Toro 30506 User manual

FormNo.3429-505RevA
62inBlowerKit
Groundsmaster®200/3280-D/3320SeriesSideDischargeMowers
ModelNo.30506—SerialNo.403000001andUp
Operator'sManual
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
WARNING
CALIFORNIA
Proposition65Warning
UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orotherreproductiveharm.
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6696
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
decal106-6753
106-6753
1.Thrownobjecthazard—keepbystandersaway.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
decal93-7301
93–7301
1.Warning-readtheOperator'sManual.
2.Thrownobjecthazard-stayawayfrommovingparts;keep
allguardsandshieldsinplace.
decal107-2926
107-2926
1.Cutting/dismembermenthazardofhand,impeller—stay
awayfrommovingparts.
2.Thrownobjecthazard—keepbystandersaway.
decal133-8061
133-8061
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3429-505*A

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Removethecuttingunitfromtraction
unit.
Doublepulley1
Pulleynut1
2Nutcover1
Installthenewspindlepulley.
3Blade3Installthenewblades.
4Pivotbrackets2Removeandmodifythegrassdeector.
Blowerassemblywithmounting
brackets1
Capscrew,5/16x1inch3
Locknut,5/164
Carriagebolt,3/8inchx3/4inch4
5
Flangenut,3/8inch3
Installtheblowermountingbrackets.
Frontdeector1
Reardeector1
Rearshelf1
Leftshelf1
Rightshelf1
Capscrew,5/16x5/8inch6
Locknut,5/16inch6
Capscrew,3/8x1inch4
Lockwasher,3/8inch4
Capscrew,1/4x1inch3
Capscrew,1/4x3/4inch3
6
Locknut,1/4inch6
Installthedeckdeectors.
Deectorstop1
Capscrew,1/4x3/4inch2
7Locknut,1/4inch2
Mountthenewdeectorstop.
Idlerarmassembly1
Pivotscrew1
Bushing1
Washer2
Locknut,3/8inch1
Spring1
Threadedrod1
Flangenut,5/16inch2
Springbracket1
Capscrew,1/4x1inch2
8
Locknut,1/4inch2
Mounttheidlerassembly.
9Belt1Mounttheblower.
2

ProcedureDescriptionQty.Use
Bumper1
Capscrew,5/16x3inch4
10Locknut,5/16inch4
Installbumper
Trimmolding1
11Deckcover1Installthenewdeckcover.
Beltguard1
12Pulleyguard1Installthenewsafetyguards.
13Counterbalancespring1Installthenewcounterbalancespring.
14Nopartsrequired–Installthecuttingunittothetractionunit.
15Decal,danger1Installthenewdecal.
16Chuteassembly1Mounttheblowerhousingchute.
MediaandAdditionalParts
DescriptionQty.Use
Installationinstructions1Readbeforeinstallation
Certicateofcompliance1CEcertication
1
RemovingtheCuttingUnit
fromtheTractionUnit
NoPartsRequired
Procedure
1.Positionthemachineonalevelsurface,raise
thecuttingunit,engagetheparkingbrake,
ensurethatthetractionpedalisintheneutral
positionandthePTOleverintheOFFposition,
shutofftheengine,andremovethekeyfrom
theswitch.
CAUTION
Thecounterbalancespringisintension
whenthedeckisinthelowerposition
(200Seriestractionunitsonly).
Alwaysraisethedeckbeforeadjusting
orremovingthespring.
2.On200Seriestractionunitsonly,disconnectthe
counterbalancefromthetractionunit,remove
thelockpinsfromthebrackets,separatethe
springtensionassembliesfromthebrackets,
andlaythemdownonthedeck.Looselysecure
thelockpinstothebracketstopreventlosing
them(Figure1).
g012533
Figure1
1.Lockpin3.Springtensionassembly
2.Bracket
3.Lowerthecuttingunitandremovethe4bolts
andnutssecuringliftarmbracketstocastor
arms(Figure2).
3

g012557
Figure2
1.Liftarmbracket2.Rightcastorarm
4.Starttheengineandraisethetractionunitlift
arms.
5.Shutofftheengineandslidethecuttingunit
awayfromthetractionunit,separatingthemale
andfemalesectionsofPTOshaft(Figure3).
g010552
Figure3
1.PTOshaft
CAUTION
IftheengineisstartedandthePTOshaft
isallowedtorotate,seriousinjurycould
result.
Donotstarttheengineandengagethe
PTOleverwhenthePTOshaftisnot
connectedtothegearboxonthecutting
unit.
2
InstallingtheNewSpindle
Pulley
Partsneededforthisprocedure:
1Doublepulley
1Pulleynut
1Nutcover
Procedure
1.Unhookthelatchessecuringtherightcoverto
thetopofthecuttingunit.Removethecover
fromthecuttingunit.
2.Loosenthe2nutssecuringtheidlerplateso
thetensionoftheidlerpulleyagainstthebelt
isreleased(Figure4).
g010559
Figure4
1.Idlerplate3.Idleradjustingnut
2.Nut(2)
3.Removethebeltfromtherightspindlepulley
(Figure4).
4.Removethesixcarriageboltsandangenuts
securingthespindlehousingassemblytothe
cuttingunit(Figure5).Slidethespindlehousing
assemblyoutofthebottomofthecuttingunit.
5.Removethenutandwasherretainingthepulley
onthespindleshaft.Removethepulleyfrom
theshaft.
6.Slidethenewdoublespindlepulleyontothe
spindleshaft.Donotinstallthepulleynutatthis
time.
7.Slidethepulleyendofspindlehousingassembly
throughtheholeinthecuttingunit,andloop
thebeltaroundthepulleyandidler.Mountthe
4

spindleassemblyinplacewith6carriagebolts
andangenuts.
g012535
Figure5
1.Carriagebolts3.Pulleynut
2.Doublespindlepulley
8.Installtheoriginalwasherandnewpulleynut
ontothespindleshaftandtightenitto100ft-lb
(135.5N⋅m).Installthenutcover.
9.Adjust(tighten)theidleradjustingnutto35to
40ft-lb(48to54N⋅m)toachievetheproperbelt
tension.Tightentheidlerplatenuts.
3
InstallingtheNewBlades
Partsneededforthisprocedure:
3Blade
Procedure
1.Grasptheendofbladeusingathicklypadded
glove.Removethebladebolt,anti-scalpcup,
andbladefromthespindleshaft(Figure6).
g010555
Figure6
1.Bladebolt2.Anti-scalpcup
2.Insequence,installanewblade(sailfacing
towardthecuttingunit)andanti-scalpcup.
Securethepartsinplacewiththebladebolt.
Tightenthebladeboltto85to110ft-lb(115to
149N⋅m).
3.Repeatthisprocedureonallblades.
5

4
RemovingandModifying
theGrassDeector
Partsneededforthisprocedure:
2Pivotbrackets
Procedure
1.Removethebolts,locknuts,andsprings
securingthedeectormountstothepivot
brackets(Figure7).Removethedeector.
2.Removethecarriageboltsandangenuts
securingthepivotbracketstothehousing
(Figure7).Removethepivotbrackets.Retain
thefastenersforfutureuse.
3.Removethe2carriagebolts,atwashers,and
locknutssecuringthereinforcementplatetothe
undersideofthehousingandthestiffenerplate
tothetopofthehousing(Figure7).
g012536
Figure7
1.Grassdeector3.Reinforcementplate
2.Pivotbrackets4.Stiffenerplate
4.Usingthebolts,locknuts,andspringspreviously
removed,installthenewpivotbracketstothe
deectormounts(Figure8).Donotovertighten
thenutsbecausethebracketsmustbeallowed
topivot.Savethisassemblyforsidedischarge
operation.
g012537
Figure8
1.Grassdeector2.Pivotbrackets
5
InstallingtheBlower
MountingBrackets
Partsneededforthisprocedure:
1Blowerassemblywithmountingbrackets
3Capscrew,5/16x1inch
4Locknut,5/16
4Carriagebolt,3/8inchx3/4inch
3Flangenut,3/8inch
Procedure
1.Removethefastenerssecuringtherighthand
deckcoverspringlatchtotherightsideofthe
cuttingdeck(Figure9).Removeandretainthe
latchforfutureusewiththerighthandcover.
2.Positiontheblowerandmountingbracketson
thedeck,aligningthemountingholeswiththe
holespreviouslyusedformountingthegrass
deector.Figure9isshownwiththeblower
removedfromthebrackets.Makesurethereis
nogapbetweentheblowerandcuttingdeck.
6

g012538
Figure9
1.Springlatch4.Reinforcementplate
2.Rearmountingbracket5.Blowerbrace
3.Frontmountingbracket
3.Positionthenewreinforcementplateunderthe
deckaligningthemountingholeswiththeholes
previouslyusedformountingthegrassdeector
(Figure9).
4.Mountthefrontandrearbracketsand
reinforcementplatetothedeckwith2previously
removedcarriagebolts(3/8-16x7/8inch)and
angenutseach(Figure9).Theboltheads
mustbeontopofthedeck.
5.Removethe2knobssecuringtheblowertothe
mountingbrackets.Removetheblower.
6.Usingeachbracketasatemplate,markthe
locationanddrill2additional11/32inchdiameter
holes.(2holesfortherearbracketand1forthe
frontbracket.Usethereinforcementplatefora
templatetodrilloneofthe11/32inchdiameter
holesfortherearbracket.
Note:Usecautionwhendrillingtheholesso
thatthecastorarmisnotdamaged.
7.Securethebracketsandreinforcementplate
tothedeckwithbolts(5/16-18x3/4inch)and
locknuts(Figure9).Theboltheadsmustbeon
topofthedeck.
8.Mounttheblowerbracetotherearmounting
bracketwith2bolts(3/8-16x1inch)and
locknuts(Figure9)andtothecastorarmwitha
bolt(3/8-16x1inch).
9.Whenmountingtheliftarmbracketstothe
castorarms,mountothersideoftheblower
bracetotheliftarmbracketandtherightcastor
armwiththeboltandnutpreviouslyremoved.
g012557
Figure10
1.Liftarmbracket2.Rightcastorarm
6
InstallingtheDeck
Deectors
Partsneededforthisprocedure:
1Frontdeector
1Reardeector
1Rearshelf
1Leftshelf
1Rightshelf
6Capscrew,5/16x5/8inch
6Locknut,5/16inch
4Capscrew,3/8x1inch
4Lockwasher,3/8inch
3Capscrew,1/4x1inch
3Capscrew,1/4x3/4inch
6Locknut,1/4inch
Procedure
1.Insertthefrontdeectorintothedeck,aligning
theendofthedeectorwiththeedgeofthe
dischargeopening(Figure11andFigure12).
7

g012539
Figure11
1.Frontdeector
2.Usingthedeectorasatemplate,markanddrill
three11/32inchdiameterholesthroughfront
andtopofdeck.
3.Securethe2frontmountingtabsofdeector
tothedeckwithbolts(5/16-18x5/8inch)and
locknuts(5/16-18inch).
4.Securethefrontrightcornerofthefront
mountingbracketandthetoptabofthedeector
tothedeckwithabolt(5/16-18x1inch)and
locknut.
g012540
Figure12
1.Frontdeector4.Leftshelf
2.Reardeector5.Rightshelf
3.Rearshelf
g012541
Figure13
1.Reardeector
5.Usingthedeectorasatemplate,markand
drillthree11/32inchdiameterholesthroughthe
deck.
6.Securethedeectortothedeckwith3bolts
(5/16-18x5/8inch)andlocknuts(5/16-18inch).
7.Beforemountingtheleftandrightshelvestothe
deck,youmustgrindtheweldsoffofthebottom
edgeofthedeck.Paintthedeckaftergrinding.
8.Usingtheexistingholes,mounttherearshelfto
thedeckwith4bolts(3/8-16x1inch)andlock
washers(3/8inch)(Figure14).
g012542
Figure14
1.Rearshelf
9.Aligntheleftshelfwiththeleftendoftherear
shelfandtheedgeofthedeck(Figure12and
Figure14).
10.Securetheleftshelftothedeckwith2bolts
(1/4-20x1inch),1bolt(1/4-20x3/4inch),and
3locknuts(Figure15).Positiontheboltheads
totheinsideofthedeck.
8

g012543
Figure15
1.Leftshelf
11.Aligntherightshelfwiththerightendoftherear
shelfandtheedgeofthedeck(Figure12and
Figure16).Usingtheleftshelfasatemplate,
locate,mark,anddrillthree9/32inchdiameter
holesinthedeck.
g012544
Figure16
1.Rightshelf
12.Securetherightshelftothedeckwith1bolt
(1/4-20x1inch),2bolts(1/4-20x3/4inch),and
3locknuts.Positiontheboltheadstotheinside
ofthedeck.
7
MountingtheNewDeector
Stop
Partsneededforthisprocedure:
1Deectorstop
2Capscrew,1/4x3/4inch
2Locknut,1/4inch
Procedure
1.Usingthenewdeectorstopasatemplate,set
itontheoriginalatdeectorstop(Figure17).
Ensurethatthenewdeectorstopisushat
thebottom,contactingthesideofthedeck,and
parallelwiththeoutsideedgeofthedeector
support.
g012545
Figure17
1.Newdeectorstop3.Boltsandlocknuts
2.Markanddrillholes
2.Locate,markanddrilltwo9/32inchdiameter
holesthroughtheolddeectorsupport.
3.Mountthenewdeectorsupporttotheold
deectorstopwith2bolts(1/4-20x3/4inch)and
locknuts(1/4-20inch),asshowninFigure17.
9

8
MountingtheIdler
Assembly
Partsneededforthisprocedure:
1Idlerarmassembly
1Pivotscrew
1Bushing
2Washer
1Locknut,3/8inch
1Spring
1Threadedrod
2Flangenut,5/16inch
1Springbracket
2Capscrew,1/4x1inch
2Locknut,1/4inch
Procedure
1.UsingthedimensionsshowninFigure18,
locate,mark,anddrilla13/32inchdiameterhole
inthedeck.Thedimensionsshownarefromthe
rightfrontcornerofthedeckandfromtheedge
ofthedischargeopening.Theblowerbrackets
areremovedforclarity.
g012546
Figure18
1.6-13/16inches2.9-1/8inches
2.UsingthedimensionsshowninFigure19,
locate,mark,anddrilla13/16inchdiameter
holeandtwo13/32inchdiameterholesinthe
rightbridgebar.
g012547
Figure19
1.5inches4.13/32inchdiameter(2)
2.1-1/16inches(2)5.13/16inchdiameter
3.1inch
3.Threadaangenut(5/16-18inch)approximately
2inches(5cm)ontothethreadedrod(Figure
20).
g012548
Figure20
1.Idlerpulleyarm3.Threadedrod
2.Springbracket4.Spring
4.Inserttheendofthethreadedrodthroughthe
largeholeinthespringbracketandloosely
secureitwithanotherangenut(5/16-18inch)
(Figure20).Donottightentheangenuts.
5.Inserttheotherendofthethreadedrodthrough
theholeinthebridgebarandsecurethespring
brackettothebridgewith2boltsandlocknuts
(Figure20).
6.Hooktheshortloopofthespringintotheholein
thethreadedrodandthelongloopintheholein
theidlerarm(Figure20).
7.Mounttheidlerpulleyarmtothedeckwitha
pivotscrew(3/8-16inch),athrustwasher(1/2
inch),theidlerarm,athrustwasher(3/8inch),
andalocknut(3/8-16inch)beneaththedeck
(Figure20).
10