Toro 07142 User manual

Form No. 3464-614 Rev A
Cab Kit
W orkman
®
GTX Utility V ehicle
Model No. 07142 —Serial No. 413000000 and Up
Operator's Manual
Important: The Power Converter Kit is required
to use the cab on a W orkman GTX Electric utility
vehicle. Contact your authorized T oro distributor
for more information.
Important: The Spring Kit is required to use
the cab on a W orkman GTX utility vehicle. The
Spring Kit should be installed only by qualied
T oro Service T echnicians using approved tools.
Improper removal, disassembly , or installation of
the spring assembly poses a danger to you and
bystanders. Please contact your authorized T oro
distributor for the appropriate tools and proper
installation of this kit.
Safety
W ARNING
The compressed spring in the spring and
shock assembly represents a stored-energy
hazard. If the spring is not properly retained
during compression or removal, it can injure
you and/or bystanders.
• Always use the approved T oro
spring-compression tool to compress the
spring in a secure position when removing
the retention collar .
• Always use care when removing pressure
from the compressed spring.
Safety and Instructional
Decals
Safety decals and instructions are
easily visible to the operator and are
located near any area of potential
danger . Replace any decal that is
damaged or missing.
decal133-1016
133-1016
1. W arning—read the
Operator's Manual ; wear
the seatbelt, and avoid
tipping the machine.
2. W arning—wear hearing
protection.
© 2023—The T oro® Company
81 1 1 L yndale A venue South
Bloomington, MN 55420
Register at www .T oro.com.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
*3464-614*

decal133-1017
133-1017
1. Do not repair or revise—read the Operator's Manual .
decal130-5964
130-5964
1. W arning—in the event of an emergency 1) Pull the locking
pin out of each hinge; 2) Push the front window out to exit.
decal131-8410
131-8410
1. Fire hazard—shut of f the engine before fueling.
decal120-9570
120-9570
1. W arning—stay away from moving parts, keep all guards
and shields in place.
decal145-7727
145-7727
1. W ork lights
decal130-5439
130-5439
1. Read the Operator ’ s Manual for information on fuses.
4. Windshield spray
2. Windshield wiper—15 A 5. Windshield wiper
3. Lights—15 A
2

Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure Description
Qty .
Use
1
No parts required
–
Prepare the machine.
2
No parts required
–
Remove the strut assembly (for
machines with Serial No. 403448001
and before only).
3
Spring
2
Install the springs (for machines with
Serial No. 403448001 and before).
4
No parts required
–
Install the strut assembly (for machines
with Serial No. 403448001 and before).
Floor-plate support 2
Flange-head bolt (5/16 x 1-1/4 inches)
16
Flange nut (5/16 inch)
16
Left cab support
1
Right cab support 1
Hex-head bolt (3/8 x 1-1/4 inch)
4
Flange nut (3/8 inch)
4
5
W asher (3/8 inch)
4
Install the supports.
Cab frame
1
Back foam seal
1
Back foam seal carpet
1
Flange-head bolt (5/16 x 1-1/4 inches)
4
Flange nut (5/16 inch)
4
Flat washer (5/16 inch)
4
Support plate
2
Right, front foam seal
1
Left, front foam seal
1
Upper , rear foam seal
1
Foam seal 2
Hex-head bolt (3/8 x 1-1/4 inches)
6
Flange nut (3/8 inch)
6
6
W asher (3/8 inch)
6
Install the cab.
Fuse block 1
Hex-washer head screw (#10 x 3/4
inch)—for electric machines with Serial
No. 403448001 and after only
2
Serrated nut (#10)—for electric
machines with Serial No. 403448001
and after only
2
Self-tapping screw—for gasoline
machines with Serial No. 403448001
and after only
2
7
Fuse (15 A)
1
Route the wire harness.
3

Procedure Description
Qty .
Use
Fuse (5 A)
18
Decal 145-7727 1
Install the fuse (5 A) and apply the decal.
9
Cab adapter wire harness—for electric
machines with Serial No. 403448001
and after only .
1 Install the cab adapter wire harness.
1
Preparing the Machine
No Parts Required
Procedure
1. Park the machine on a level surface, set the parking brake, shut of f the engine, and remove the key .
2. Raise the bed until the bed prop rod is fully engaged; refer to the Operator ’ s Manual for the machine.
3. Remove the seat base.
4. Disconnect the negative battery cable; refer to your Operator ’ s Manual .
2
Removing the Strut Assembly
For Machines with Serial No. 403448001 and Before Only
No Parts Required
Procedure
Note: If your machine unit has the silver springs installed, skip this step.
1. Remove the front wheel.
2. Remove the hex-head bolt (3/8 x 4-3/4 inches) and ange nut (3/8 inch) from the spindle ( Figure 1 ).
3. Remove the hex-head bolt (3/8 x 3-1/2 inches) and ange nut (3/8 inch) from the control arm ( Figure 1 ).
4. Remove the hex-head bolt (1/2 x 2-1/4 inches) and locknut (1/2 inch) securing the strut assembly to
the upper frame ( Figure 1 ).
5. Remove the strut assembly ( Figure 1 ).
Note: Repeat this procedure for the other side of the machine.
4

g038284
Figure 1
Some parts not shown for clarity
1. Hex-head bolt (1/2 x 2-1/4 inches) 6. Flange nut (3/8 inch)—from the control arm
2. Locknut (1/2 inch) 7. Flange nut (3/8 inch)—from the spindle
3. Collar 8. Hex-head bolt (3/8 x 3-1/2 inches)—from the control arm
4. Spring 9. Hex-head bolt (3/8 x 4-3/4 inches)—from the spindle
5. Strut assembly
5

3
Installing the Springs
For Machines with Serial No.
403448001 and Before Only
Parts needed for this procedure:
2
Spring
Procedure
Use an approved T oro spring-compression tool to
remove and install springs of the strut assembly .
Contact your authorized T oro distributor .
1. Place the strut assembly into the compression
tool and use the tool to compress the spring.
2. While the spring is compressed, remove the
collar .
3. Remove the spring from the strut assembly
(Figure 1 ).
4. Install the new spring over the existing strut
assembly ( Figure 1 ).
5. Using the T oro spring-compression tool,
compress the spring.
6. While the spring is compressed, install the collar .
7. Carefully release pressure on the spring,
allowing it to seat on the collar .
8. Remove the strut assembly from the
compression tool.
Note: Repeat this procedure for the other side of the
machine.
4
Installing the Strut
Assembly
For Machines with Serial No.
403448001 and Before Only
No Parts Required
Procedure
1. Install strut assembly to the machine.
2. Secure the upper portion of the strut assembly
to the frame using the upper , hex-head bolt (1/2
x 2-1/4 inches) and locknut (1/2 inch) as shown
in Figure 1 .
3. T orque the hex-head bolt (1/2 x 2-1/4 inches) to
91 to 1 13 N∙m (67 to 83 ft-lb).
4. Install the hex-head bolt (3/8 x 4-3/4 inches) and
ange nut (3/8 inch) to the spindle ( Figure 1 ).
5. T orque the hex-head bolt (3/8 x 4-3/4 inches) to
37 to 45 N∙m (27 to 33 ft-lb).
6. Secure the lower portion of the strut assembly
to the control arm using the hex-head bolt (3/8 x
3-1/2 inches) and ange nut (3/8 inch) as shown
in Figure 1 .
7. T orque the hex-head bolt (3/8 x 3-1/2 inches) to
37 to 45 N∙m (27 to 33 ft-lb).
8. Install the front wheel.
Note: Repeat this procedure for the other side of the
machine.
6

5
Installing the Supports
Parts needed for this procedure:
2 Floor-plate support
16
Flange-head bolt (5/16 x 1-1/4 inches)
16
Flange nut (5/16 inch)
1
Left cab support
1 Right cab support
4
Hex-head bolt (3/8 x 1-1/4 inch)
4
Flange nut (3/8 inch)
4
W asher (3/8 inch)
Procedure
1. Remove the 4 screws (1/4 x 1-1/4 inches) and 4
nuts (1/4 inch) from the oor plate ( Figure 2 ).
g038333
Figure 2
1. Nut (1/4 inch)
3. Floor plate
2. Screw (1/4 x 1-1/4 inches)
2. Use a oor jack under the frame to support the
front of the machine ( Figure 3 ).
g038334
Figure 3
1. Frame
3. Remove 1 of the existing oor-plate supports
(Figure 4 ).
Important: Do not remove both of the
existing oor-plate supports simultaneously .
g035246
Figure 4
1. Existing oor-plate supports
7

4. Install a new oor-plate support using 8
ange-head bolts (5/16 x 1-1/4 inches) and 8
ange nuts (5/16 inch) as shown in Figure 5 .
Note: T orque the ange-head bolts (5/16 x
1-1/4 inches) to 34 N∙m (25 ft-lb).
g035247
Figure 5
1. Flange nut (5/16 inch)
3. Floor-plate support
2. Flange-head bolt (5/16 x
1-1/4 inches)
5. Remove the other existing oor-plate support
(Figure 4 ).
6. Install the other new oor-plate support using 8
ange-head bolts (5/16 x 1-1/4 inches) and 8
ange nuts (5/16 inch) as shown in Figure 5 .
7. Install the previously removed 4 screws (1/4 x
1-1/4 inches) and 4 nuts (1/4 inch) into the oor
plate ( Figure 2 ).
8. Using the new oor-plate supports as a guide,
drill 3 holes (3/8-inch diameter) into each oor
plate ( Figure 6 ).
Important: Drill only the front 2 holes on the
new oor-plate supports and the farthest,
rear hole; as shown in Figure 6 .
g038352
Figure 6
1. Do not drill this hole.
2. Front of the machine
9. Loosely attach the left and right cab supports
to the machine using the hex-head bolts (3/8 x
1-1/4 inch), washers (3/8 inch), and ange nuts
(3/8 inch) as shown in Figure 7 .
Note: Do not tighten the bolts at this time.
g037135
Figure 7
1. Hex-head bolt (3/8 x 1-1/4
inch)
3. Flange nut (3/8 inch)
2. Cab support 4. W asher (3/8 inch)
8

6
Installing the Cab
Parts needed for this procedure:
1
Cab frame
1
Back foam seal
1
Back foam seal carpet
4
Flange-head bolt (5/16 x 1-1/4 inches)
4
Flange nut (5/16 inch)
4
Flat washer (5/16 inch)
2
Support plate
1
Right, front foam seal
1
Left, front foam seal
1
Upper , rear foam seal
2 Foam seal
6
Hex-head bolt (3/8 x 1-1/4 inches)
6
Flange nut (3/8 inch)
6
W asher (3/8 inch)
Procedure
1. Remove the backing from the back foam seal
and attach the seal to the machine as shown
in Figure 8 .
Important: Ensure that the underside of the
back foam seal with the adhesive faces the
top of the rail surface.
g035251
Figure 8
1. Back foam seal
2. Remove the 3 screws and 3 nuts securing the
left handhold, and remove it ( Figure 9 ).
g037177
Figure 9
1. Handhold
3. Install the front sealing foam if it is not already
installed (Figure 10 ).
Note: Ensure that you install the front sealing
foam onto the cab before you install the cab
onto the machine.
g038337
Figure 10
1. Front sealing foam
9

4. Lift the cab frame using the lift points and place
it on the machine ( Figure 1 1 ).
g037103
Figure 1 1
1. Lift points
5. Secure the sides of the cab frame to the machine
using 6 hex-head bolts (3/8 x 1-1/4 inches), 6
washers (3/8 inch), and 6 ange nuts (3/8 inch)
as shown in Figure 12 .
Note: T orque the hex-head bolts (3/8 x 1-1/4
inches) to 58 N∙m (43 ft-lb).
g037137
Figure 12
1. Hex-head bolt (3/8 x 1-1/4
inches)
3. Flange nut (3/8 inch)
2. W asher (3/8 inch)
6. Secure the back of the cab frame to the left and
right supports using 4 ange-head bolts (5/16 x
1-1/4 inches), 2 support plates, 4 at washers,
and 4 ange nuts (5/16 inch) as shown in Figure
13 .
Note: T orque the bolts to 34 N∙m (25 ft-lb).
g035253
Figure 13
1. Flange-head bolt (5/16 x
1-1/4 inches)
3. Flat washer
2. Support plate 4. Flange nut (5/16 inch)
7. T ighten the left and right supports, and torque
the bolts to 58 N∙m (43 ft-lb) as shown in Figure
7.
8. Install the previously removed left handhold
using the 3 screws and 3 nuts ( Figure 9 ).
9. Install the upper , rear foam seal ( Figure 14 ).
g038338
Figure 14
1. Upper , rear foam seal
10

10. Install the seat base.
Note: Y ou may need to position the 2 center
seat-belt anchors to allow the seat to drop into
place. Loosen the 2 locknuts (7/16 inch) on the
2 center seat-belt anchors, and tighten the 2
locknuts (7/16 inch) to 72 to 88 N∙m (53 to 65
ft-lb) after adjusting the position.
1 1. Remove the backing from the right, front and
left, front foam seals and attach the seals to the
machine ( Figure 15 ).
g035254
Figure 15
1. Left, front foam seal
12. Remove the backing from the foam seal and
attach the seal to the right side of the machine
(Figure 16 ).
g037104
Figure 16
Right Side Shown
1. Foam seal
7
Routing the W ire Harness
Parts needed for this procedure:
1 Fuse block
2
Hex-washer head screw (#10 x 3/4 inch)—for electric
machines with Serial No. 403448001 and after only
2
Serrated nut (#10)—for electric machines with Serial
No. 403448001 and after only
2
Self-tapping screw—for gasoline machines with
Serial No. 403448001 and after only
1
Fuse (15 A)
For Electric Machines
Important: The Power Converter Kit is required
to use the cab on a W orkman GTX Electric utility
vehicle. Contact your authorized T oro distributor
for more information.
1. Install the new fuse block as follows:
•For machines with Serial No. 403448001
and before , snap the new fuse block onto
the existing fuse block on the machine
(Figure 17 ).
g035257
Figure 17
1. T o ground 3. T o the optional washer
pump kit
2. T o the fused wire 4. New fuse block
1 1

•For machines with Serial No. 403448001
and after , secure the new fuse block using
the 2 hex-washer head screws (#10 x 3/4
inch) and 2 serrated nuts (#10) as shown in
Figure 18 .
g290937
Figure 18
1. New fuse block 3. Serrated nut (#10)
2. Hex-washer head screw
(#10 x 3/4 inch)
4. Female connector
2. For machines with Serial No. 403448001
and after , connect the female connector on the
harness to the new fuse block ( Figure 18 ).
3. Connect the large connector on the new fuse
block to the optional power cable on the existing
fuse block ( Figure 17 ).
4. Route the wire harness behind the cab and
under the seat, and secure the clip on the wire
harness to the side panel ( Figure 19 ).
g035260
Figure 19
1. Wire harness
5. Install the black ground wire to the ground wire
on the Power Converter Kit wire harness ( Figure
20 ).
Note: The black terminal ring is not used.
6. Install the red power wire to the power wire on
the Power Converter Kit wire harness ( Figure
20 ).
g278776
Figure 20
1. Cab wire harness
3. Black ground wire with
spade terminal
2. Black ground wire with
terminal ring (not used)
4. Red power wire with spade
terminal
12

7. Connect the remaining wire to the fused wire on
the new fuse block ( Figure 17 ).
8. Lower the bed and connect the battery; refer to
the Operator ’ s Manual .
9. Install the previously removed seat base.
For Gasoline/Petrol or EFI
Machines
1. Install the new fuse block as follows:
•For machines with Serial No. 403448001
and before , snap the new fuse block onto
the existing fuse block on the machine
(Figure 17 ).
•For machines with Serial No. 403448001
and after , secure the new fuse block using
the 2 self-tapping screws as shown in Figure
21 .
g290831
Figure 21
1. Self-tapping screw 2. New fuse block
2. Connect the large connector on the new fuse
block to the optional power cable on the existing
fuse block ( Figure 17 ).
3. Route the wire harness behind the cab and
under the seat, and secure the clip on the wire
harness to the side panel ( Figure 19 ).
4. Install the black terminal ring to the ground block
on the machine ( Figure 22 ).
5. Install the red power wire into an empty slot on
the machine fuse block ( Figure 22 ).
Note: Install an additional fuse block if there
are no remaining slots open in a fuse block.
g278776
Figure 22
1. Cab wire harness
3. Black ground wire with
spade terminal
2. Black ground wire with
terminal ring
4. Red power wire with spade
terminal
6. Connect the remaining wire to the fused wire on
the new fuse block ( Figure 17 ).
7. Lower the bed and connect the battery; refer to
the Operator ’ s Manual .
8. Install the previously removed seat base.
13

8
Installing the Fuse (5 A) and
Applying the Decal
Parts needed for this procedure:
1
Fuse (5 A)
1 Decal 145-7727
Procedure
1. Install the fuse into the opening in the fuse block
as shown in Figure 23 .
g451600
Figure 23
2. Apply decal 145-7727 to the console panel
assembly as shown in Figure 24 .
g452661
Figure 24
1. Decal 145-7727
9
Installing the Cab Adapter
W ire Harness
Electric Machines Only
Parts needed for this procedure:
1
Cab adapter wire harness—for electric machines
with Serial No. 403448001 and after only .
Procedure
For machines with Serial No. 403448001 and after ,
install the cab adapter wire harness as follows:
1. Open the hood; refer to your machine Operator ’ s
Manual .
2. Disconnect the 4-pin plug on the main harness
from the DC converter under the dash.
g299535
Figure 25
1. DC converter
2. 4-pin plug on the main
harness.
3. Connect the 4-pin socket on the cab adapter
wire harness to the 4-pin plug on the main
harness.
14

g299566
Figure 26
1. 4-pin socket on the cab
adapter wire harness.
2. 4-pin plug on the main
harness.
4. Connect the 4-pin plug on the cab adapter wire
harness to the DC converter .
g299568
Figure 27
1. Cab adapter to the main
harness connection.
2. Cab adapter to the DC
converter connection.
5. Connect the loose square plug on the power
converter wire harness to the cab adapter wire
harness ( Figure 28 ).
6. Connect the loose square socket on the power
converter wire harness to the cab adapter wire
harness ( Figure 28 ).
g299581
Figure 28
1. Power converter harness connections to the cab adapter
harness.
7. Secure the hood; refer to your machine
Operator ’ s Manual .
15

Product Overview
Controls
Control Panel
W indshield-W iper Switch
Click the switch forward to activate the windshield
wipers ( Figure 29 ).
g026274
Figure 29
1. Windshield-wiper control 2. Light switch
Light Switch
Push the left or right side of the light plate to turn on
the cab light ( Figure 29 ).
W indshield Latch
Lift up on the latches to open the windshield ( Figure
30 ). Press down on the latch to lock the windshield in
the open position. Pull out and down on the latch to
close and secure the windshield.
g026672
Figure 30
1. Windshield latch
16