Toro Outcross 9060 Series User manual

FormNo.3429-379RevB
RoadLightandHornKit
Outcross9060SeriesTractionUnit
ModelNo.07542
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheroofpanel.
Nut(5/16inch)4
Taillightassembly2
Taillightassemblybracket2
3Hex-headbolt(5/16-18x1inch)4
Installtherearlights.
Bolt(1/4-20x3/4inch)6
Locknut(1/4inch)6
Frontlightassembly2
Rightfrontlightbracket1
Leftfrontlightbracket1
Wireharness1
4
Push-mountfastener1
Installthefrontlights.
5Horn1Installthehorn.
Bracket1
Bolt(5/16-18x3inches)2
Nut(5/16inch)2
Slowmovingvehiclesign1
Hexbolt(1/4-20x3/4inch)3
Flatwasher3
6
Nut(1/4inch)3
Installthesign.
Horn-switchassembly(switchandjam
nut)1
7Rubberbutton1
Installthehornswitch.
8Paddleswitch1Installtheasherswitch.
Bracket1
Clipnuts4
Bolts(#10x1/2inch)4
Dualasher1
9
Wireharness1
Installthedualasher.
15Afuse1
1010Afuse1Installthefuses.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3429-379*B

ProcedureDescriptionQty.Use
Yellowreectivetape2
11Redreectivetape4Installthereectivetape.
12Nopartsrequired–Installtheroofpanel.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,movethe
shiftlevertotheNEUTRALposition,andlower
theattachments.
2.Engagetheparkingbrake,shutofftheengine,
removethekey,andwaitforallmovementto
stopbeforeleavingtheoperator’sseat.
3.Disconnectthebattery;refertotheelectrical
systemmaintenancesectionofthetractionunit
Operator’sManual.
2
RemovingtheRoofPanel
NoPartsRequired
Procedure
1.Removethe6ange-headboltsand6washers
thatsecuretheroofpaneltotheroof-mount
channel(Figure1).
g254272
Figure1
1.Washer3.Roofpanel
2.Flange-headbolt4.Roof-mountchannel
2.Carefullylifttheroofpanelfromthemachine
(Figure1).
2

3
InstallingtheRearLights
Partsneededforthisprocedure:
4Nut(5/16inch)
2Taillightassembly
2Taillightassemblybracket
4Hex-headbolt(5/16-18x1inch)
Procedure
1.Securethetaillightassembliestothetaillightassemblybrackets(Figure2).
Note:Ensurethattheyellowlensisonthetopofthebracket.
g274525
Figure2
3

2.RemovetheboltsandnutsontheleftsideofthemachineasshowninBoxAofFigure3.
Note:Removehardwarefromonesideatatime.
g264165
Figure3
3.Securethetaillightassemblyandbrackettoeachsideofthemachineusing4bolts(5/16-18x1inch)
and4nuts(5/16inch).
4.Repeatontherightsideofthemachine.
5.RoutethetaillightassemblywireharnessesupthroughtheroofassemblyasshowninBoxesCandD
inFigure3.
4

4
InstallingtheFrontLights
Partsneededforthisprocedure:
6Bolt(1/4-20x3/4inch)
6Locknut(1/4inch)
2Frontlightassembly
1Rightfrontlightbracket
1Leftfrontlightbracket
1Wireharness
1Push-mountfastener
Procedure
1.Determinetheleftandrightpositionbasedonthenormaloperatingposition.
2.AttachthefrontLEFTlistassemblytothefrontLEFTlightbracket(BoxAofFigure4).
3.AttachthefrontRIGHTlistassemblytothefrontRIGHTlightbracket(BoxBofFigure4).
4.Ensurethattheyellowlensisontheoutside(BoxDofFigure4).
g278145
Figure4
1.Bolts—1/4-20x3/4inch(6)2.Nuts—1/4inch(6)3.Yellowlens
5.Attachthefrontlightassembliesandbracketstobothsidesofthemachineusing6bolts(1/4-20x3/4
inch)and6nuts(1/4inch)asshowninBoxesCandDinFigure4.
6.RouteandconnectthewireharnessasshowninFigure5.
5

Note:Coiltheexcessharnessupundertheroofwhenthelicenseplatelightkitisnotused.Securethe
harnessusingthepushmountfastenerandcabletietotheroofrail(Figure5).
7.Insertthepushmountfastenersintheholesontheframe(Figure5).
g274364
Figure5
1.Machinewireharness4.Pushmountfasteners7.Leftfrontlightharness
2.Kitwireharness5.Rightfrontlightharness8.Excessharness
3.Rightrearlightharness6.Leftrearlightharness
6

5
InstallingtheHorn
Partsneededforthisprocedure:
1Horn
AttachingtheHorntotheMachine
g254486
Figure6
1.Attheframeofthemachinebelowtheright-frontenginebracket,removetheangelocknut(5/16inch)
fromthebolt(5/16x2-3/4inches)thatsecuresthecoolant-reservoirbrackettotheframe(Figure7).
g254490
Figure7
1.Bolt(frame/bracket5/16x2-3/4inches)3.Right-frontenginebracket
2.Flangelocknut(5/16inch)
2.Assemblethebracketofthehornontothebolt(5/16x2-3/4inches)withtheangelocknut(5/16inch),
andtorquetheboltandnutto1978to2542N∙cm(175to225in-lb).
7

g254491
Figure8
1.Bolt(frame/bracket5/16x2-3/4inches)3.Flangelocknut(5/16inch)
2.Bracket(horn)
ConnectingtheWireHarnesstotheHorn
Connecttheterminalreceptaclesfortheyellowandblackwiresontothebladeterminalsofthehorn(Figure9).
Note:Youcanconnecteitherwiretoeitherbladeterminalofthehorn.
g254484
Figure9
1.Terminalreceptacle(yellowwire)3.Bladeterminal(horn)
2.Terminalreceptacle(blackwire)
8

6
InstallingtheSlowMoving
VehicleSign
Partsneededforthisprocedure:
1Bracket
2Bolt(5/16-18x3inches)
2Nut(5/16inch)
1Slowmovingvehiclesign
3Hexbolt(1/4-20x3/4inch)
3Flatwasher
3Nut(1/4inch)
Procedure
1.Installtheslowmovingvehiclesignusing3bolts
(1/4-20x3/4inch),3washers,and3nuts(1/4
inch)asshowninFigure10.
g284932
Figure10
1.Nut(1/4inch)3.Bolt(1/4-20x3/4inch)
2.Flatwasher
2.Installtheassemblyontothemachineusing2
bolts(5/16-18x3inches)and2nuts(5/16inch)
asshowninFigure11.
Note:Ifyourmachinehasacabinstalled,use
theexistingboltsandnutstoinstallthebracket.
g284933
Figure11
9

7
InstallingtheHornSwitch
Partsneededforthisprocedure:
1Horn-switchassembly(switchandjamnut)
1Rubberbutton
RemovingtheSteering-Column
Panel
1.Removethe4socket-headscrewsthatsecure
thesteeringcolumn-paneltothedash(Figure
12).
g254489
Figure12
1.Socket-headscrew2.Steering-columnpanel
2.Carefullyliftthesteeringcolumn-panelfromthe
dash(Figure13).
g254488
Figure13
InstallingtheHornSwitch
1.Removetheplugfromthesteeringcolumn-panel
(Figure14).
g272241
Figure14
1.Rubbercap3.Jamnut
2.Plug(steering
column-panel)
4.Switch(horn)
2.Assemblethejamnutontothehornswitch
(Figure14).
3.Assemblethehornswitchtothesteering
column-panel(Figure14).
4.Assembletherubbercapontothehornswitch
(Figure14).
Note:Ifneeded,adjustthepositionofthejam
nutasneededtopositiontheswitchandrubber
cap.
5.Connectthe2-socketconnectorofthemachine
wireharnesslabeledHORNSWITCHontothe
bladeconnectorofthehornswitch(Figure15).
10

g272242
Figure15
1.Bladeconnector(switch)2.2-socketconnector(HORN
SWITCH)
8
InstallingtheFlasherSwitch
Partsneededforthisprocedure:
1Paddleswitch
Procedure
Installthepaddleswitchandconnectittothekitwireharness(Figure16).
g278146
Figure16
Installthesteering-columnpanel.
11

9
InstallingtheDualFlasher
Partsneededforthisprocedure:
1Bracket
4Clipnuts
4Bolts(#10x1/2inch)
1Dualasher
1Wireharness
InstallingtheFlasher
1.Removethe3boltsandrotatethecontrolpanelouttotheright(BoxAofFigure17).
2.RemovetherelayandboltshowninBoxBofFigure17.
g278143
Figure17
12

3.Installthebracketandrelayusingthe2boltspreviouslyremoved(Figure18).
4.Install4clipnutsontothebracket(Figure18).
g274359
Figure18
5.Installthedualasherontothebracketusing4bolts(#10x1/2inch)(BoxAofFigure19).
6.Connecttheharnesstothedualasher(BoxBofFigure19).
7.Routetheharnessunderthecontrolpanelandconnectittothemachinewireharness(BoxBofFigure19).
g278144
Figure19
1.Machinewireharness2.Kitwireharness
8.Installthecontrolpanel.
13

10
InstallingtheFuses
Partsneededforthisprocedure:
115Afuse
110Afuse
Procedure
Installthe15Afuseintothefuseblockslotatcolumn
B,row4.
Installthe10Afuseintothefuseblockslotatcolumn
C,row4.
g274357
Figure20
1.15Afuse(B4)2.10Afuse(C4)
11
InstallingtheReectiveTape
Partsneededforthisprocedure:
2Yellowreectivetape
4Redreectivetape
Procedure
InstallthereectivetapeasshowninFigure21.
Installtheredreectivetapeonbothsidesofthemachine(BoxBofFigure21).
g264178
Figure21
1.Redreectivetape2.Yellowreectivetape
14

12
InstallingtheRoofPanel
NoPartsRequired
Procedure
1.Lifttheroofpanelandaligntheholesonthe
panelwiththeclipnutsintheroof-mount
channel.
2.Assemblethepaneltotheroofmountwiththe
6ange-headboltsand6washers(Figure22)
thatyouremovedin2RemovingtheRoofPanel
(page2).
g254330
Figure22
1.Washer3.Roofpanel
2.Flange-headbolt4.Roof-mountchannel
3.Torquetheange-headboltsto1017to1243
N∙cm(90to110in-lb).
13
ConnectingtheBattery
NoPartsRequired
Procedure
Connectthebattery;refertoyourmachineOperator’s
Manual.
Operation
Controls
g267078
Figure23
TurnSignals
Pressdownontheswitch(Figure23)toengagethe
rightturnsignal.
Pressupontheswitch(Figure23)toengagetheleft
turnsignal.
HornButton
Pressthehornbutton(Figure23)toactivatethehorn.
15