000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3450-193*

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheseparate
productspecicDeclarationofConformity(DOC)
sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner’smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisaride-on,reel-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonwell-maintainedturf.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberplate(if
equipped)toaccesswarranty,parts,andother
productinformation.
g259591
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup.......................................................................11
1PreparingtheMachine....................................11
2AdjustingtheControl-ArmPosition.................12
3InstallingtheCuttingUnits..............................12
4MountingtheFinishingKits............................18
5UsingtheCutting-UnitKickstand....................20
6Installingthe48VDisconnectJumperand
ClosingtheSeatBase...................................20
7InstallingtheCEHoodLock...........................21
8ApplyingtheCEDecals.................................22
ProductOverview...................................................23
Controls...........................................................23
SeatControls................................................25
Specications..................................................30
Attachments/Accessories.................................30
BeforeOperation.................................................31
BeforeOperationSafety...................................31
FuelSpecication.............................................31
FuelTankCapacity...........................................31
AddingFuel......................................................32
PerformingDailyMaintenance..........................32
CheckingtheInterlockSwitches.......................32
BreakingintheMachine...................................33
DuringOperation.................................................33
DuringOperationSafety...................................33
StartingtheEngine...........................................34
ShuttingOfftheEngine.....................................34
AdjustingtheTurf-Compensation
Spring...........................................................34
AdjustingtheLift-ArmCounterbalance.............35
AdjustingtheLift-ArmTurnaround
Position.........................................................35
SettingtheReelSpeed.....................................36
UnderstandingtheDiagnosticLight..................37
OperatingTips.................................................37
AfterOperation....................................................37
AfterOperationSafety......................................37
Tie-DownPointLocations.................................38
HaulingtheMachine.........................................38
PushingorTowingtheMachine........................38
Maintenance...........................................................39
MaintenanceSafety..........................................39
RecommendedMaintenanceSchedule(s)...........39
DailyMaintenanceChecklist.............................41
Pre-MaintenanceProcedures..............................43
PreparingforMaintenance...............................43
OpeningtheHood............................................43
ClosingtheHood..............................................43
OpeningtheScreen..........................................43
ClosingtheScreen...........................................44
TiltingtheSeat..................................................44
LoweringtheSeat.............................................44
SeparatingtheGeneratorCooling-Air
Shrouds........................................................45
AssemblingtheGeneratorCooling-Air
Shrouds........................................................45
JackingPointLocations....................................46
Lubrication..........................................................47
GreasingtheBearingsandBushings................47
EngineMaintenance...........................................49
EngineSafety...................................................49
CheckingtheAirFilter.......................................49
ServicingtheAirCleaner..................................49
ResettingtheAirFilterServiceIndicator............50
OilSpecication................................................50
CheckingtheLeveloftheEngineOil.................50
CrankcaseOilCapacity....................................51
ChangingtheEngineOilandFilter....................51
FuelSystemMaintenance...................................52
DrainingWaterfromtheFuel-Water
Separator......................................................52
ReplacingtheWater-SeparatorFilter................53
BleedingtheFuelSystem.................................53
CheckingtheFuelLinesand
Connections..................................................53
DrainingtheFuelT ank......................................54
CleaningtheFuel-PickupTubeScreen.............54
ElectricalSystemMaintenance...........................57
ElectricalSystemSafety...................................57
Disconnectingthe12VBattery.........................57
Connectingthe12VBattery.............................57
Chargingthe12VBattery.................................58
Servicingthe12VBattery.................................58
Replacinga12VFuse-BlockFuse...................58
Replacinga48VCuttingUnitFuse...................59
ReplacingtheReelEnableFuse.......................59
ReplacingtheTECFuse...................................60
ReplacingtheTelematicFuse...........................60
DriveSystemMaintenance..................................61
CheckingtheTireAirPressure..........................61
CheckingtheT orqueoftheWheel
Nuts..............................................................61
AdjustingtheTractionDriveforNeutral.............61
CheckingtheRear-WheelAlignment................62
AdjustingtheRearWheelT oe-in.......................62
CoolingSystemMaintenance..............................63
CoolingSystemSafety.....................................63
CoolantSpecication........................................63
CheckingtheCoolantLevel..............................64
RemovingDebrisfromtheCooling
System..........................................................64
BrakeMaintenance.............................................65
AdjustingtheParkingBrakes............................65
AdjustingtheParking-BrakeLatch....................66
BeltMaintenance................................................67
TensioningtheAlternatorBelt...........................67
HydraulicSystemMaintenance...........................67
HydraulicSystemSafety...................................67
HydraulicFluidSpecication.............................67
CheckingtheHydraulic-FluidLevel...................68
3

CheckingtheHydraulicLinesand
Hoses............................................................68
ChangingtheChargeFilter...............................68
CheckingforLeaks...........................................69
HydraulicFluidCapacity...................................69
ChangingtheHydraulicFluid............................69
CuttingUnitSystemMaintenance........................70
BladeSafety.....................................................70
CheckingtheReel-to-BedknifeContact............70
BacklappingtheCuttingUnits...........................70
ChassisMaintenance...........................................72
InspectingtheSeatBelt....................................72
ExtendedMaintenance........................................72
ChassisandEngine..........................................72
Cleaning..............................................................73
WashingtheMachine.......................................73
Storage...................................................................73
StorageSafety..................................................73
PreparingtheTractionUnit...............................73
PreparingtheEngine........................................74
StoringtheBattery............................................74
Safety
Thismachinehasbeendesignedinaccordance
withENISO5395(whenyoucompletethesetup
procedures)andANSIB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Donotputyourhandsorfeetnearmoving
componentsofthemachine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
•Shutofftheengine,removethekey,andwait
forallmovementtostopbeforeyouleavethe
operator’sposition.Allowthemachinetocool
beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard;recycle
decal93-6689
93-6689
1.Warning—donotcarrypassengers.
decal93-6696
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
decal93-7272
93-7272
1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.
decal106-6754
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fan;entanglementhazard,
belt—stayawayfrommovingparts.
decal106-6755
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal110-0986
110-0986
1.Pressthebrakepedalandparkingbrakepedaltosetthe
parkingbrake.
2.Pressthebrakepedaltoapplythebrake.
3.Pressthetractionpedaltomovethemachineforward.
4.Reelenabledmode
5.Transportmode
5

decal110-8921
110-8921
1.Tractionunitspeed
2.Slow
3.Fast
decal110-9642
110-9642
1.Storedenergyhazard—readtheOperator'sManual.
2.Movethecotterpintotheholeclosesttotherodbracket
andthenremovetheliftarmandpivotyoke.
decal120-4158
120–4158
1.ReadtheOperator’s
Manual.
3.Engine—preheat
2.Engine—start4.Engine—stop
decal125-8754
125–8754
1.Headlights6.Slow
2.Engage7.Lowerthecuttingunits
3.Powertake-off(PTO)8.Raisethecuttingunits
4.Disengage9.ReadtheOperator’s
Manual.
5.Fast
decal127-2470
127-2470
decal133-8062
133-8062
6

decal145-5261
145-5261
1.Readthe
Operator's
Manualforfuse
information.
4.Electric7.TECcontroller
2.Powerpoint(12
V)
5.Enginestart8.TECcontroller
3.Headlights6.Airrideseat
suspension
(optional)
9.TECcontroller
decal133-2930
133-2930
1.Warning—donotoperatethismachineunlessyouaretrained.4.Tippinghazard—driveslowlywhenturning;donotturnsharply
whiletravelingfast;onlydriveonslopeswiththecuttingunits
lowered;alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,
lowerthecuttingunits,shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersoutoftheoperating
area.
6.Warning—readtheOperator'sManual;donottowthe
machine.
7

CEMachine
decal133-2931
133-2931
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator'sManual;donotoperatethis
machineunlessyouaretrained.
4.Tippinghazard—donotdriveacrossordownslopesgreater
than15°;onlydriveonslopeswiththecuttingunitslowered;
alwayswearaseatbelt.
2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake,
lowerthecuttingunits,shutofftheengine,andremovethe
ignitionkeybeforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersaway.6.Warning—readtheOperator'sManual;donottowthe
machine.
8

decal136-3721
136-3721
1.ReadtheOperator’s
Manualforlubrication
information.
6.Engineairlter11.Enginecoolant16.Fluids
2.Brakefunctions7.Engineoil12.Engineoillevel17.Capacity
3.Checkevery8hours.8.Fanbelt13.Fuel18.Fluidinterval(hours)
4.Hydraulicuid9.Battery14.ReadtheOperator’s
Manual.
19.Filterinterval(hours)
5.Tirepressure10.Radiatorscreen15.Fuel/Waterseparator
decal136-3731
136-3731
1.ReadtheOperator’sManual.5.Causticliquid/chemicalburnhazard
2.Weareyeprotection6.Explosionhazard
3.Nore,opename,orsmoking7.Containslead;donotdiscard
4.Keepbystandersaway
9

decal136-3732
136-3732
1.Acutetoxicity4.Corrosivetometals/skin
corrosion
2.Aspirationhazard5.Environmentaltoxicity
3.Flammablegases
10

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Adjustthecontrol-armposition.
3Cuttingunits5Installthecuttingunits.
4Finishingkit(soldseparately)1Mountthenishingkits(nishingkits
aresoldseparately).
5Cutting-unitkickstand1Installthecutting-unitkickstand.
6Nopartsrequired–Installthe48Vdisconnectjumperand
closingtheseatbase.
Hoodlock,seal,andjamnut1
7Washer1InstalltheCEhoodlock.
CEdecal1
Productionyeardecal1
8Warningdecal1
ApplytheCEdecals.
MediaandAdditionalParts
DescriptionQty.Use
Key2Starttheengine.
Operator'sManual1ReadtheOperator'sManualbeforeoperatingthemachine.
Engineowner’smanual1Usethemanualtoreferenceengineinformation.
DeclarationofConformity1Declarationofconformity
Operatortrainingmaterial1Reviewthematerialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,lowerthe
cuttingunits,andengagetheparkingbrake.
2.Shutofftheengine,removethekey,andwaitfor
allmovingpartstostop.
3.Checkthetireairpressurebeforeuse;referto
CheckingtheTireAirPressure(page61).
Note:Thetiresareoverinatedforshipping.
Adjustthetireairpressurebeforeoperatingthe
machine.
4.Checkthehydraulic-uidlevel;refertoChecking
theHydraulic-FluidLevel(page68).
5.Greasethemachine;refertoGreasingthe
BearingsandBushings(page47).
11

Important:Failuretoproperlygreasethe
machinewillresultinprematurefailureof
criticalparts.
6.Openthehoodandcheckthecoolantlevel;refer
toCheckingtheCoolantLevel(page64).
7.Checktheleveloftheengine-oillevel,andclose
andlatchthehood;refertoCheckingtheLevel
oftheEngineOil(page50).
Note:Theengineshipswithoilinthe
crankcase;however,checktheoillevelbefore
andaftertheengineisrststarted.
2
AdjustingtheControl-Arm
Position
NoPartsRequired
Procedure
Youcanadjustthecontrol-armpositionyourcomfort.
1.Loosenthe2boltssecuringthecontrolarmto
theretainingbracket(Figure3).
g004152
Figure3
1.Controlarm3.Bolts(2)
2.Retainingbrackets
2.Rotatethecontrolarmtothedesiredposition
andtightenthe2bolts.
3
InstallingtheCuttingUnits
Partsneededforthisprocedure:
5Cuttingunits
PreparingtheMachine
CAUTION
Ifyoudonotdisconnectthepowertothe
cuttingunits,someonecouldaccidentally
startthecuttingunit,causingseriousinjury
tohandsandfeet.
Alwaysseparatethepower-disconnect
connectorsbeforeworkingonthecutting
units(Figure44).
1.Unlatchtheseatbase,tilttheseatandbase
open,andsupportitwiththeproprods(Figure
4).
g375231
Figure4
1.Latch(seatbase)2.Proprods
2.Unpluggingthe48VDCsystem
battery-disconnectjumper(Figure5).
12

g375232
Figure5
1.48Vsystemconnector2.Battery-disconnectjumper
3.Ateachcuttingunitliftarm,removethesnapper
pinthatsecuresthecaptothepivotyoke,and
removethecap(Figure6).
g003975
Figure6
1.Snapperpin2.Cap
PreparingtheCuttingUnits
1.Removethecuttingunitsfromthecartons.
2.Assembleandadjustasdescribedinthecutting
unitOperator'sManual.
3.Makesurethatthecounterweight(Figure7)is
installedattheproperendofthecuttingunitas
describedinthecuttingunitOperator'sManual.
g027133
Figure7
1.Counterweight
4.Coatthecarrier-frameshaftwithcleangrease
(Figure8).
g375263
Figure8
1.Carrier-frameshaft
5.Repeatsteps1through4fortheothercutting
units.
13

PositioningtheTurfCompensating
Spring
CuttingUnits2and4
g378839
Figure9
1.Cuttingunit15.Cuttingunit5
2.Cuttingunit26.Reelmotor
3.Cuttingunit37.Weight
4.Cuttingunit4
1.Ifthehairpinisinstalledintherearholeofthe
compensation-springrod—removethehairpin
andinsertitintheholenexttothebracket
(Figure10).
g375689
Figure10
1.Hairpin
2.Removethe2angelocknuts(3/8inch)and2
carriagebolts(3/8x1-1/4inches)thatsecure
theturf-compensatorbrackettothecutting-unit
frame(Figure11).
g375690
Figure11
1.Carriagebolt(3/8x1-1/4
inches)
3.Flangelocknut(3/8inch)
2.Turf-compensatorbracket
3.Removetheangelocknut(3/8inch)that
securesthecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe,
andremovethecompensationspringfromthe
cuttingunit(Figure12).
Note:Donotremovetheangeserratednut
fromthecapscrew.
g375691
Figure12
1.Capscrew3.Flangelocknut(3/8inch)
2.Righttab(Carrierframe)
4.Assemblethecapscrewoftheturfcompensation
springtotherighttabofthecarrierframe(Figure
13)withtheangelocknut(3/8inch).
14

g375694
Figure13
1.Flangelocknut(3/8inch)3.Capscrew
2.Righttab(Carrierframe)
5.Aligntheholesintheturf-compensatorbracket
withtheholesinthecutting-unitframe(Figure
14).
Note:Thesupportloopofthehoseguidealigns
towardthecenterlineofthemachine.
g378789
Figure14
1.Turf-compensatorbracket3.Flangelocknut(3/8inch)
2.Carriagebolt(3/8x1-1/4
inches)
4.Inboard
6.Assembletheturf-compensatorbrackettothe
cutting-unitframewiththe2carriagebolts(3/8x
1-1/4inches)and2angelocknuts(3/8inch).
7.Torquethelocknutsandboltsto37to45N∙m
(27to33ft-lb).
8.Repeatsteps1through7fortheothercutting
unit.
InstallingtheFrontCuttingUnits
totheLiftArms
1.Slideacuttingunitundertheliftarm(Figure15).
g375274
Figure15
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
2.Assemblethepivotyokeontothecarrierframe
shaft.
3.Assemblethecaptothepivotyoke,andalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethecapandthecarrier-frameshaftto
thepivotyokewiththesnapperpin.
LockingtheCutting-UnitPivotforCutting
GrassonaHillSide—Lockthecutting-unit
pivotstopreventthecuttingunitsfromrotating
downhillwhencuttingacrossthefaceofahill.
Usetheholeinthepivotyoke(Figure16)to
lockthecuttingunit.Usetheslotforasteering
cuttingunit.
g375251
Figure16
1.Snap-pinpositions3.Slot(lift-armpivotshaft)
2.Hole(lift-armpivotshaft)
15

InstallingtheRearCuttingUnitsto
theLiftArms
CuttingUnitsadjustedfora1.2cm(3/4inch)
orHigherHeightofCut
1.Slideacuttingunitundertheliftarm(Figure17).
g375252
Figure17
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
2.Assemblethepivotyokeontothecarrierframe
shaft.
3.Assemblethecaptothepivotyokeandalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethepivotarmshaftandcaptothecarrier
frameshaftwiththesnapperpin.
LockingtheCutting-UnitPivotforCutting
GrassonaHillSide—Lockthecutting-unit
pivotstopreventthecuttingunitsfromrotating
downhillwhencuttingacrossthefaceofahill.
Usetheholeinthepivotyoke(Figure17)to
lockthecuttingunit.Usetheslotforasteering
cuttingunit.
g375251
Figure18
1.Snapper-pinpositions3.Slot(pivotyoke)
2.Hole(pivotyoke)
5.Repeatsteps1and2fortheotherrearcutting
unit.
InstallingtheRearCuttingUnitsto
theLiftArms
CuttingUnitsadjustedfora1.2cm(3/4inch)
orLowerHeightofCut
1.Removethelynchpinandwashersecuringthe
tothepivotyoketotheliftarm,andslidethe
shaftoutoftheliftarm(Figure19).
g375236
Figure19
1.Lynchpin3.Liftarm(rearcuttingunit)
2.Pivotyoke4.Washer
2.Assemblethepivotyokeontothecarrierframe
shaft(Figure20).
16

g375237
Figure20
1.Cap3.Pivotyoke
2.Snapperpin4.Carrierframeshaft
3.Assemblethecaptothepivotyoke,andalign
theholesinthecarrierframeshaft,pivotyoke,
andcap.
4.Securethepivotyokeandcaptothecarrier
frameshaftwiththesnapperpin.
LockingtheCutting-UnitPivotforCutting
GrassonaHillSide—Lockthecutting-unit
pivotstopreventthecuttingunitsfromrotating
downhillwhencuttingacrossthefaceofahill.
Usetheholeinthepivotyoke(Figure21)to
lockthecuttingunit.Usetheslotforasteering
cuttingunit.
g375251
Figure21
1.Snapper-pinpositions3.Slot(pivotyoke)
2.Hole(pivotyoke)
5.Slideacuttingunitundertheliftarm(Figure22).
g375239
Figure22
1.Lynchpin3.Liftarm
2.Lift-armshaft4.Washer
6.Insertthepivotyokeintotheliftarm,andsecure
shafttothearmwiththelynchpinandwasher.
7.Repeatsteps1through6fortheotherrear
cuttingunit.
InstallingtheCuttingUnitLift-Arm
Chains
Securethelift-armchaintothechainbracketwiththe
snapperpin(Figure23).
Note:Usethenumberofchainlinksdescribedinthe
cuttingunitOperator'sManual.
g003948
Figure23
1.Lift-armchain3.Snapperpin
2.Chainbracket
AssemblingtheReelMotorstothe
CuttingUnits
1.Applyacoatofcleangreasetothesplinesofthe
reel-motorshaft.
2.ApplyacoatofoilthereelmotorO-ringand
installitontothemotorange.
3.Alignthemotortothecuttingunitsothatthe
motorangescleartheboltsclockwise(Figure
24).
17

Important:Makesurethatthereel-motor
cableisnottwisted,kinked,oratriskof
beingpinched.
g027140
Figure24
1.Reel-drivemotor2.Mountingbolt(2)
4.Rotatethemotorcounterclockwiseuntilthe
angesencirclethebolts.
5.Torquethemountingboltsto19to25N∙m(14
to18ft-lb).
6.Repeatsteps1through5attheothercutting
units.
4
MountingtheFinishingKits
Partsneededforthisprocedure:
1Finishingkit(soldseparately)
Procedure
Important:Toensurethattheelectricalcable
routingisappropriateandthecablesarenot
twisted,mountthemotorstothecuttingunits
beforemountingthenishingkits.
Usethefollowingdiagramtodeterminethe
positionsofcuttingunitsandreelmotors.
g316995
Figure25
1.Centerfrontcuttingunit4.Frontleftcuttingunit
2.Leftrearcuttingunit5.Frontrightcuttingunit
3.Rightrearcuttingunit6.Reelmotorlocation
1.Onthefrontleftcorneroftheframe(#4cutting
unitlocation),removetheextraangenuton
theboltsecuringthebulkheadbrackettothe
machine(Figure26).
2.Loosenthenutsonthenishingkithosetting,
insertthehoseintotheslotonthebulkhead
bracketandtightenthenuts.
Note:Whentighteningthenuts,useabackup
wrenchtopreventthehosefromtwistingor
kinking.
3.Inserttheconnectorplateontothe
bulkhead-mountingboltswiththeconnectors
positionedasshowninFigure26.
4.Securetheconnectorplateto1ofthemounting
boltswiththeangenutpreviouslyremoved.
5.Locatethewireharnessonthemachineand
plugthewireconnectorsintothewireconnectors
ofthenishingkit.
18

g316962
Figure26
Leftfrontcuttingunit(#4)
1.Extraangenut3.Bulkheadbracket
2.Connectorplate
6.Repeattheprocedureontheremaining4
bulkheadlocationsasshowninFigure27
throughFigure30.
Important:Theconnectorplatesare
positioneddifferentlyattheremaining
locationssothehosecanberoutedthrough
thebulkheadbracketandtothecuttingunit
withoutgettingtwistedorkinked.
g316994
Figure27
Leftrearcuttingunit(#2)
1.Bulkheadbracket3.Connectorplate
2.Extraangenut
g316976
Figure28
Centerfrontcuttingunit(#1)
(Undersideofmachineshown)
1.Connectorplate3.Bulkheadbracket
2.Extraangenut
g316996
Figure29
Rightfrontcuttingunitlocation(#5)
1.Bulkheadbracket3.Extraangenut
2.Connectorplate
19

g316998
Figure30
Rightrearcuttingunit(#3)
1.Extraangenut3.Connectorplate
2.Bulkheadbracket
5
UsingtheCutting-Unit
Kickstand
Partsneededforthisprocedure:
1Cutting-unitkickstand
Procedure
Wheneveryouneedtotipthecuttingunittoexpose
thebedknife/reel,propuptherearofthecuttingunit
withthekickstandtomakesurethatthenutsonthe
backendofthebedbar-adjustingscrewsarenot
restingontheworksurface(Figure31).
g003985
Figure31
1.Cutting-unitkickstand
Securethekickstandtothechainbracketwiththe
snapperpin(Figure32).
g004144
Figure32
1.Chainbracket3.Cutting-unitkickstand
2.Snapperpin
20