Toro E-Z Vac 78570 User manual

FormNo.3415-397RevC
Note:Thiskitrequiresthesimultaneousinstallationofotherkitsto
functionproperly.ContactyourAuthorizedServiceDealer
toobtainthecorrespondingnecessaryparts.Formore
information,visitusatwww.Toro.com.
E-ZVac™TwinBagger
2016andAfterGrandstand®Mower
ModelNo.78570—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3415-397*C

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g037659
Figure1
1.Blowermodelandserialnumberlocation
ModelNo.
SerialNo.
g037658
Figure2
1.Baggermodelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure3),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure3
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................3
SafetyandInstructionalDecals..........................5
Setup........................................................................6
1PreparingtheMachine.....................................7
2InstallingtheE-ZVacBlowerandDrive
Kit....................................................................7
3InstallingtheBlowerAssembly,Belt,and
BeltCover.......................................................7
4InstallingtheBrackets......................................8
5InstallingtheBaggerFrame............................11
6InstallingtheBags.........................................12
7InstallingtheBaggerTube.............................12
8InstallingtheWeight.......................................14
Operation................................................................14
OperationSafety..............................................14
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

PositioningtheFlowBafe................................15
UsingtheFillIndicator......................................15
EmptyingtheGrassBags.................................15
ClearingObstructionsfromtheBagger
System..........................................................16
RemovingtheBagger.......................................16
TransportingtheMachine.................................17
OperatingTips.................................................17
Maintenance...........................................................19
RecommendedMaintenanceSchedule(s)...........19
CleaningtheBaggerandBags.........................19
InspectingtheBaggerBelt................................19
ReplacingtheBaggerBelt................................19
InspectingtheBagger.......................................20
InspectingtheMowerBlades............................20
InstallingtheMowerBlades..............................20
Storage...................................................................21
Troubleshooting......................................................22
Safety
WARNING
Toavoidpersonalinjury,followthese
procedures:
•Becomefamiliarwithalloperatingand
safetyinstructionsintheOperator's
Manualforthemowerbeforeusingthis
attachment.
•Neverremovethedischargetube,bags,
baggerhood,orthechutewhiletheengine
isrunning.
•Alwaysshutofftheengineandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.
•Neverdomaintenanceorrepairswhilethe
engineisrunning.
WARNING
Whenthebaggerisinoperation,theblower
isrotatingandcancutofforinjurehandsand
ngers.
•Beforeadjusting,cleaning,repairing
andinspectingtheblower,andbefore
uncloggingthechute,shutofftheengine
andwaitforallmovingpartstostop.
Removethekey.
•Useastickorsimilarobject,notyour
hands,toremoveanobstructionfromthe
blowerandtube.
•Keepyourface,hands,feet,andanyother
partofyourbodyorclothingawayfrom
concealed,moving,orrotatingparts.
WARNING
Debris,suchasleaves,grass,orbrushcan
catchre.Areintheengineareacancause
personalinjuryandpropertydamage.
•Keeptheengineandmuferareafreeof
debrisaccumulation.
•Takecarewhenopeningthebaggercover
tokeepdebrisfromfallingontotheengine
andmuferarea.
•Allowthemachinetocoolbeforestoringit.
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyou
mustknow.
3

•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.
•Followtherecommendationsforaddingor
removingweightsasdescribedintheOperator’s
Manualforthemachine.
•Donotuseagrasscatcheronsteepslopes.A
heavygrasscatchercouldcauselossofcontrol
oroverturnthemachine.
•Slowdownanduseextracareonhillsides.Mow
slopessidetoside.Turfconditionscanaffectthe
stabilityofthemachine.Useextremecaution
whileoperatingneardrop-offs.
•Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeed,directions,
orturning.
•Thegrasscatchercanobstructtheviewtothe
rear.Useextracarewhenoperatingthemachine
inreverse.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
•Neveroperatewiththedischargedeectorraised,
removed,oraltered,unlessyouareusingagrass
catcher.
•Keepyourhandsandfeetawayfrommovingparts.
Donotmakeadjustmentswiththeenginerunning.
•Stopthemachineonlevelground,disengagethe
drives,settheparkingbrake,andshutoffthe
enginebeforeleavingtheoperator'spositionfor
anyreasonincludingemptyingthegrasscatcher
oruncloggingthechute.
•Donotoperatethemachinewithouteitherthe
entiregrasscatcher,thegrassdeector,and/or
guardinplace.
•Shutofftheenginebeforeremovingthegrass
catcheroruncloggingthechute.
•Donotleavegrassinthegrasscatcherfor
extendedperiodsoftime.
•Grasscatchercomponentsaresubjecttowear,
damage,anddeterioration,whichcouldexpose
youtomovingpartsorthrownobjects.Frequently
checkcomponentsandreplacethemwith
themanufacturer'srecommendedpartswhen
necessary.
4

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
LB
KG
LB
KG
136-4053
LB
KG
LB
KG
decal136-4053
136-4053
1.Warning;lossoftraction—donotoperateonlywith
counterbalanceweightsinstalled;donotoperateonlywith
theE-ZVacinstalled;operateonlywithboththeE-ZVac
andcounterbalanceweightsinstalled.
decal136-4087
136-4087
1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom
movingparts;keepallguardsandcoversinplace.
2.Warning—wearhearingprotection.5.Cutting/dismembermenthazard,impeller—disengagethe
PTO,removetheignitionkey,andwaitforallmovingparts
tostop.
3.Thrownobjecthazard—donotruntheblowerwithoutthe
entirecollectionsysteminstalledandlatched.
6.Warning;lossoftraction—donotoperateonlywith
counterbalanceweightsinstalled;donotoperateonlywith
E-ZVacinstalled;operateonlywithboththeE-ZVacand
counterbalanceweightsinstalled.
5

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2E-ZVacBlowerandDriveKit(sold
separately)1InstalltheE-ZVacBlowerandDriveKit
(soldseparately).
Blowerassembly(fromtheBlowerand
DriveKit)1
Belt(fromtheBlowerandDriveKit)1
Beltcover(fromtheBlowerandDrive
Kit)1
3
Knob(fromtheBlowerandDriveKit)1
Installtheblowerassembly,belt,and
beltcover.
Frontmountbracket1
Lowermountbracket1
Rearmountbracket1
Rightmountbracket1
Flatwasher2
Bolt(3/8x4inches)2
Carriagebolt(3/8x1inch)1
Nut(3/8inch)1
Carriagebolt(1/4x5/8inch)2
4
Nut(1/4inch)2
Installthebrackets.
Bagger-frameassembly1
Clevispin2
Hairpincotter3
Thrustwasher1
Nut(3/8inch)1
5
Carriagebolt(3/8x1inch)1
Installthebaggerframe.
6Bag2Installthebags.
Tube1
Hoseclamp1
7Blowerclamp2
Installthebaggertube.
Weight1
U-bolt1
LongU-bolt(forMultiForceTM
machineswith52-inchdecksonly)1
8
Locknut(1/2inch)2
Installtheweight.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
6

1
PreparingtheMachine
NoPartsRequired
Procedure
Note:RemovetheRollerStriperKit,ifinstalled,prior
toinstallingthisattachment.
1.DisengagethePTO,movethemotion-control
leverstotheNEUTRAL-LOCKposition,and
engagetheparkingbrake.
2.Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.
3.Repairallbentordamagedareasofmower
deckandreplaceanymissingparts.
4.Cleanthemachineofanydebrisonthedeckor
rearpartofthemachinetoeaseinstallation.
2
InstallingtheE-ZVac
BlowerandDriveKit
Partsneededforthisprocedure:
1E-ZVacBlowerandDriveKit(soldseparately)
Procedure
RefertotheInstallationInstructionsforthekit.
3
InstallingtheBlower
Assembly,Belt,andBelt
Cover
Partsneededforthisprocedure:
1Blowerassembly(fromtheBlowerandDriveKit)
1Belt(fromtheBlowerandDriveKit)
1Beltcover(fromtheBlowerandDriveKit)
1Knob(fromtheBlowerandDriveKit)
Procedure
1.Lowerthemowerdecktothelowestsetting.
2.Removethepulleyfromtheblowerassembly
(Figure4).
g038469
Figure4
1.Blowerassembly3.Hexnut
2.Pulley
3.Insertthepinfromtheblowerassemblyintothe
blowermountbracketasshowninFigure5.
7

g038472
Figure5
1.Blowerassembly3.Insertthepinhere.
2.Pin
4.Installthebelttothepulleysandidlerassembly
asshowninFigure6.
g038473
Figure6
Beltguardandblowermountnotshown.
1.Belt
5.InstallthepulleythatyouremovedinStep2so
thatthebeltisroutedaroundit.
6.Installthebeltcoverandsecureitbyscrewing
theknobontothescrewontheidler(Figure7).
g037529
Figure7
1.Knob3.Beltcover
2.Idlerscrew
7.Closetheblowerassemblysothatthehandle
latchesontheblowermount.
Note:Wheneveryouneedtoopentheblower
assembly,removethebeltcoverrst.
4
InstallingtheBrackets
Partsneededforthisprocedure:
1Frontmountbracket
1Lowermountbracket
1Rearmountbracket
1Rightmountbracket
2Flatwasher
2Bolt(3/8x4inches)
1Carriagebolt(3/8x1inch)
1Nut(3/8inch)
2Carriagebolt(1/4x5/8inch)
2Nut(1/4inch)
Procedure
1.Removethefueltank;refertotheOperator’s
Manualforthemachine.
2.Jackuptherear,rightsideofthemachineso
thatnoweightisontherighttire.
3.Removetherighttire(Figure8).
8

g037604
Figure8
1.Righttire3.Righttransaxle
2.Lugnut
4.Raisetheoperator’splatform.
5.Removethe2rearboltsand2nutsfromthe
righttransaxle(Figure9).Retainthenuts.
g037605
Figure9
1.Bolt3.Righttransaxle
2.Nut
6.Installthelowermountbrackettothe
transmissionusingthe2nutsthatyouremoved,
2atwashers,and2bolts(3/8x4inches)as
showninFigure10.
g185953
Figure10
1.Carriagebolt(3/8x1inch)
andnut(3/8inch)
4.Flatwasher
2.Nut5.Bolt(3/8x4inches)
3.Lowermountbracket
7.Securethetopofthebracketusing1carriage
bolt(3/8x1inch)and1nut(3/8inch).
8.Torquetheboltsto37to45N∙m(27to33ft-lb).
9.Removethefront2boltsand2nutsfromthe
rightmountbracketandthefront2boltsand2
nutsfromtherighttowerpanel(Figure11).
Important:Ensurethatthefanshroud
insidetheframedoesnotfallontothe
transaxleasyouremovethehardware.
9

g037607
Figure11
1.Transmissionbolt3.T ower-panelbolt
2.Nut4.Rightmountbracket
10.Usetheboltsandnutsyouremovedinstep9to
securetherightmountbracketandfanshroud
totheframe(Figure11).Torquetheboltsto37
to45N∙m(27to33ft-lb).
11.Looselyinstallthefrontmountbrackettothe
frontofthecontroltowerusing2carriagebolts
(1/4x5/8inch)and2nuts(1/4inch)asshown
inFigure12.
g037608
Figure12
1.Frontofthecontroltower3.Frontmountbracket
2.Carriagebolt(1/4x5/8
inch)
4.Nut(1/4inch)
12.Lowertheoperator’splatform.
13.Installtherighttire,torquethelugnutsto115to
142N∙m(85to105ft-lb),andlowerthemachine
(Figure8).
10