Toro 31991 User manual

CV
FormNo.3440-684RevA
NorthAmericanRoadLightKit
Groundsmaster®3200or3300SeriesTractionUnit
ModelNo.31991
InstallationInstructions
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal140-1587
140-1587
1.Horn—15A4.Worklights—10A
2.Headlights—10A5.ReadtheOperator’s
Manualforfuse
information.
3.Beacon—10A
Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Lowerthecuttingunit.
4.Shutofftheengineandremovethekey.
5.Disconnectthebattery;refertotheelectrical
systemmaintenancesectionofyourOperator’s
Manual.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3440-684*A

2
InstallingtheClips,Speed
Nuts,andFuseBlock
Partsneededforthisprocedure:
1Switchmount
6Clip(1/4inch)
2Speednut
1Fusemountplate
4U-typespeednut
1Fuseblock
2Screw(#10x3/4inch)
Procedure
1.Installthe6clipsand2speednutstotheswitch
mount(Figure1).
g319851
Figure1
1.Clip3.Speednut
2.Switchmount
2.InstalltheU-typespeednutstothefuse-mount
plate(Figure2).
g304335
Figure2
1.U-typespeednuts2.Fuse-mountplate
3.Installthefuseblockonthewireharnesstothe
fuse-mountplateusing2screws(#10x3/4inch)
asshowninFigure3.
g304300
Figure3
1.Fuse-mountplate3.Screw(#10x3/4inch)
2.Fuseblock
2

3
InstallingtheSwitchMount
Partsneededforthisprocedure:
2Mountbracket
4Carriagebolt(1/4x2inches)
2Locknut(1/4inch)
2Hex-headscrew(1/4x3/4inch)
2Flangenut(1/4inch)
1Flasher
1Relay
1Wireharness
2Cabletie
1Fusecover
2Thumbscrew
2Pushnut
1Decal
2Screw(#10x3/8inch)
1Multi-functionswitch
3Holeplug
1Rockerswitch
1Controlcover
6Hex-headscrew(1/4x3/4inch)
2Switchclip
2Pushrivet
Procedure
1.Looselyinstalltheswitchmountaroundthe
steeringcolumnusing4carriagebolts(1/4x2
inches),2mountingbrackets,fuse-mountplate,
and4locknuts(1/4inch)asshowninFigure4.
g319856
Figure4
1.Locknuts(1/4inch)4.Steeringcolumn
2.Fuse-mountplate5.Switchmount
3.Mountingbrackets6.Carriagebolt(1/4x2
inches)
3

2.Installthemulti-functionswitchtotheswitch
mountandsecureitusingtheswitchclipsunder
theholefortheswitch(Figure5).
g319854
Figure5
1.Switchclips2.Multi-functionswitch
3.Installtherockerswitchandholeplugsintothe
switchmount(Figure6).
g319855
Figure6
1.Rockerswitch2.Holeplug
4.Installtheasherandrelaytothefuse-mount
plateusing2screws(#10x3/8inch)asshown
inFigure7.
g319853
Figure7
1.Relay3.Flasher
2.Screw(#10x3/8inch)
4

5.Securetheasherusingacabletie(Figure8).
6.Plugtheharnessintotherockerswitchand
multi-functionswitch(Figure8).
g319850
Figure8
1.Rockerswitchconnector4.Switchconnector
2.Relayconnector5.Cabletie
3.Flasherconnector
7.Plugthewireharnessintotherelayandasher
(Figure8).
8.Loosentheboltsaroundthesteering-column
base(Figure9).
9.Raisethebaseupanddrilla22mm(7/8inch)
holeasshowninFigure9.
g304296
Figure9
1.Steering-columnbase
10.Routetheharnessthroughtheholeyoudrilled
inthebase.
11.IfthemachineisusedinNorthAmerica,connect
thebulletconnectorsasshowninFigure10.
Note:Donotconnectthebulletconnectorsif
themachineisusedoutsideofNorthAmerica.
g319849
Figure10
1.Notconnected—for
non-NorthAmerica
machines
2.Connected—forNorth
Americamachines
5

12.Applythedecaltothefusecoverasshownin
Figure11.
g304374
Figure11
1.25mm(1inch)3.Decal—insideoffuse
cover
2.6mm(1/4inch)
13.Installthefusecovertotheswitchmountusing
2thumbscrewsand2pushnuts(Figure12).
Note:Ensurethatthepushnutsareinstalled
ontheinsideofthefusecover(Figure12).
g304295
Figure12
1.Pushnut3.Thumbscrew
2.Fusecover
14.Adjustthecontrolassemblysothattheswitches
areaccessible.
15.Tightenallthefasteners.
16.Installthecontrolcovertotheswitchmount
using2pushrivetsand6hex-headscrews(1/4
x3/4inch)asshowninFigure13.
g319852
Figure13
1.Pushrivet3.Controlcover
2.Hex-headscrew
6

4
InstallingtheFront
Components
Partsneededforthisprocedure:
1Leftlightbase(formachineswithacab)
1Rightlightbase(formachineswithacab)
1Leftlightmount(formachineswithacab)
1Rightlightmount(formachineswithacab)
1Leftlightassembly(formachineswithacab)
1Rightlightassembly(formachineswithacab)
6Button-headbolt(1/4x5/8inch)—formachineswith
acab
4Carriagebolt(3/8x3/4inch)—formachineswithacab
4Locknut(3/8inch)—formachineswithacab
1Lightcrossmount(formachineswithoutacab)
2Yellowreectivetape
ForMachineswithaCab
1.Securetheleftlightbaseandrightlightbase
tothecabframeusing2carriagebolts(3/8x
3/4inch)and2locknuts(3/8inch)oneachside
(Figure14).
g303644
Figure14
1.Carriagebolt(3/8x3/4
inch)
3.Rightlightbase
2.Locknut(3/8inch)4.Leftlightbase
2.Securetheleftlightmountandrightlightmount
tothelightbasesusing3button-headbolts(1/4
x5/8inch)throughthespeednutsoneachside
(Figure15).
Note:Ensurethatyouinstalltheleftlightmount
andrightlightinthemostnarrowmounting
position.
g303645
Figure15
1.Lightbase3.Button-headbolt(1/4x5/8
inch)
2.Rightlightmount4.Leftlightmount
7

3.Securetheleftlightassemblyandrightlight
assemblytotheleftlightmountandrightlight
mountusingthehexnutonthelightassemblies
(Figure16).
Note:Installthelightswiththelowbeamtoward
theouteredgeofthemachine.
Lookatthebottomofthelightsforhighbeam
andlowbeamorientation.
g303646
Figure16
1.Lightassembly3.Hexnut
2.Lightmount
4.Applytheyellowreectivetapetotheleftlight
baseandrightlightbaseusingthedimensions
showninFigure17.
g303671
Figure17
1.14.25to14.86cm(5-5/8to5-7/8inches)
ForMachineswithoutaCab
1.Removethetie-downbracketfromtheplatform
(Figure18).
Retaintheparts.
g299562
Figure18
1.Tie-downbracket3.Nut
2.Bolt
2.Securethelightcrossmounttotheplatform
usingthepreviouslyremovedbolts,nuts,and
tie-downbracket(Figure19).
g303700
Figure19
1.Bolt3.Lightcrossmount
2.Tie-downbracket4.Nut
8

3.Securetheleftlightassemblyandrightlight
assemblytothelightcrossmountusingthelock
washerandhexnutonthelightassemblies
(Figure20).
Note:Installthelightswiththelowbeamtoward
theouteredgeofthemachine.
Lookatthebottomofthelightsforhighbeam
andlowbeamorientation.
g303701
Figure20
1.Lightassembly3.Hexnut
2.Lockwasher
4.Applytheyellowreectivetapetothelightcross
mountusingthedimensionsshowninFigure21.
g303699
Figure21
1.9.5to10.1cm(3-3/4to4inches)
5
InstallingtheRear
Components
Partsneededforthisprocedure:
1Leftmount
1Rightmount
1Leftshortmount
1Rightshortmount
4Carriagebolt(5/16x3/4inch)
4Flangenut(5/16inch)
4Carriagebolt(1/4x5/8inch)
11Locknut(1/4inch)
4Hex-headbolt(3/8x3inches)
4Locknut(3/8inch)
4Redreectivetape
1Markermount
2Backmount
1Slow-movingvehiclesign
3Flatwasher
7Flange-headbolt(1/4x3/4inch)
1Leftlighthousing
1Rightlighthousing
9

Procedure
1.Removetheange-headbolt(3/8x2-3/4
inches)andangenut(3/8inch)securingthe
bumpertothereartubeframeoneachsideof
thebumper(Figure22).
g303770
Figure22
1.Reartubeframe3.Bumper
2.Flange-headbolt(3/8x
2-3/4inches)
4.Flangenut(3/8inch)
2.Securetheleftmountandrightmounttorear
frametubesusing2hex-headbolts(3/8x3
inches)and2locknuts(3/8inch)oneachside
(Figure23).
g304042
Figure23
1.Hex-headbolt(3/8x3
inches)
3.Locknut(3/8inch)
2.Leftmount
3.Securetheleftshortmountandrightshort
mounttotheleftmountandrightmountusing4
carriagebolts(5/16x3/4inch)and4angenuts
(5/16inch)asshowninFigure24.
g304044
Figure24
1.Leftshortmount3.Leftmount
2.Flangenut(5/16inch)4.Carriagebolt(5/16x3/4
inch)
4.Securetheleftlighthousingandrightlight
housingtotheleftshortmountandrightshort
mountusing4carriagebolts(1/4x5/8inch)and
4locknuts(1/4inch)asshowninFigure25.
g319940
Figure25
1.Leftshortmount3.Leftlighthousing
2.Carriagebolt(1/4x5/8
inch)
4.Locknut(1/4inch)
10

5.Usingthemarkermountasthetemplate,drill3
holes(5/16inch)intotheslow-movingvehicle
sign(Figure26).
g304041
Figure26
1.Slow-movingvehiclesign2.Markermount
6.Securetheslow-movingvehiclesigntothe
markermountusing3ange-headbolts(1/4x
3/4inch),3atwashers,and3locknuts(1/4
inch)asshowninFigure27.
g304128
Figure27
1.Flange-headbolt(1/4x
3/4inch)
4.Markermount
2.Flatwasher5.Locknut(1/4inch)
3.Slow-movingvehiclesign
7.Removethe4plasticplugsshowninFigure28
fromthehood.
g304129
Figure28
1.Plasticplug
8.Raisethehood(Figure29).
g285428
Figure29
11

9.Securetheassembledslow-movingvehiclesign
tothehoodusing4ange-headbolts(1/4x3/4
inch),2backmounts,and4locknuts(1/4inch)
asshowninFigure30.
g304127
Figure30
1.Assembledslow-moving
vehiclesign
3.Backmount
2.Flange-headbolt(1/4x
3/4inch)
4.Locknut(1/4inch)
10.Apply2redreectivetapetotherearbumper
and1reectivetapetoeachlighthousingusing
thedimensionsshowninFigure31andFigure
32.
g304126
Figure31
1.9.7to15.7mm(3/8to5/8
inch)
2.11.7to17.8mm(7/16to
11/16inch)
g304125
Figure32
1.28.7to34.8mm(1-1/8to
1-3/8inches)
2.22.4to28.4mm(7/8to
1-1/8inches)
6
RoutingtheLightWire
Harness
Partsneededforthisprocedure:
1Lightwireharness
2Cabletie
2Innermountassembly
2Taillight
4Pan-headscrew(#10x1-1/4inches)
4Flangenut(#10)
8Button-headbolt(1/4x3/4inch)
Procedure
Refertothefollowingguresandinstructionsfor
routingthelightwireharness.
12

g304235
Figure33
1.Wire-harnessrouting
1.Routethewire-harnessconnectorlabeled
FRONTLIGHTLH(P04)totheleftsideofunit.
Connectharnesstolight(Figure33).
2.Routethewire-harnessconnectorlabeled
FRONTLIGHTRH(P05)totherightsideofunit.
Connectharnesstolight(Figure33).
3.Routethewire-harnessconnectorlabeledREAR
LIGHTLH(P01)totherearleftsideofunit
(Figure33).
4.Routethewire-harnessconnectorlabeledREAR
LIGHTRH(P02)totherearrightsideofunit
(Figure33).
13

5.Securethetaillightstotheinnermount
assembliesusing4pan-headscrews(#10x
1-1/4inches)and4angenuts(#10)asshown
inFigure34.
g304304
Figure34
1.Flangenut(#10)4.Redlens
2.Innermountassembly5.Pan-headscrew(#10x
1-1/4inches)
3.Amberlens
6.Connectthewire-harnessconnectorlabeled
REARLIGHTLH(P01)torearlight(Figure33).
7.Connectthewire-harnessconnectorlabeled
REARLIGHTRH(P02)torearlight(Figure33).
8.Securetheassembledtaillightstothetaillight
housingsusing8button-headbolts(1/4x3/4
inch)asshowninFigure35.
Ensurethatyouinstallthetaillightswiththe
yellowlensontop(Figure34andFigure35).
g305040
Figure35
1.Button-headbolt(1/4x3/4
inch)
2.Taillightassembly
9.Useacabletiecoiltheremainingconnectors
(J01andJ02)together(Figure36).
14

g304233
Figure36
1.Coiltheremainingconnectorshere.
7
RoutingtheControlWire
Harness
Partsneededforthisprocedure:
1Controlwireharness
Procedure
Refertothefollowingguresandinstructionsfor
routingthecontrolwireharness.
15

g304234
Figure37
1.Wire-harnessrouting2.Controlwireharnessandlightwireharnessconnection
16

1.Connectthecontrolwire-harnessconnector
labeledTOROADLTSHARNESS(P06)tolight
wire-harnessconnectorlabeledTOMAIN
HARNESS(P03).
2.Connectthecontrolwire-harnessconnector
labeledTOPOWERHARNESS(P05)topower
wire-harnessconnectorlabeledPODCONTROL
HARNESS(P04).
g304373
Figure38
1.P05(Control-wire-harness
connector)
2.P04
(Machine-wire-harness
connector)
3.Useacabletietocoiltheremainingconnectors
(J01andJ02)together(Figure39).
g304232
Figure39
1.Coiltheremainingconnectorshere.
8
ConnectingtheBattery
NoPartsRequired
Procedure
Connectthebattery;refertotheelectricalsystem
maintenancesectionofyourOperator’sManual.
17

Notes:

TheToroWarranty
Two-Yearor1,500HoursLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanywarrantsyourT oroCommercialproduct(“Product”)
tobefreefromdefectsinmaterialsorworkmanshipfor2yearsor
1,500operationalhours*,whicheveroccursrst.Thiswarrantyis
applicabletoallproductswiththeexceptionofAerators(referto
separatewarrantystatementsfortheseproducts).Whereawarrantable
conditionexists,wewillrepairtheProductatnocosttoyouincluding
diagnostics,labor,parts,andtransportation.Thiswarrantybegins
onthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
Astheproductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Repairsforproductissues
causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot
coveredunderthiswarranty.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partsconsumedthroughusethatarenotdefective.Examplesofparts
whichareconsumed,orusedup,duringnormalProductoperation
include,butarenotlimitedto,brakepadsandlinings,clutchlinings,
blades,reels,rollersandbearings(sealedorgreasable),bedknives,
sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain
sprayercomponentssuchasdiaphragms,nozzles,owmeters,and
checkvalves.
•Failurescausedbyoutsideinuence,including,butnotlimitedto,
weather,storagepractices,contamination,useofunapprovedfuels,
coolants,lubricants,additives,fertilizers,water,orchemicals.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.Normal
“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto
wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofToro.Torowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.Toromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber
ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating,
recharging,andmaintenancetechniquescanextendorreducetotal
batterylife.Asthebatteriesinthisproductareconsumed,theamount
ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe
batteryiscompletelywornout.Replacementofwornoutbatteries,
duetonormalconsumption,istheresponsibilityoftheproductowner.
Note:(Lithium-Ionbatteryonly):Refertothebatterywarrantyforadditional
information.
LifetimeCrankshaftWarranty(ProStripe02657Model
Only)
TheProstripewhichisttedwithagenuineToroFrictionDiscand
Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+
FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal
purchaserinaccordancewithrecommendedoperatingandmaintenance
procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft
bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC)
unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft
Warranty.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
TheToroCompanyisnotliableforindirect,incidentalorconsequential
damagesinconnectionwiththeuseoftheToroProductscoveredby
thiswarranty,includinganycostorexpenseofprovidingsubstitute
equipmentorserviceduringreasonableperiodsofmalfunctionor
non-usependingcompletionofrepairsunderthiswarranty.Except
fortheEmissionswarrantyreferencedbelow,ifapplicable,thereisno
otherexpresswarranty.Allimpliedwarrantiesofmerchantabilityand
tnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
NoteRegardingEmissionsWarranty
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentation.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contactyourAuthorizedT oroServiceCenter.
374-0253RevH