Toro 07320 User manual

FormNo.3459-919RevA
CabKit
Workman®MD/MDE/MDX/MDXDUtilityVehicle
ModelNo.07320—SerialNo.411900000andUp
InstallationInstructions
Important:For2016andnewermachines,you
mustinstalltheheavy-dutyspringsthatare
suppliedwiththeCabKitinordertousethecab
onaWorkmanMD/MDE/MDX/MDXDutilityvehicle.
For2015andoldermachines,discardthesprings
includedinthiskitandorder2springs(Toro
PartNo.117-4847)fromyourauthorizedToro
distributor.
ForWorkmanMDEmachines,the12VPlug
AdapterKit(soldseparately)mustbeinstalledon
themachine;refertotheInstallationInstructions
forthekit.
Thespringsshouldbeinstalledonlybyqualied
ToroServiceTechniciansusingapprovedtools.
Improperremoval,disassembly,orinstallationof
thespringassemblyposesadangertoyouand
bystanders.PleasecontactyourauthorizedToro
distributorfortheappropriatetoolsandproper
installationofthiskit.
Safety
SafetyandInstructional
DecalsSafetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal93-9850
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3459-919*

decal117-4955
117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
decal130-5964
130-5964
1.Warning—intheeventofanemergency1)Pullthelocking
pinoutofeachhinge;2)Pushthefrontwindowouttoexit.
decal130-5439
130-5439
1.ReadtheOperator’sManualforinformationonfuses.4.Windshieldspray
2.Windshieldwiper(15A)5.Windshieldwiper
3.Lights(15A)
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removethestrutassembly(for2016
andnewermachinesonly).
3Spring2Installthesprings(for2016andnewer
machinesonly).
4Nopartsrequired–Installthestrutassembly(for2016and
newermachinesonly).
5Compressionspring2Installthecompressionspring(for2015
andoldermachinesonly).
6Nopartsrequired–RemovetheROPSassembly.
Floormount2
Nut(3/8inch)6
Bolt(3/8x1inch)4
Bolt(5/16inch)2
Nut(5/16inch)2
Bolt(3/8x7/8inch)2
7
Washer2
Installtheoormounts.
Cabframe1
Bolts(3/8x7/8inch)4
Bolt(3/8x3/4inch)10
8Nuts(3/8inch)10
Installthecabframe.
Side-platepanels2
Bolts(1/4inch)4
9Side-platefoampanel2
Installthesidepanels.
Seat-beltanchor2
Bolts(3/8x3/4inch)4
Nuts(3/8inch)4
Seat-beltreceiverend2
Bolt(7/16inch)4
Nut(7/16inch)4
Seat-beltbracket2
Seatbelt2
10
Bolt(3/8x7/8inch)2
Installtheseatshroud.
Wireharness1
Cliptie1
Plug1
11Fuse(30A)1
Routethewireharness.
3

MediaandAdditionalParts
DescriptionQty.Use
12VPowerPlugAdapterKit1ThiskitisneededfortheWorkmanMDEUtilityVehicle
only.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Raisethebeduntilthebedproprodisfully
engaged;refertoyourOperator’sManual.
4.Shutofftheengineandremovethekey.
5.Disconnectthebattery;refertotheOperator’s
Manualforthemachine.
4

2
RemovingtheStrutAssembly(for2016andNewer
MachinesOnly)
NoPartsRequired
Procedure
1.Raisethefrontofthemachineoffthegroundandsupportitwithjackstands.
2.Removethefrontwheel.
3.Removethehex-headbolt(3/8x4-3/4inches)andangenut(3/8inch)fromthespindle(Figure1).
4.Removethehex-headbolt(3/8x3-1/2inches)andangenut(3/8inch)fromthecontrolarm(Figure1).
5.Removethehex-headbolt(1/2x2-1/4inches)andlocknut(1/2inch)securingthestrutassemblyto
theupperframe(Figure1).
6.Removethestrutassembly(Figure1).
Note:Repeatthisprocedurefortheothersideofthemachine.
g206327
Figure1
1.Hex-headbolt(1/2x2-1/4inches)6.Flangenut(3/8inch)—fromthecontrolarm
2.Locknut(1/2inch)7.Flangenut(3/8inch)—fromthespindle
3.Collar8.Hex-headbolt(3/8x3-1/2inches)—fromthecontrolarm
4.Spring9.Hex-headbolt(3/8x4-3/4inches)—fromthespindle
5.Strutassembly
5

3
InstallingtheSprings(for
2016andNewerMachines
Only)
Partsneededforthisprocedure:
2Spring
Procedure
UseanapprovedTorospring-compressiontoolto
removeandinstallspringsofthestrutassembly.
ContactyourauthorizedTorodistributor.
1.Placethestrutassemblyintothecompression
toolandusethetooltocompressthespring.
2.Whilethespringiscompressed,removethe
collar.
3.Removethespringfromthestrutassembly
(Figure1).
4.Installthenewspringovertheexistingstrut
assembly(Figure1).
5.UsingtheTorospring-compressiontool,
compressthespring.
6.Whilethespringiscompressed,installthecollar.
7.Carefullyreleasepressureonthespring,
allowingittoseatonthecollar.
8.Removethestrutassemblyfromthe
compressiontool.
Note:Repeatthisprocedurefortheothersideofthe
machine.
4
InstallingtheStrut
Assembly(for2016and
NewerMachinesOnly)
NoPartsRequired
Procedure
1.Installstrutassemblytothemachine.
2.Securetheupperportionofthestrutassembly
totheframeusingtheupper,hex-headbolt(1/2
x2-1/4inches)andlocknut(1/2inch)asshown
inFigure1.
3.Torquethehex-headbolt(1/2x2-1/4inches)to
91to113N∙m(67to83ft-lb).
4.Installthehex-headbolt(3/8x4-3/4inches)and
angenut(3/8inch)tothespindle(Figure1).
5.Torquethehex-headbolt(3/8x4-3/4inches)to
37to45N∙m(27to33ft-lb).
6.Securethelowerportionofthestrutassembly
tothecontrolarmusingthehex-headbolt(3/8x
3-1/2inches)andangenut(3/8inch)asshown
inFigure1.
7.Torquethehex-headbolt(3/8x3-1/2inches)to
37to45N∙m(27to33ft-lb).
8.Installthefrontwheel.
Note:Repeatthisprocedurefortheothersideofthe
machine.
5
InstallingtheCompression
Spring(for2015andOlder
MachinesOnly)
Partsneededforthisprocedure:
2Compressionspring
Procedure
UseanapprovedTorospring-compressiontoolto
removeandinstallspringsofthestrutassembly.
ContactyourauthorizedTorodistributor.
Important:For2015andoldermachines,discard
thespringsincludedinthiskitandorder2springs
(ToroPartNo.117-4847)fromyourauthorized
Torodistributor.
1.Raisethefrontofthemachineofftheground
andsupportitwithjackstands.
2.Removethecurrentshockassembliesasshown
inFigure2.
6

g026473
Figure2
3.Usingaspringcompressor,removethecurrent
springsandinstallthespringsfromthiskit.
4.Installtheshockassembliesandturnthem3
clicksupfromthelongestposition.
Note:RefertotheServiceManualforfurther
instructionsonreplacingthespringandchecking
thefrontendtoeofthetires.
5.Torquetheboltsto95to122N∙m(70to90ft-lb).
6
RemovingtheROPS
Assembly
NoPartsRequired
Procedure
IfyourmachinedoesnothaveaROPSassembly,
proceedto7InstallingtheFloorMounts(page7).
RemovetheboltsandnutsthatsecuretheROPS
assemblytotheframeofthemachineasshownin
Figure3andremovetheROPSassembly.
Note:Donotremovetheseat-beltanchorsthatare
securedontheframe.
g026674
Figure3
7
InstallingtheFloorMounts
Partsneededforthisprocedure:
2Floormount
6Nut(3/8inch)
4Bolt(3/8x1inch)
2Bolt(5/16inch)
2Nut(5/16inch)
2Bolt(3/8x7/8inch)
2Washer
Procedure
1.Securetheoorpanelstotheframeasshown
inFigure4.
7

g026277
Figure4
1.Bolt(5/16inch)5.Nut(3/8inch)
2.Bolt(3/8x7/8inch)6.Bolt(3/8x1inch)
3.Washer7.Nut(3/8inch)
4.Nut(5/16inch)
2.Torquethe2bolts(3/8x7/8inch)and4bolts
(3/8x1inch)to37to45N∙-m(27to33ft-lb).
3.Torquethe2bolts(5/16inch)to1978to2543
N∙cm(175to225in-lb).
8
InstallingtheCabFrame
Partsneededforthisprocedure:
1Cabframe
4Bolts(3/8x7/8inch)
10Bolt(3/8x3/4inch)
10Nuts(3/8inch)
Procedure
1.Liftthecabframeusingtheliftingpointsand
placeitonthemachine(Figure5).
g026497
Figure5
1.Liftingpoints
2.Securetheframetothemachineusing10bolts
(3/8x3/4inch),10nuts(3/8inch),and4bolts
(3/8x7/8inch)asshowninFigure6.
g026425
Figure6
1.Bolt(3/8x7/8inch)
3.Torquetheboltsto37to45N∙m(27to33ft-lb).
9
InstallingtheSidePanels
Partsneededforthisprocedure:
2Side-platepanels
4Bolts(1/4inch)
2Side-platefoampanel
Procedure
1.Fastenthemountingplatesontothecabusing4
bolts(1/4inch)asshowninFigure7.
2.Torquetheboltsto1017to1243N∙cm(90to
110in-lb).
3.Removethepaperbackingfromthedoublestick
tapeonthemountingplates(Figure7).
8

g026279
Figure7
1.Foampanel3.Bolts(1/4inch)
2.Mountingplates4.Double-sticktape
4.Installthefoampanelsontotheassembly
(Figure7).
10
InstallingtheSeatBelts
Partsneededforthisprocedure:
2Seat-beltanchor
4Bolts(3/8x3/4inch)
4Nuts(3/8inch)
2Seat-beltreceiverend
4Bolt(7/16inch)
4Nut(7/16inch)
2Seat-beltbracket
2Seatbelt
2Bolt(3/8x7/8inch)
Procedure
1.Mountaseat-beltbrackettoeachROPStab
with2bolts(3/8inch)asshowninFigure8.
g026673
Figure8
1.Bolt(7/16inch)3.Nut(7/16inch)
2.Bolt(3/8x7/8inch)
2.Torquethe4bolts(3/8inch)to37to45N∙m(27
to33ft-lb).
3.Mounttheretractableendofeachseat-belt
assemblytoeachseat-beltanchorbracketwith
abolt(7/16inch)andanut(7/16inch)asshown
inFigure8.
Note:Ifyourmachinecameequippedwith
aROPSassembly,theseat-beltanchorsare
alreadyinstalled;proceedto11RoutingtheWire
Harness(page10).
4.Torquethe2bolts(7/16inch)to67to83N∙m
(49to61ft-lb).
5.Securetheleftandrightseat-beltanchortothe
frontframewith4bolts(3/8x3/4inch)and4
nuts(3/8inch)asshowninFigure9.
g026308
Figure9
6.Torquethe4bolts(3/8x3/4inch)to37to45
N∙m(27to33ft-lb).
9

7.UsingthedimensionsshowninFigure10,
locate,mark,anddrill2holesinthetopofthe
seatshroud.
Important:Usecautionwhendrillingthese
holes;electricalcomponentsandcontrol
cablesarelocatedundertheseatshroud.
g026313
Figure10
1.21mm(13/16inch)2.51mm(2inches)
8.Insertthemountingsideofthereceiverendof
eachseat-beltlockassemblyintooneofthe
newlydrilledholesintheseatbase(Figure11).
g026314
Figure11
9.Mountthereceiverendofeachseat-belt
assemblytoeachseat-beltanchorwithabolt
(7/16inch)andnut(7/16inch)asshownin
Figure11.
10.Torquetheboltsto67to83N∙m(49to61ft-lb).
11
RoutingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
1Cliptie
1Plug
1Fuse(30A)
Procedure
Note:ForWorkmanMDEmachines,the12VPlug
AdapterKit(soldseparately)mustbeinstalledonthe
machine;refertotheInstallationInstructionsforthe
kit.
1.Routethewireharnessvia1ofthe2following
options:
•Routethewireharnessunderthecontrol
panel(BoxAofFigure12).Installthecliptie
inthelowerholeonthesidepanelandthe
pluginthetophole.
•Drillaholeintotheconsole,installthecliptie
inthetopholeonthesidepanel,andinstall
theplugintothelowerhole(BoxBofFigure
12).
Important:Usecautionwhendrillingthis
hole;electricalcomponentsandcontrol
cablesarelocatedundertheseatshroud.
10