Toro 7354 User manual

FormNo.3362-385RevA
IndustrialWorkman®HDX-D
UtilityVehiclewithBed
ModelNo.07354—SerialNo.311000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.
Itisprimarilydesignedforthetransportofimplements
usedinsuchapplications.Thisvehicleallowsforthe
safetransportofanoperatorandonepassengerinthe
identiedseats.Thebedofthisvehicleisnotsuitable
foranyriders.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
Supervisor’sResponsibilities.................................4
BeforeOperating.................................................4
Operation.............................................................5
Maintenance.........................................................6
SoundPressure.....................................................6
Vibration..............................................................6
SoundLevelCertication.....................................7
SafetyandInstructionalDecals.............................8
Setup..........................................................................13
1CheckingtheFluidLevels................................13
ProductOverview......................................................14
Controls.............................................................14
Specications.....................................................17
Attachments/Accessories...................................17
Operation...................................................................18
CheckingtheEngineOilLevel............................18
AddingFuel.......................................................19
CheckingtheCoolantLevel................................20
CheckingtheTransaxle/HydraulicFluid
Level..............................................................20
CheckingtheHighFlowHydraulicFluid(If
soequipped)...................................................21
CheckingtheFrontDifferentialOilLevel
(FourWheelDriveModelsOnly)....................21
CheckingtheTorqueoftheWheel
Nuts...............................................................22
CheckingtheTirePressure.................................22
CheckingtheBrakeFluid....................................22
Pre–startingChecks............................................23
StartingtheEngine.............................................23
DrivingtheVehicle.............................................23
StoppingtheVehicle...........................................24
StoppingtheEngine...........................................24
NewVehicleBreak–in........................................24
CheckingtheInterlockSystem............................24
OperatingCharacteristics...................................25
Passengers..........................................................25
Speed.................................................................26
Turning..............................................................26
Braking..............................................................26
TipOvers...........................................................26
Hills...................................................................27
LoadingandDumping........................................27
FourWheelDrive(FourWheelDriveModels
Only)..............................................................28
TransportingtheVehicle.....................................28
TowingtheVehicle.............................................28
TowingaTrailerwiththeVehicle.........................29
Maintenance...............................................................30
RecommendedMaintenanceSchedule(s)................30
ServiceIntervalChart.........................................31
HeavyDutyOperation.......................................32
PremaintenanceProcedures....................................32
RemovingtheFullBed.......................................32
InstallingtheFullBed.........................................32
JackingtheVehicle..............................................33
RemovingtheHood...........................................33
Lubrication.............................................................34
GreasingBearingsandBushings.........................34
EngineMaintenance...............................................37
ServicingtheAirCleaner....................................37
ChangingtheEngineOilAndFilter....................37
FuelSystemMaintenance.......................................38
FuelLinesandConnections................................38
ServicingtheWaterSeparator/Fuel
Filter..............................................................38
ElectricalSystemMaintenance................................39
Fuses..................................................................39
JumpStartingtheVehicle....................................40
ServicingtheBattery...........................................40
DriveSystemMaintenance.....................................41
ChangingtheFrontDifferentialOil(Four
WheelDriveModelsOnly).............................41
InspectingtheConstantVelocityBoot(Four
WheelDriveModelsOnly).............................41
AdjustingtheShiftCables...................................42
AdjustingtheHigh–LowCable...........................42
InspectingtheTires............................................42
CheckingtheFrontWheelAlignment.................42
CoolingSystemMaintenance..................................43
RemovingDebrisfromtheCooling
System............................................................43
ChangingEngineCoolant...................................44
BrakeMaintenance.................................................45
AdjustingtheParkingBrake................................45
AdjustingtheBrakePedal...................................45
BeltMaintenance....................................................46
AdjustingBelts...................................................46
ControlsSystemMaintenance.................................46
AdjustingtheAcceleratorPedal..........................46
AdjustingtheClutchPedal..................................47
ConvertingtheSpeedometer..............................47
HydraulicSystemMaintenance...............................48
ChangingtheHydraulicFluidandCleaning
theStrainer.....................................................48
ReplacingtheHydraulicFilter.............................48
ChangingtheHighFlowHydraulicOiland
Filter(Ifsoequipped).....................................49
Storage.......................................................................50
Schematics.................................................................51
3

Safety
ThemachinemeetstherequirementsofSAEJ2258.
Supervisors,operatorsandservicepersonsshouldbe
familiarwiththefollowingstandardsandpublications:
(Thematerialmaybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
ADDRESS:
NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A
•ANSI/ASMEB56.8PersonalBurdenCarriers
ADDRESS:
AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U.S.A.
•ANSI/UL558;InternalCombustionEngine
PoweredIndustrialTrucks
ADDRESS:
AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
TheWorkmanisanoff–highwayvehicleonly,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roadsorhighways.
TheWorkmanwasdesignedandtestedtooffersafe
servicewhenoperatedandmaintainedproperly.
Althoughhazardcontrolandaccidentprevention
partiallyaredependentuponthedesignand
congurationofthemachine,thesefactorsarealso
dependentupontheawareness,concern,andproper
trainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuse
ormaintenanceofthemachinecanresultininjuryor
death.
Thisisaspecializedutilityvehicledesignedforoff–road
useonly.Itsrideandhandlingwillhaveadifferent
feelthanwhatdriversexperiencewithpassengercars
ortrucks.Sotaketimetobecomefamiliarwithyour
Workman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditional
safetyinstructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,comply
withthefollowingsafetyinstructions:
Supervisor’sResponsibilities
•Makesureoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManualandalllabelson
thevehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.
slopestoosteepforvehicleoperation).Usethe3rd
HighLockoutswitchifhighspeedcouldresultina
safetyorvehicleabusesituation.
BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.A
replacementmanualisavailablebysendingcomplete
modelandserialnumberto:TheToroCompany,
8111LyndaleAvenueSouth,Minneapolis,Minnesota
55420.
•Neverallowchildrentooperatethevehicle.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thisvehicle.Makesurealloperatorsarephysically
andmentallycapableofoperatingthevehicle.
•Thisvehicleisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedby
themanufacturer.Nevercarryanyotherpassengers
onthevehicle.
•Neveroperatethevehiclewhenundertheinuence
ofdrugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.
•Keepallshields,safetydevicesanddecalsinplace.
Ifashield,safetydeviceordecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbefore
operatingthemachine.
•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand
causepersonalinjury.
4

•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafety
andinsuranceregulations.
•Keepeveryone,especiallychildrenandpets,away
fromtheareasofoperation.
•Beforeoperatingthevehicle,alwayscheckallparts
ofthevehicleandanyattachments.Ifsomethingis
wrong,stopusingvehicle.Makesuretheproblem
iscorrectedbeforevehicleorattachmentisoperated
again.
•Sincedieselfuelishighlyammable,handleit
carefully.
–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhen
theengineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoaboutoneinch
belowthetopoftank(bottomofllerneck).Do
notoverll.
–Wipeupanyspilledfuel.
•Operatethevehicleonlyoutdoorsorinawell
ventilatedarea.
•Useonlyanapprovednonmetal,portablefuel
container.Staticelectricdischargecanignitefuel
vaporsinaungroundedfuelcontainer.Removethe
fuelcontainerfromthebedofthevehicleandplace
itonthegroundawayfromthevehiclebeforelling.
Keepthenozzleincontactwiththecontainerwhile
lling.Removeequipmentfromvehiclebedbefore
lling.
•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchmalfunctions,replacethe
switchbeforeoperatingmachine.
Operation
•Theoperatorandpassengershoulduseseatbelts
andremainseatedwheneverthevehicleisinmotion.
Theoperatorshouldkeepbothhandsonthesteering
wheel,wheneverpossible,andthepassengershould
usethehandholdsprovided.Keeparmsandlegs
withinthevehiclebodyatalltimes.Nevercarry
passengersintheboxoronattachments.Remember
yourpassengermaynotbeexpectingyoutobrakeor
turnandmaynotbeready.
•Neveroverloadyourvehicle.Thenameplate
(locatedunderthemiddleofthedash)showsthe
loadlimitsforthevehicle.Neveroverllattachments
orexceedthevehiclemaximumgrossvehicleweight
(GVW).
•Whenstartingtheengine:
–Sitonoperator’sseatandensurethattheparking
brakeisengaged.
–DisengagePTO(ifsoequipped)andreturnthe
handthrottlelevertotheOffposition(ifso
equipped).
–MoveshiftlevertoNeutralandpresstheclutch
pedal.
–Keepyourfootoffoftheacceleratorpedal.
–TurnignitionswitchtotheOnposition.When
theglowplugindicatorgoesoff,theengineis
readytostart.
–TurntheignitionkeytotheStartposition.
Note:Theglowplugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnsto
theOnposition.
•Usingthemachinedemandsattention.Failureto
operatevehiclesafelymayresultinanaccident,tip
overofthevehicle,andseriousinjuryordeath.
Drivecarefully.Topreventtippingorlossofcontrol,
takethefollowingprecautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleona
steepslope.Normally,travelstraightupand
downslopes.Reducespeedwhenmakingsharp
turnsorwhenturningonhillsides.Avoidturning
onhillsideswheneverpossible.
–Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shift
intoalowergearbeforestartingupordowna
hill.
–Whenloadingthebed,distributetheload
evenly.Useextracautioniftheloadexceeds
thedimensionsofthevehicle/bed.Operate
thevehiclewithextracautionwhenhandling
off-centerloadsthatcannotbecentered.Keep
loadsbalancedandsecuretopreventthemfrom
shifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithout
rstcomingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuvers
orotherunsafedrivingactionsthatmaycausea
lossofvehiclecontrol.
–Donotpassanothervehicletravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
5

–Keepallbystandersaway.Beforebackingup,
looktotherearandensurethatnooneisbehind
thevehicle.Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand
othervehicles.Thisvehicleisnotdesignedfor
useonstreetsorhighways.Alwayssignalyour
turnsorstopearlyenoughsootherpersons
knowwhatyouplantodo.Obeyalltrafcrules
andregulations.
–Neveroperatethevehicleinornearanarea
wherethereisdustorfumesintheairwhichare
explosive.Theelectricalandexhaustsystems
ofthevehiclecanproducesparkscapableof
ignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangs
suchastreelimbs,doorjambs,overhead
walkways,etc.Makesurethereisenoughroom
overheadtoeasilyclearthevehicleandyour
head.
–Ifeverunsureaboutsafeoperation,stopwork
andaskyoursupervisor.
•Donottouchengine,transaxle,radiator,muferor
mufermanifoldwhileengineisrunningorsoon
afterithasstoppedbecausetheseareasmaybehot
enoughtocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,turnengineoff,waitforallmotion
tostopandinspectfordamage.Repairalldamage
beforeresumingoperation.
•Beforegettingofftheseat:
–Stopmovementofthemachine.
–Shutengineoffandwaitforallmovementto
stop.
–Setparkingbrake.
–Removekeyfromignition.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
Maintenance
•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,and
removethekeyfromignitiontopreventaccidental
startingoftheengine.
•Makesureallhydrauliclineconnectorsaretight,and
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,nothands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetrateskin
anddoseriousdamage.Ifuidisinjectedintothe
skinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.
•Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromtheengineand
anymovingparts.Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthe
governorsettings.Themaximumenginespeedis
3650RPM.Toensuresafetyandaccuracy,havean
AuthorizedToroDistributorcheckthemaximum
enginespeedwithatachometer.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Altering
thisvehicleinanymannermayaffectthevehicle’s
operation,performance,durabilityoritsusemay
resultininjuryordeath.Suchusecouldvoidthe
productwarrantyofTheToro®Company.
•Thisvehicleshouldnotbemodiedwithout
TheToro®Company’sauthorization.Directany
inquiriestoTheToro®Company,Commercial
Division,VehicleEngineeringDept.,8111Lyndale
Ave.So.,Bloomington,Minnesota55420–1196.
USA
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof82dBA,whichincludesanUncertaintyValue(K)
of1dBA.
Thesoundpressurelevelwasdeterminedaccordingto
theproceduresoutlinedinENISO11201.
Vibration
Hand-Arm
•Measuredvibrationlevelforrighthand=0.41m/s2
6

•Measuredvibrationlevelforlefthand=0.2m/s2
•UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.
WholeBody
•Measuredvibrationlevel=0.3m/s2
•UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.
SoundLevelCertication
WhentestedperITSDFB56-11-5-2005thevehicle
meetsAlcoa30.3.2Section4.1.2aforenginespeedsup
to:
•3650withoutcab@80dBA
•2850withcab@80dBA
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
115-2047
1.Warning—donottouchthehotsurface.
93-9084
1.Liftpoint2.Tie-downpoint
115-7723
1.Warning—thehydraulicoilpressureis124bar(1800PSI).
2.CouplerA
3.CouplerB
115-7740
1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).
2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).
8

115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
115-7746
1.Warning—donotoperatethismachineunlessyouaretrained.3.Firehazard—stoptheenginebeforefueling.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.
115-2282
1.Warning—readtheOperator’sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
9

115-7814
115-7813
1.Poweroutlet10A5.Lights,brake15A
2.Switchedpower10A6.Hazard10A
3.Fuelpump,supervisor
switch10A
7.4WD,Transmission10A
4.Horn,powerpoint15A
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouch
thehotsurface.
2.Explosionhazard—read
theOperator’sManual.
4.Warning—readthe
Operator’sManual.
93-9879
1.Storedenergyhazard—readtheOperator’sManual.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
10

93-9850
1.Donotrepairorrevise—readtheOperator’sManual.
105-4215
1.Warning—avoidpinchpoints.
106-2353
1.Electricalpowerpoint
106-2355
1.Slow3.Transmission—thirdhigh;
nofastspeed
2.Fast
106-7767
1.Warning—readtheOperator’sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
115-7756
1.Highowhydraulics—engaged
11

106-2377
1.Locked8.Warning—readtheOperator’sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystander’sasafe
distancefromthevehicle.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertake-off(PTO)13.Transmission—lowspeed
7.Disengage14.Parkingbrake
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheengineoil,transaxle/hydraulic
uid,andbrakeuidlevels
MediaandAdditionalParts
DescriptionQty.Use
Operator’sManual1Readbeforeoperatingthevehicle
PartsManual1Usetoreferencepartnumbers
OperatorTrainingMaterial1Viewbeforeoperatingmachine
Note:Determinetheleftandrightsideofthemachine
fromthenormaloperatingposition.
1
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengine
isrststarted,refertoCheckingtheEngineOil
LevelinOperation.
2.Checkthetransaxle/hydraulicuidlevelbefore
theengineisrststarted,refertoCheckingthe
Transaxle/HydraulicFluidLevelinOperation.
3.Checkthebrakeuidlevelbeforetheengineisrst
started,refertoCheckingtheBrakeFluidLevelin
Operation.
13

ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure3)givestheoperator
theabilitytovarytheengineandgroundspeedofthe
vehicle,whenthetransmissionisingear.Pressing
thepedalincreasesengineRPMandgroundspeed.
ReleasingthepedalwilldecreaseengineRPMand
groundspeedofthemachine.
Figure3
1.Acceleratorpedal3.Brakepedal
2.Clutchpedal
ClutchPedal
Theclutchpedal(Figure3)mustbefullypressedto
disengageclutchwhenstartingtheengineorshifting
transmissiongears.Releasethepedalsmoothlywhenthe
transmissionisingeartopreventunnecessarywearon
thetransmissionandotherrelatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverhold
thevehiclestoppedonahillusingtheclutchpedal.
Damagetotheclutchmayoccur.
BrakePedal
Thebrakepedal(Figure3)isusedtoapplyservice
brakestostoporslowvehicle.
CAUTION
Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin1-1/2
inches(3.8cm)ofthevehicleoorboard,thebrakes
mustbeadjustedorrepaired.
GearShiftLever
Fullypresstheclutchpedalandmovetheshiftlever
(Figure4)intothedesiredgearselection.Adiagramof
theshiftpatternisindicatedbelow.
Figure4
Important:Donotshiftthetransaxletothereverse
orforwardgearunlessthevehicleisstandingstill.
Damagetothetransaxlemayoccur.
CAUTION
Downshiftingfromtoohighaspeedcancause
therearwheelstoskidresultinginlossofvehicle
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.
ParkingBrake
Whenevertheengineisshutoff,theparkingbrake
(Figure5)mustbeengagedtopreventaccidental
movementofthevehicle.Toengagetheparkingbrake,
pullbackonthelever.Todisengage,pushthelever
forward.Releasetheparkingbrakebeforemovingthe
vehicle.Ifyouparkthevehicleonasteepgrade,apply
theparkingbrake.Also,shiftthetransmissioninto1st
gearonauphillgradeorreverseonadownhillgrade.
Placechocksatthedownhillsideofthewheels.
14

Figure5
1.Gearshiftlever3.High–lowrangeshifter
2.Parkingbrake
High–LowRangeShifter
Thehigh–lowrangeshifteraddsthreeadditionalspeeds
forprecisespeedcontrol(Figure5).
•Thevehiclemustbecompletelystoppedbefore
shiftingbetweenHighandLowrange.
•Shiftonlyonlevelground.
•Pressclutchpedalfully.
•MovetheleverfullyforwardforHighandfully
rearwardforLow.
Highisforhigherspeeddrivingonlevel,drysurfaces
withlightloads.
Lowisforlowspeeddriving.Usethisrangewhen
greaterthannormalpowerorcontrolisrequired.For
example,steepgrades,difcultterrain,heavyloads,slow
speedbuthighenginespeed(spraying).
Important:ThereisalocationbetweenHighand
Lowinwhichthetransaxleisinneitherrange.
Donotusethispositionasaneutralposition
becausethevehiclecouldmoveunexpectedlyif
theHigh–Lowshifterisbumpedandthegearshift
leverisingear.
IgnitionSwitch
Usetheignitionswitch(Figure6)tostartandstopthe
engine.Ithasthreepositions:Off,On/Preheat,and
Start.RotatethekeyclockwisetotheStartpositionto
engagethestartermotor.Releasethekeywhenthe
enginestarts.Thekeywillmoveautomaticallytothe
Onposition.Toshuttheengineoff,rotatethekey
counterclockwisetotheOffposition.
Figure6
1.Highow
hydraulicsswitch
(Optional)
8.Ignitionswitch
2.Horn9.Powerpoint
3.Tachometer10.3rdhighlockoutswitch
4.Hourmeter11.Oilpressurewarninglight
5.Speedometer12.Glowplugindicator
6.Coolanttemperature
gaugeandlight
13.Chargeindicator
7.Fuelgauge
HourMeter
Indicatesthetotalhoursofmachineoperation.The
hourmeter(Figure6)startstofunctionwheneverthe
keyswitchisrotatedtotheOnpositionoriftheengine
isrunning.
3rdHighLockoutSwitch
Movethe3rdhighlockoutswitch(Figure6)totheslow
positionandremovethekeytopreventtheuseofthird
gearwhenintheHighrange.Theenginewillshutoff
iftheshiftleverismovedtothirdgearwheninHigh
range.Thekeyisremovableineitherposition.
OilPressureWarningLight
Theoilpressurewarninglightglows(Figure6)ifthe
engineoilpressuredropsbelowasafelevelwhilethe
engineisrunning.Ifthelightickersorremainson,
stopthevehicle,turnofftheengine,andchecktheoil
level.Iftheoillevelwaslow,butaddingoildoesnot
causethelighttogooutwhentheengineisrestarted,
turntheengineoffimmediatelyandcontactyourlocal
Torodistributorforassistance.
Checktheoperationofwarninglightsasfollows:
1.Applytheparkingbrake.
2.TurntheignitionkeytotheOn/Preheatposition,
butdonotstarttheengine.Theoilpressurelight
shouldglowred.Ifthelightdoesnotfunction,
15

eitherabulbisburnedoutorthereisamalfunction
inthesystemwhichmustberepaired.
Note:Ifenginewasjustturnedoff,itmaytake1to2
minutesforthelighttocomeon.
LowOilPressureShutDown
Iftheengineoilpressuredropsbelowasafelevel,
formorethan10seconds,theenginewillshutdown.
ContactyourlocalTorodistributorforassistance.
GlowPlugIndicator
Glowplugindicator(Figure6)willglowredwhenthe
glowplugsareactivated.
Important:Theglowplugindicatorwillturn
on,foranadditional15seconds,whentheswitch
returnstotheOnposition.
CoolantTemperatureGaugeandLight
Registersthecoolanttemperatureintheengine.
OperatesonlywhentheignitionswitchisinOnposition
(Figure6).Theindicatorlightwillilluminateblinking
rediftheengineoverheats.
ChargeIndicator
Illuminateswhenbatteryisbeingdischarged.Iflight
illuminatesduringoperation,stopvehicle,turnoff
engineandcheckforpossiblecauses,suchasalternator
belt(Figure6).
Important:Ifalternatorbeltislooseorbroken,do
notoperatethevehicleuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmay
resultindamagetotheengine.
Checktheoperationofwarninglightsasfollows:
•Applyparkingbrake.
•TurntheignitionkeytotheOn/Preheatposition,
butdonotstarttheengine.Thecoolanttemperature,
chargeindicator,andoilpressurelightsshouldglow .
Ifanylightdoesnotfunction,eitherabulbisburned
outorthereisamalfunctioninthesystemwhich
mustberepaired.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOn/Preheat
position(Figure6).Redindicateslowfuelleveland
blinkingredindicatesnearempty.
HighFlowHydraulicsSwitch(Ifso
equipped)
Turnontheswitchtoactivatethehighowhydraulics
(Figure6).
HornButton
Pressingthehornbuttonactivatesthehorn(Figure6).
Tachometer
RegisterstheRPMoftheengine(Figure6&Figure7).
WhitetriangleindicatesdesiredRPMforPTOoperation
(Figure7).
Figure7
1.RPMoftheengine2.3300RPMfor540RPM
PTOoperation
Speedometer
Registersthegroundspeedofthevehicle(Figure6).
ThespeedometerisinMPHbutcaneasilyconvertedto
KPH.RefertoConvertingtheSpeedometerinControls
Maintenance.
PowerPoint
Usethepowerpoint(Figure6)topoweroptional12
voltelectricalaccessories.
PassengerHandHold
Thepassengerhandholdislocatedonthedashboard
(Figure8).
16

Figure8
1.Passengerhandhold2.Storagecompartment
SeatAdjustingLever
Theseatscanbeadjustedforeandaftforoperator
comfort(Figure9).
Figure9
1.Seatadjustinglever
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Dimensions
OverallWidth63inches(160cm)
OverallLength
w/obed:128.25inches(326cm)
w/fullbed:130.38inches(331cm)
w/2/3bedinrearmountinglocation:
136.38inches(346cm)
BaseWeight(Dry)1806lb(819kg)
RatedCapacity
(includes200lb.
operator,200lb.
passengerandloaded
attachment).
3044lb(1381kg)
Maximum.Gross
VehicleWeight4,850lb(2200kg)
TowCapacityTongueweight600lb(272kg)
Maximumtrailerweight3,500lb(1587
kg)
GroundClearance7inches(18cm)w/noload
WheelBase70inches(118cm)
WheelTread(center
linetocenterline)
Front:46inches(117cm)
Rear:47.7inches(121cm)
Height75inches(190.5cm)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
17

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
CAUTION
Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheswitch.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithapproximately3.5quarts
(3.3l)(w/lter)ofoilinthecrankcase;however,you
shouldchecktheoillevelbeforeandaftertheengine
isrststarted.
Note:Thebesttimetochecktheengineoiliswhen
theengineiscoolbeforeithasbeenstartedforthe
day.Ifithasalreadybeenrun,allowtheoiltodrain
backdowntothesumpforatleast10minutesbefore
checking.IftheoillevelisatorbelowtheAddmark
onthedipstick,addoiltobringtheoilleveltotheFull
mark.Donotoverll.Iftheoillevelisbetweenthe
FullandAddmarks,noadditionaloilisrequired.
Theengineusesanyhigh-quality10W-30detergent
oilhavingtheAmericanPetroleumInstitute(API)
serviceclassicationCForhigher.Chooseaviscosity
accordingtothetableinFigure10.
Figure10
1.Positionthemachineonalevelsurface.
2.Removethedipstickandwipeitwithacleanrag.
Insertthedipstickintothetubeandmakesureitis
seatedfully.Removedipstickandcheckthelevel
oftheoil.
Figure11
1.Dipstick
3.Iftheoillevelislow,removethellercap
(Figure12)andaddenoughoiltoraisethelevelto
theFullmarkonthedipstick.
Figure12
1.Fillercap
Note:Whenaddingoil,removedipsticktoallow
properventing.Pouroilslowlyandcheckthelevel
oftenduringthisprocess.Donotoverll.
Important:Whenaddingengineoilorlling
oil,theremustbeclearancebetweentheoilll
deviceandtheoilllholeinthevalvecoveras
showninFigure13.Thisclearanceisnecessary
topermitventingwhenlling,whichprevents
oilfromoverrunningintothebreather.
18

Figure13
1.Noteclearance
4.Installthedipstickrmlyinplace.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180daysto
ensurefuelfreshness.
Fueltankcapacity:6.5USgallons(25l).
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-Dor
No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower
ashpointandcoldowcharacteristicswhichwillease
startingandreducefuellterplugging.
Useofsummergradefuelabove20°F(-7°C)will
contributetowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepyourfaceawayfromthenozzleandgas
tankorconditioneropening.
•Keepfuelawayfromyoureyesandskin.
DANGER
Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.
•Beforeremovingthefueltankcap,makesure
thevehicleispositionedonalevelsurface.
Openfueltankcapslowly.
•Useafunnelandllthefueltankoutdoors,
inanopenarea,whentheengineisoffandis
cold.Wipeupanyfuelthatspills.
•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1in.(25
mm)belowthebottomofthellerneck.This
emptyspaceinthetankallowsthefuelto
expand.
•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuelfumes
maybeignitedbyaspark.
•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuelas
theymaybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblends.
•Contactyourdistributorifyouwishformore
informationonbiodiesel.
1.Cleantheareaaroundthefueltankcap.
2.Removethefueltankcap(Figure14,shownwith
shieldremoved).
19

Figure14
1.Fueltankcap
3.Fillthetanktoaboutoneinchbelowthetopofthe
tank,(bottomofthellerneck),theninstallthecap.
Donotoverll.
4.Wipeupanyfuelthatmayhavespilledtopreventa
rehazard.
CheckingtheCoolantLevel
ServiceInterval:Beforeeachuseordaily
Coolingsystemcapacity:4qt(3.7l)
Thecoolingsystemislledwitha50/50solutionof
waterandpermanentethyleneglycolantifreeze.
1.Parkthemachineonalevelsurface.
CAUTION
Iftheenginehasbeenrunning,thepressurized,
hotcoolantcanescapeandcauseburns.
•Donotopentheradiatorcapwhenthe
engineisrunning.
•Allowtheenginetocoolatleast15minutes
oruntiltheradiatorcapiscoolenoughto
touchwithoutburningyourhand.
•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.
2.Checkthecoolantlevelonthesideofthereserve
tank(Figure15).Thecoolantshouldbeuptothe
Coldline,whenengineiscold.
Figure15
1.Reservetank3.Coldline
2.Hotline
3.Ifcoolantislow ,removethereservetankcap
andadda50/50mixtureofwaterandpermanent
ethyleneglycolantifreeze.Donotoverll.
4.Installthereservetankcap.
Checkingthe
Transaxle/HydraulicFluid
Level
ServiceInterval:Beforeeachuseordaily
ThetransaxlereservoirislledwithDexronIIIATF.
Checkthelevelbeforetheengineisrststartedand
every8hoursordaily,thereafter.Capacityofsystemis.
Transaxlereservoircapacity:7.5qt(7l).
1.Positionthevehicleonalevelsurface.
2.Cleantheareaaroundthedipstick(Figure16).
Figure16
1.Dipstick
20