Toro Recycler 126-8701 User manual

FormNo.3406-569RevB
48in,52in,or60inRecycler®Kit
TITAN®HD1500,2000,or2500SeriesRidingMower
ModelNo.126-8701
ModelNo.126-8702
ModelNo.126-8703
ModelNo.133-2166
ModelNo.133-2167
ModelNo.133-2168
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Safety
UsingtheSide-Discharge
ModeorMulchingGrass
WARNING
Withoutthegrassdeector,dischargecover,or
completegrasscatcherassemblymountedin
place,youandothersareexposedtobladecontact
andthrowndebris.Contactwithrotatingmower
blade(s)andthrowndebriswillcauseinjuryor
death.
•Neverremovethegrassdeectorfromthemower
becausethegrassdeectorroutesmaterialdown
towardtheturf.Ifthegrassdeectorisever
damaged,replaceitimmediately.
•Neverputyourhandsorfeetunderthemower.
•Nevertrytoclearthedischargeareaormower
bladesunlessyoudisengagethepower-take-off
(PTO)leverandturntheignitionkeytooff.
Alsoremovethekeyandpullthewireoffthe
sparkplug(s).
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3406-569*B

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheexistingblades.
3Nopartsrequired–Removetheexistingbafe.
Dischargeplate1
Carriagebolt(5/16x7/8inch)1
Flangenut(5/16inch)1
Flangenut(3/8inch)2
4
Carriagebolt(3/8x1inch)2
Installthedischargeplate.
Leftbafe1
Centerbafe1
Rightbafe1
Flangenut(3/8inch)9
5
Carriagebolt(3/8x1inch)9
Installthebafesfor48-inchand52-inch
mowerdecks.
Leftbafe1
Centerbafe1
Rightbafe1
Flangenut(3/8inch)9
6
Carriagebolt(3/8x1inch)9
Installthebafesfor60-inchmower
decks.
7Recyclerblades3Installthenewblades.
8Nopartsrequired–Tightenallfasteners.
2

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.
3.Settheparkingbrake.
4.Shutofftheengineandremovethekey.
5.Thoroughlycleanthemowerdeck.Removealldebristoensurethatthebafeswilltproperly.
6.Repairallbentordamagedareasofthemowerdeckandreplaceanymissingparts.
g037289
Figure1
2
RemovingtheExistingBlades
NoPartsRequired
Procedure
1.Toholdthespindleshaft,useanopen-endwrench(1-1/2inches)onthespindle-shaftend.
2.Removethebladebolt,curvedwasher,andbladefromthespindleshaft(Figure2).
Note:Savethebladesforusewheninside-dischargingmode.Usethebladeboltandwasherforinstallingtherecycler
blades.
WARNING
Thebladesaresharp.Contactwithasharpbladecancauseseriouspersonalinjury.
Wearglovesorwrapthesharpedgesofthebladewitharag.
3

g017443
1
2
3
4
5
Figure2
1.Sailareaofblade4.Bladebolt
2.Blade5.Spindle-shaftend(hexendshown)
3.Curvedwasher
3
RemovingtheExistingBafe
NoPartsRequired
Procedure
1.Removetheangenutsholdingthebafeinplace
(Figure3).
2.Removetheboltsholdingthebafeinplace(Figure3).
3.Removethebafeandreplacethenutsandboltsinthe
holesforthebafe(Figure3).
4.RemovethehardwareasindicatedinFigure3.Save
thehardware.
Note:Savethebafeandhardwareforusewhenchanging
toside-dischargingmode.
Figure3
1.Bolts3.Nuts
2.Bafe4.Removethehardware
beforeinstallingthe
bafes.
4

4
InstallingtheDischargePlate
Partsneededforthisprocedure:
1Dischargeplate
1Carriagebolt(5/16x7/8inch)
1Flangenut(5/16inch)
2Flangenut(3/8inch)
2Carriagebolt(3/8x1inch)
Procedure
1.Installthedischargeplatetotheoutsideofthe
mountingbracketwith2carriagebolts(3/8x1-1/4
inches)and2angenuts(smallange)(3/8inch)as
showninFigure4.
2.Installthetabtotheinsideofthemowerdeckwith1
carriagebolt(5/16x7/8inch)and1angenut(5/16
inch)asshowninFigure4.
g017822
Figure4
1.Carriagebolt(3/8x1inch)4.Carriagebolt(5/16x7/8
inch)
2.Dischargeplate5.Flangenut(5/16inch)
3.Flangenut(3/8inch)6.Ensurethatthetabis
positionedinsidethe
mowerdeck.
5

5
InstallingtheBafes48-inch
and52-inchMowerDecks
Partsneededforthisprocedure:
1Leftbafe
1Centerbafe
1Rightbafe
9Flangenut(3/8inch)
9Carriagebolt(3/8x1inch)
Procedure
Note:Looselyinstallthebafestoalignthebafeswithall
holesinthemowerdeck(Figure5).
1.Positiontherightbafeintothemowerdeck.
2.Looselyinstalltherightbafetothedischargeplate
with1carriagebolt(3/8x1inch)andaangenut(3/8
inch)asshowninFigure5.
3.Looselyinstalltherightbafetothetopofthemower
deckwith1carriagebolt(3/8x1inch)and1ange
nut,(3/8inch)asshowninFigure5.RefertoFigure6
andFigure7forthecorrectholestouse.
4.Looselyinstalltherightbafetothemowerdeckwith
1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure5.
5.Positiontheleftbafeintothemowerdeck.
6.Looselyinstalltheleftbafetothetopofthemower
deckwith1bolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure5.RefertoFigure6and
Figure7forthecorrectholestouse.
7.Looselyinstalltheleftbafetothemowerdeckwith1
carriagebolt(3/8x1inch)and1angenut(3/8inch)
asshowninFigure5.
8.Looselyinstalltheleftbafetothesideofthemower
deckwith1carriagebolt(3/8x1inch)and1ange
nut(3/8inch)asshowninFigure5.
g038073
Figure5
52-inchmowerdeckshown
1.Carriagebolt(3/8x1inch)2.Flangenut(3/8inch)3.Leftbafe4.Rightbafe
6

Figure6
48-inchmowerdeckshown
1.Usetheseholesfor48-inchmowerdecks
Figure7
52-inchmowerdeckshown
1.Usetheseholesfor52-inchmowerdecks
9.Positionthecenterbafeintothemowerdeck.
10.Looselyinstallthecenterbafetotheleftbafewith1
carriagebolt(3/8x1inch)and1angenut(3/8inch)
asshowninFigure8.RefertoFigure6andFigure7
forthecorrectholestouse.
11.Looselyinstallthecenterbafetotherightbafewith
1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure8.
12.Looselyinstallthecenterbafetothetopofthe
mowerdeckwith1bolt(3/8x1inch)and1angenut
(3/8inch)asshowninFigure8.RefertoFigure6and
Figure7forthecorrectholestouse.
7

Figure8
1.Rightbafe3.Leftbafe5.Centerbafe
2.Carriagebolt(3/8x1inch)4.Flangenut(3/8inch)
6
InstallingtheBafesfor
60-inchMowerDecks
Partsneededforthisprocedure:
1Leftbafe
1Centerbafe
1Rightbafe
9Flangenut(3/8inch)
9Carriagebolt(3/8x1inch)
Procedure
Note:Looselyinstallthebafestoalignthebafeswithall
holesinthemower(Figure9).
1.Positiontherightbafeintothemower.
2.Looselyinstalltherightbafetothedischargeplate
with1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure9.
3.Looselyinstalltherightbafetothetopofthemower
deckwith1carriagebolt(3/8x1inch)and1ange
nut,(3/8inch).RefertoFigure9andFigure10.
4.Looselyinstalltherightbafetothemowerdeckwith
1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure9.
5.Positiontheleftbafeintothemower.
6.Looselyinstalltheleftbafetothetopofthemower
deckwith1bolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure9.
7.Looselyinstalltheleftbafetothemowerdeckwith
1carriagebolts(3/8x1inch)and1angenuts(3/8
inch)asshowninFigure9.
8.Looselyinstalltheleftbafetothesideofthemower
deckwith1carriagebolt(3/8x1inch)and1ange
nut(3/8inch)asshowninFigure9.
8

Figure9
60-inchmowerdeckshown
1.Carriagebolt(3/8x1inch)2.Leftbafe3.Flangenut(3/8inch)4.Rightbafe
Figure10
1.Usetheseholesfor60-inchmowerdecks.
9.Positionthecenterbafeintothemower.
10.Looselyinstallthecenterbafetotheleftbafewith1
carriagebolt(3/8x1inch)and1angenut(3/8inch)
asshowninFigure11.
11.Looselyinstallthecenterbafetotherightbafewith
1carriagebolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure11.
12.Looselyinstallthecenterbafetothetopofthemower
deckwith1bolt(3/8x1inch)and1angenut(3/8
inch)asshowninFigure10andFigure11.
9

Figure11
1.Carriagebolt(3/8x1inch)3.Centerbafe5.Rightbafe
2.Flangenut(3/8inch)4.Leftbafe
7
InstallingtheNewBlades
Partsneededforthisprocedure:
3Recyclerblades
Procedure
Important:Thesailpartoftheblade(i.e.,theturned-up
section)mustfacetheinsideofthemower(Figure12).
1.Toholdthespindleshaft,useanopen-endwrench
(1-1/2inches)onthespindle-shaftend(Figure12).
2.Installtheblade,curvedwasher,andbladebolt.
Note:Thespringdiskconemustbeinstalledtoward
thebolthead(Figure12).
3.Torquethebladeboltto115to150N∙m(85to110
ft-lb).
WARNING
Thebladesaresharp.Contactwithasharpblade
cancauseseriouspersonalinjury.
Wearglovesorwrapthesharpedgesoftheblade
witharag.
g037800
1
2
3
4
5
Figure12
1.Sailareaofblade4.Bladebolt
2.Blade5.Spindle-shaftend(hex
endshown)
3.Curvedwasher
10