Toro 30240 User manual

FormNo.3431-395RevA
CEKit
Groundsmaster®7200or7210TractionUnit
ModelNo.30240
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Safety
SafetyandInstructionalDecals
Note:Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal138-8202
138-8202
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe
maximumrecommendedslopeindicatedonthedecal.Reviewthe
instructionsforoperatingthemachineonslopesintheOperator’s
Manualaswellastheconditionsinwhichyouwouldoperatethe
machinetodeterminewhetheryoucanoperatethemachineinthe
conditionsonthatdayandatthatsite.Changesintheterraincan
resultinachangeinslopeoperationforthemachine.Ifpossible,
keepthecuttingunitsloweredtothegroundwhileoperatingthe
machineonslopes.Raisingthecuttingunitswhileoperatingon
slopescancausethemachinetobecomeunstable.
1.Tippinghazard—donot
drivethemachineona
slopegreaterthan16
degrees.
3.Tippinghazard—donot
drivethemachineona
slopegreaterthan18
degrees.
2.Tippinghazard—donot
drivethemachineona
slopegreaterthan17
degrees.
4.ReadtheOperator's
Manual.
decal138-8200
138-8200
1.ReadtheOperator'sManual.
decal106-6754
106–6754
1.Warning—donottouchthe
hotsurface
2.Cutting/dismemberment
hazard,fanand
entanglementhazard,
belt—stayawayfrom
movingparts.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3431-395*A

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Latchsupport1
Latchbracket1
Lockassembly1
Bolt(5/16x3/4inch)1
Bolt(5/16x2inches)2
2
Locknut(5/16inch)3
Installthehood-lockassembly(Kubota
models).
Latchsupport1
Latchbracket1
LockAssembly1
Bolt(1/4x1/2inch)1
Bolt(1/4x3/4inch)2
Washer(5/16inch)2
3
Locknut(1/4inch)3
Installthehood-lockassembly(Yanmar
models).
Lockassembly1
Floor-platelatch1
Carriagebolt(1/4x3/4inch)2
4Locknut(1/4inch)2
Installtheoor-plate-lockassembly
(2008andaftermodels).
Hoodhandle1
Bolt(1/4x1-1/8inch)2
Washer(5/16inch)2
5Clamp1
Installthehoodhandle.
Bolt(5/16x1-1/4inches)2
Retainingnut(5/16inch)2
6Pushnut2
Installthebeltcovers.
7Bolt(5/16x1-1/4inches)1Securetheseatplate.
Stabilitydecal,138-82021
Sounddecal,138-82001
8Safetydecal(106-6754)1
Installthedecals.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachinetolevelgroundandsetthe
parkingbrake.
2.Lowerthecuttingunitstotheground.
3.Shutofftheengine,waitforallmovingpartsto
stop,andremovethekey.
4.Unlatchandraisetheenginehood,andsecure
itintheraisedpositionwiththeproprod.
2

2
InstallingtheHood-Lock
Assembly
KubotaModels
Partsneededforthisprocedure:
1Latchsupport
1Latchbracket
1Lockassembly
1Bolt(5/16x3/4inch)
2Bolt(5/16x2inches)
3Locknut(5/16inch)
Procedure
1.Locatetheupper(rear)metalframesupport
runningacrosstheundersideofthehood.
2.Intheupper,leftcornerofthemetalframe,
locatetheholedrilledinthefaceofthesupport.
3.Usinga5/16-inchbit,drillopenthehole.
4.Installthelatchsupportusingabolt(5/16x3/4
inch)andlocknut(5/16inch)asshowninFigure
1.
5.Markthehoodatthecenterholeonthe
punch-outofthelatchsupport.
6.Removethelatchsupport.
7.Pilotdrillaholeintheplastichoodatthemarked
spotandthenexpandtheholetoadiameterof
2.54cm(1inch).
8.Removethepunch-outfromthelatchsupport.
9.Installthelatchsupporttotheframeusingthe
bolt(5/16x3/4inch)andlocknut(5/16inch)as
showninFigure1.
10.Removethelockingnutfromthelockassembly.
11.Installthelockassemblythroughthehoodand
thelatchsupport,withthecatchfacingthe
forward(Figure1).
12.Installthelockingnutontothebottomofthelock
assemblytosecureitinplace(Figure1).
3

g004787
Figure1
1.Holeinthemetalframesupport4.Bolt(5/16x3/4inch)
2.Locknut(5/16inch)5.Lockassembly
3.Latchsupport6.Lockingnut
4

13.Installthelatchbrackettotheleftframemember,
directlybelowthelockassembly,intheexisting
holes,asshowninFigure2.
Note:Centertheboltsintheslotsofthelatch
bracket.
g030830
Figure2
1.Leftframemember3.Latchbracket
2.Locknut(5/16inch)4.Bolt(5/16x2inches)
14.Securethelatchbrackettotheframemember
with2bolts(5/16x2inches)and2locknuts
(5/16inch)asshowninFigure2.
15.Closethehoodslowlytoverifythatthelock
assemblycatchesonthelatchbracket.
Note:Ifitdoesnotcatch,loosenthebolts
securingthelatchbrackettotheframemember
andadjustthelatchbracketasnecessary.
Tightentheboltsandverifythatthelatch
catches.
3
InstallingtheHood-Lock
Assembly
YanmarModels
Partsneededforthisprocedure:
1Latchsupport
1Latchbracket
1LockAssembly
1Bolt(1/4x1/2inch)
2Bolt(1/4x3/4inch)
2Washer(5/16inch)
3Locknut(1/4inch)
Procedure
1.Locatetheupper(rear)metalframesupport
runningacrosstheundersideofthehood.
2.Intheupper,leftcornerofthemetalframe,
locatetheholedrilledinthefaceofthesupport.
3.Usinga5/16-inchbit,drillopenthehole.
4.InstallthelatchsupportasshowninFigure3.
g027285
Figure3
1.Bolt(1/4x1/2inch)3.Locknut(1/4inch)
2.Latchsupport
5.Markthehoodatthecenterholeonthe
punch-outofthelatchsupport.
6.Removethelatchsupport.
7.Pilotdrillaholeintheplastichoodatthemarked
spotandthenexpandtheholetoadiameterof
2.54cm(1inch).
5

8.Removethepunch-outfromthelatchsupport.
9.Installthelatchsupporttotheframe(Figure3).
10.Removethelockingnutfromthelockassembly.
11.Installthelockassemblythroughthehoodand
thesupportlatchbracketwiththecatchfacing
forward(Figure4).
g027287
Figure4
1.Lockassembly3.Lockingnut
2.Hole
12.Installthelockingnutontothebottomofthelock
assemblytosecureitintoplace(Figure4).
13.Installthelatchbracketontheleftsideofthe
frameundertherearofthehood(Figure5).
Note:Theboltsshouldbeapproximately
centeredintheslotsofthelatchbracket.
g027286
Figure5
1.Latchbracket3.Bolt(1/4x3/4inch)
2.Locknut(1/4inch)
14.Closethehoodslowlytoverifythatthelatch
catches.
Note:Ifthelatchdoesnotcatch,loosenthe
boltssecuringthelatchbrackettotheframe
memberandadjustthebracketasnecessary.
Tightentheboltsandverifythatthelatch
catches.
4
Installingthe
Floor-Plate-LockAssembly
2008andAfterModels
Partsneededforthisprocedure:
1Lockassembly
1Floor-platelatch
2Carriagebolt(1/4x3/4inch)
2Locknut(1/4inch)
Procedure
1.Raisetheoorplate(Figure6).
g009529
Figure6
1.Holeintheoorplate3.Floor-platelatch
2.Lockassembly
6

2.Installtheoor-platelatchtotheframeusing2
carriagebolts(1/4x3/4inch)and2locknuts
(1/4inch)(Figure6).
3.Removethe2lockingnutsfromthelock
assembly.
4.Insertthelockassemblyintotheholeintheoor
platewiththecatchfacingtotheleft.
5.Installthelockingnutsontothebottomofthe
lockassemblytosecureitinplace.
Note:Themountingholesinthelatchare
slottedsothatyoucanadjustthelockassembly.
5
InstallingtheHoodHandle
Partsneededforthisprocedure:
1Hoodhandle
2Bolt(1/4x1-1/8inch)
2Washer(5/16inch)
1Clamp
Procedure
1.Locatethehoodsupportrailontheinsideofthe
leftsideofthehood.
2.Measurealongtherail,fromthesupportedge,
3.8cm(1-1/2inches)asshowninFigure7.
3.Installtheclamparoundtherailatthislocation.
4.Usingtheclampasatemplate,markanddrillan
8-mm(5/16inch)diameterhole.
5.Installawasher(5/16inch)andbolt(1/4x1-1/8
inch)throughtheclampanddrilledholeinthe
hoodandintothehoodhandle.
6.Withthehoodhandleintheapproximateposition
showninFigure7,markthesecondholetodrill.
Note:Thesecondholeis12.2cm(4-13/16
inch)fromthersthole.
7.Swingthehoodhandleoutofpositionanddrilla
5/16inchdiameterholeatthemarkedlocation.
8.Installawasherontotheotherbolt(1/4x1-1/8
inch)andthroughthehood.
9.Securethehandletothehoodusingtheother
washer(5/16inch)andbolt(1/4x1-1/8inch)
asshowninFigure7.
Note:Tightenthebolts.
7

g004788
Figure7
1.Hood5.Washer(5/16inch)
2.Distancefromthesupportedge—3.81cm(1-1/2inches)6.Bolt(1/4x1-1/8inch)
3.Drilledhole7.Distancebetweentheholes—12.2cm(4-13/16inch)
4.Clamp
8

6
SecuringtheBeltCovers
Partsneededforthisprocedure:
2Bolt(5/16x1-1/4inches)
2Retainingnut(5/16inch)
2Pushnut
Procedure
Note:Performthisprocedurefortherightandleft
sidebeltcovers.
1.Removethehandknobssecuringthebelt
coverstothemowerdeck.
2.Removethebeltcovers.
3.Installaretainingnutattheforwardholeinthe
deckbracket(Figure8).
g004785
Figure8
1.Beltcover5.Bolt(5/16x1-1/4inches)
2.Mowerdeck6.Handknob
3.Retainingnut7.Pushnut
4.Deckbracket
4.Installthebeltcoverwiththebolt(5/16x1-1/4
inches)andpushnut(5/16inch)asshownin
Figure8.
5.Installthehandknob.
7
SecuringtheSeatPlate
Partsneededforthisprocedure:
1Bolt(5/16x1-1/4inches)
Procedure
1.Installaboltintheseatplatetothesecureit.
2.Locatetheholeinthefront,rightsideoftheseat
plate,infrontofthemanualhousing.
3.Installabolt(5/16x1-1/4inches)intheholeto
securetheseatplate(Figure9).
g030859
Figure9
1.Bolt(5/16x1-1/4inches)2.Manualhousing
8
InstallingtheDecals
Partsneededforthisprocedure:
1Stabilitydecal,138-8202
1Sounddecal,138-8200
1Safetydecal(106-6754)
InstallingtheDecals
1.Thoroughlycleantheareaswhereyouare
installingeachdecal.
2.Dampentheareawithwaterormildlysoapy
water.
3.Installthedecalsasfollows:
9

Note:Foreachdecal,peeloffthebacking
andsqueegeeacrossthesurfaceofthedecal,
startingatthecenterofthedecalandworking
towardtheedges,usingoverlappingstrokes.
A.Installdecal106-6754ontothehoodas
showninFigure10.
g004789
Figure10
1.Decal106-67543.Lockassembly
2.Hood4.Decallocation
B.UsingthetablesinSelectingtheSound
andAngleDecals(page11),selectthe
correctsound-power-ratingportionofdecal
138-8200foryourmachineandapplyitto
theexistingregulatorydecalneartheleft
motion-controllever.(Figure11).
C.ApplytheCEportionofthedecalwherever
thereisspaceneartheregulatorydecal
(Figure11).
D.UsingthetablesinSelectingtheSoundand
AngleDecals(page11),selectthecorrect
tipping-hazarddecalforyourmachineand
placeitovertheexistingtipping-hazard
warningasshowninFigure12.
g285042
Figure11
1.Regulatorydecal(CE
portion)
2.Decal138-8200
g004790
Figure12
1.Decal138-82023.Installthecorrect
tipping-hazardwarning
atthislocationoverthe
existingdecal.
2.Existingdecal
10