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  9. Toro Groundsmaster 7210 User manual

Toro Groundsmaster 7210 User manual

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  
+(203$1;
      3 
  
" 
,4 22/(' $52/,1( 6,/,6; !(+,&/(
2 $5574( 0$:,070 5$)(6; 236,070 3(4)240$1&(
$1' 62 *$,1 .129/('*( 2) 6+( 342'7&6 ,6 ,5 (55(16,$/
6+$6 ;27 24 $1; 26+(4 23(4$624 2) 6+( 0$&+,1( 4($'
$1' 71'(456$1' 6+( &216(165 2) 6+,5 0$17$/ %()24(
6+( (1*,1( ,5 (8(4 56$46(' $; 3$46,&7/$4 $66(16,21 62
6+( #   +,*+/,*+6(' %; 6+,5
5;0%2/
+( 5$)(6; $/(46 5;0%2/ 0($15  
" 24  < 3(4521$/ 5$)(6;
,15647&6,21 $,/74( 62 &203/; 9,6+ 6+( ,15647&6,21
0$; 4(57/6 ,1 3(4521$/ ,1-74; 24 '($6+


The TORO WORKMANR 3100was developed to provide an efficient, versatile, trouble free and economical wor
vehicle. The latest concepts of engineering, design and safety have been incorporated into this machine, along with
the highest quality parts and wor manship. Excellent service will be derived if proper operation and maintenance
practices are followed.

#  R $, ' (!!#$"#01
/ #$%  ('%1 ' $, '(-  ,$"' 
*.$))  (+ &'.!-.+  !(+ .,  ('
).%$ ,-+ -, +(, (+ #$"#01,
You now, since you have purchased the industry leader in maintenance excellence, that future performance and
dependability are of prime importance. TORO also is concerned about future use of the machine and of safety to the
user. Therefore, this manual must be read by you and those involved with the WORKMANR 3100 to ma e sure that
safety, proper setĆup, operation and maintenance procedures are followed at all times. The major sections of the
manual are:
 ! -1 ',-+.-$(',
  -2) ',-+.-$(',
  !(+  ) +-$'"
 ) +-$'" ',-+.-$(',
  $'- ''
Safety, mechanical and some general information in this manual are emphasized. ,  and
 identify safety messages. Whenever the triangle safety symbol appears, it is followed by a safety
message that must be read and understood. For more details concerning safety, read the safety instructions on
pages 4 and 5.  identifies special mechanical information and  identifies general information
worthy of special attention.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.


The TORO WORKMANR 3100 meets the requirements of ANSI B56.8a-1994.
Supervisors, operators and service persons should be familiar with the following standards and publications:
(The material may be obtained from the address shown).
DFlammable and Combustible Liquids Code:
ANSI/NF A 30
DNational Fire rotection Association:
ANSI/NF A #505; owered Industrial Trucks
ADDRESS:
National Fire revention Association
Barrymarch ark
Quincy, Massachusetts 02269  U.S.A
DANSI/ASME B56.8  ersonal Burden Carriers
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018  U.S.A.
DANSI/UL 558; Internal Combustion Engine owered Industrial Trucks
ADDRESS:
American National Standards Institute, Inc.
1430 Broadway
New York, New York 10018  U.S.A.
OR
Underwriters Laboratories
333 fingsten Road
Northbrook, Illinois 60062  U.S.A.
  
In some places a spark arrester muffler must be used because of local, state or federal regulations. The spark
arrester available from your local Toro Distributor is approved by the United States Department of Agriculture and the
United States Forest Service.
" ' !" & (& #% #$%' #" "+  #%" #%&' %(& #% %&& #)% "  $%#$% +
#$%'" &$% %%&'% !(&'  '' '# ' !( %  #$%'#% & )# '" &'' * '#" 
(  &#(%& #   &$% %%&'% & "#' (&
If help concerning set up, operation, maintenance or safety is ever needed, contact your local Authorized TORO
Distributor. In addition to genuine TORO replacement parts, the distributor also has optional equipment for the
complete line of TORO turf care equipment. Keep your TORO all TORO. Buy genuine TORO parts and accessories.

  
  5-7. . . . . . . . . . . . . . . . . . . .
    7-9. . . . . . .
 10. . . . . . . . . . . . . . . . . . . . . . . . . . .
   11. . . . . . . . . . . . . . . . . . . . . .
  12-14. . . . . . . . . . . . . . . . .
Install Wheels 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Steering Wheel 12. . . . . . . . . . . . . . . . . . . . .
Install Front Fenders 12. . . . . . . . . . . . . . . . . . . . . .
Install Seat Frame 12. . . . . . . . . . . . . . . . . . . . . . . .
Install Seat Back Cushions, Manual Tube and
Bed Support 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install RO S 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activate and Charge Battery 14. . . . . . . . . . . . . . .
  15-17. . . . . . . . . . . . . . . . . . . .
Check Crankcase Oil 15. . . . . . . . . . . . . . . . . . . . . .
Fill Fuel Tank 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Transaxle / Hydraulic Fluid 16. . . . . . . . . . .
Check Brake Fluid 16. . . . . . . . . . . . . . . . . . . . . . . .
Check Torque Of Wheel Nuts Or Bolts 16. . . . . . .
Check Tire ressure 17. . . . . . . . . . . . . . . . . . . . . .
 18-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  20-26. . . . . . . . . . . . .
re-starting Checks 20. . . . . . . . . . . . . . . . . . . . . .
Starting Engine 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving Vehicle 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Vehicle 21. . . . . . . . . . . . . . . . . . . . . . . . .
Stopping Engine 21. . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle Break-in 21. . . . . . . . . . . . . . . . . . . .
Check Interlock System 21. . . . . . . . . . . . . . . . . . .
Operating Characteristics 21. . . . . . . . . . . . . . . . . .
assengers 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tipovers 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hills 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading And Dumping 24. . . . . . . . . . . . . . . . . . . .
Using The Differential Lock 25. . . . . . . . . . . . . . . .
Transporting Vehicle 25. . . . . . . . . . . . . . . . . . . . . .
Towing Vehicle 25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer Towing 26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
    27. . . . . . . .
   28. . . . . . . . . . . . . . . . .
 28-29. . . . . . . . . . . . . . . . . . . . . . . . . . .
 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using Bed Safety Support 30. . . . . . . . . . . . . . . . .
Jacking Vehicle 30. . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Air Cleaner 31. . . . . . . . . . . . . . . . . . . . .
Changing Engine Oil And Filter 31. . . . . . . . . . . . .
Fuel System 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Debris From Engine 32. . . . . . . . . . . . .
Adjusting Belt  32. . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Carburetor 33. . . . . . . . . . . . . . . . . . . . . .
Adjusting Choke 33. . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Spark lugs 33. . . . . . . . . . . . . . . . . . . .
Adjusting Accelerator 34. . . . . . . . . . . . . . . . . . . . .
Changing Transaxle / Hydraulic Fluid 34. . . . . . .
Replacing Hydraulic Filter 34. . . . . . . . . . . . . . . . .
Cleaning Hydraulic Strainer 35. . . . . . . . . . . . . . . .
Adjusting Brake edal 35. . . . . . . . . . . . . . . . . . . . .
Adjusting Clutch edal 36. . . . . . . . . . . . . . . . . . . .
Adjusting arking Brake 36. . . . . . . . . . . . . . . . . . .
Adjusting Shift Cables 36. . . . . . . . . . . . . . . . . . . .
Adjusting High-Low Cable 37. . . . . . . . . . . . . . . .
Adjusting Differential Lock Cable 37. . . . . . . . . . .
Inspect Brakes 37. . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Tires 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Toe-in 37. . . . . . . . . . . . . . . . . . . . . . .
Emergency Box Raising (Without Starting
Engine) 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump Starting rocedure 38. . . . . . . . . . . . . . . . . .
Battery Storage 39. . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Care 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
  40. . . . . . . . . . . . . . . . . .
  41. . . . . . . . . . . . . . . . . . . .
  42. . . . . . . . . . . . . . . . . . .
   43. . . . . . . . . . . .
Model And Serial Numbers 43. . . . . . . . . . . . . . . .
   BACK COVER. . . . . . . . . . . . . .

"#' "#!$#"
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7867,83? 3:/6;./ /(@(8+ *65:863 (5+ (**0+,5:
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4(*/05,  47867,8 ;9, 68 4(05:,5(5*, 6- :/,
4(*/05, *(5 8,9;3: 05 051;8? 68 +,(:/
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#" $"
# !$ # ## ! $!' !
#  ' &# # & "#'
"#!$#"
"$ !%"!" !" "#"
 Make sure operators are thoroughly trained and
familiar with the Operator's Manual and all labels on the
vehicle.
 Be sure to establish your own special procedures
and work rules for unusual operating conditions (e.g.
slopes too steep for vehicle operation).  Use the 3rd
High Lockout switch if high speed could result in a
safety or vehicle abuse situation.
!  !#
 Operate the machine only after reading and
understanding the contents of this manual. A
replacement manual is available by sending complete
model and serial number to: The Toro Company, 8111
Lyndale Avenue South, Minneapolis, Minnesota
55420-1196.
 Never allow children to operate the vehicle. Never
allow adults to operate it without proper instructions.
Only trained and authorized persons should operate
this vehicle. Make sure all operators are physically and
mentally capable of operating the vehicle. Anyone who
operates the vehicle should have a motor vehicle
license.
 This vehicle is designed to carry only you, the
operator, and one passenger in the seat provided by
the manufacturer. Never carry any other passengers
on the vehicle.
 Never operate the vehicle when under the
influence of drugs or alcohol.
 Become familiar with the controls and know how to
stop the engine quickly.
 Keep all shields, safety devices and decals in
place. If a shield, safety device or decal is
malfunctioning, illegible, or damaged, repair or replace
it before operating the machine.
 Always wear substantial shoes. Do not operate
machine while wearing sandals, tennis shoes or
sneakers. Do not wear loose fitting clothing or jewelry
which could get caught in moving parts and cause
personal injury.
 Wearing safety glasses, safety shoes, long pants
and a helmet is advisable and required by some local
safety and insurance regulations.
 Keep everyone, especially children and pets, away
from the areas of operation.
 Before operating the vehicle, always check all
parts of the vehicle and any attachments. If something
is wrong, stop using vehicle. Make sure problem is
corrected before vehicle or attachment is operated
again.
 Since gasoline is highly flammable, handle it
carefully.
 Use an approved gasoline container.
 Do not remove cap from fuel tank when
engine is hot or running.
 Do not smoke while handling gasoline.
 Fill fuel tank outdoors and to about one inch
below top of tank (bottom of  filler neck). Do not
overfill.
 Wipe up any spilled gasoline.
 Check the safety interlock system daily for proper
operation; refer to page 20. If a switch should
malfunction, replace the switch before operating
machine. After every two years, replace the interlock
switches in the safety system, whether they are
working properly or not.
&  !#
&! Engine exhaust contains carbon
monoxide which is an odorless, deadly poison. Carbon
monoxide is also known to the State of California to
cause birth defects. Do not run engine indoors or in an
enclosed area.
 Operator and passenger should remain seated
whenever  the vehicle is in motion. Operator should
keep both hands on steering wheel, whenever
possible and passenger should use hand holds
provided. Keep arms and legs within the vehicle body
at all times. Never carry passengers in box or on
attachments. emember your passenger may not be
expecting you to brake or turn and may not be ready.

 
 Never overload your vehi le. Name plate (lo ated
under dash on passenger side) shows load limits for
vehi le. Never overfill atta hments or ex eed the
vehi le maximum GVW.
 When starting the engine:
 Sit on operator's seat and engage parking
brake.
 Disengage PTO's (if so equipped) and return
hand throttle lever to OFF position (if so
equipped).
 Move shift lever to NEUTRAL and depress
lut h pedal.
 Pull up hoke knob when engine is old.
 Depress and hold a elerator pedal about
halfway.
 Turn ignition key to START.
 Push hoke knob down as engine warms
up.
 Using the ma hine demands attention. Failure to
operate vehi le safely may result in a a ident, tip over
of vehi le and serious injury or death. Drive arefully. To
prevent tipping or loss of ontrol:
 Use extreme aution, redu e speed and
maintain a safe distan e around sand traps,
dit hes, reeks, ramps, any unfamiliar areas or
other hazards.
 Wat h for holes or other hidden hazards.
 Use aution when operating vehi le on a
steep slope. Normally travel straight up and
down slopes. Redu e speed when making sharp
turns or when turning on hillsides. Avoid turning
on hillsides whenever possible.
 Use extra aution when operating vehi le on
wet surfa es, at higher speeds or with a full load.
Stopping time will in rease with a full load. Shift
into a lower gear before starting up or down a
hill.
 When loading bed, distribute load evenly.
Use extra aution if the load ex eeds the
dimensions of the vehi le/bed. Operate vehi le
with extra aution when handling off- enter
loads that annot be entered. Keep loads
balan ed and se ure to prevent them from
shifting.
 Avoid sudden stops and starts. Do not go
from reverse to forward or forward to reverse
without first oming to a omplete stop.
 Do not attempt sharp turns or abrupt
maneuvers or other unsafe driving a tions that
may ause a loss of vehi le ontrol.
 When dumping, do not let anyone stand
behind vehi le and do not dump load on any
one's feet. Release tailgate lat hes from side of
box, not from behind.
 Before ba king up, look to the rear and
assure no one is behind. Ba k up slowly.
 Wat h out for traffi  when near or rossing
roads. Always yield the right of way to
pedestrians and other vehi les. This vehi le is
not designed for use on streets or highways.
Always signal your turns or stop early enough so
other persons know what you plan to do. Obey
all traffi  rules and regulations.
  Never operate vehi le in or near an area
where there is dust or fumes in the air whi h are
explosive. The ele tri al and exhaust systems of
the vehi le an produ e sparks apable of
igniting explosive materials.
 Always wat h out for and avoid low over
hangs su h as tree limbs, door jambs, over head
walkways, et . Make sure there is enough room
over head to easily lear the vehi le and your
head.
 If ever unsure about safe operation, STOP
WORK and ask your supervisor.
 Do not tou h engine, transaxle, radiator, manifold,
muffler or manifold shield while engine is running or
soon after it has stopped be ause these areas may be
hot enough to ause burns.
 If the ma hine ever vibrates abnormally, stop
immediately, turn engine off, wait for all motion to stop
and inspe t for damage. Repair all damage before
ommen ing operation.
 Before getting off the seat:
 Stop movement of the ma hine.
 Lower bed.
. Shut engine off and wait for all movement to
stop.
 Set parking brake.
 Remove key from ignition.
 Blo k wheels if ma hine is on an in line.
MAINTENANCE
 Before servi ing or making adjustments to the
ma hine, stop engine, set parking brake and remove
key from ignition to prevent a idental starting of the
engine.
 Never work under a raised bed without pla ing bed
safety support on fully extended ylinder rod.
 Make sure all hydrauli  line onne tors are tight,
and all hydrauli  hoses and lines are in good ondition
before applying pressure to the system.

$  
 Keep body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not hands, to search for
leaks. Hydraulic fluid escaping under pressure can
have sufficient force to penetrate skin and do serious
damage. If fluid is injected into the skin it must be
surgically removed within a few hours by a doctor
familiar with this form of injury or gangrene may result.
 Before disconnecting or performing any work on
the hydraulic system, all pressure in system must be
relieved by stopping engine, cycling dump valve from
raise to lower and/or lowering box and attachments.
Place the remote hydraulics lever in the float position. If
box must be in raised position, secure with safety
support.
 o make sure entire machine is in good condition,
keep all nuts, bolts and screws properly tightened.
 o reduce potential fire hazard, keep the engine
area free of excessive grease, grass, leaves and
accumulation of dirt.
 If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing,
and any parts of the body away from the engine and
any moving parts. Keep everyone away.
 Do not overspeed engine by changing governor
settings. Maximum engine speed is 3650rpm. o
assure safety and accuracy, have an Authorized ORO
Distributor check maximum engine speed with a
tachometer.
 If major repairs are ever needed or assistance is
required, contact an Authorized ORO Distributor.
 o be sure of optimum performance and safety,
always purchase genuine ORO replacement parts
and accessories. Replacement parts and accessories
made by other manufacturers could be dangerous.
Altering this vehicle in any manner may affect the
vehicle's operation, performance, durability or its use
may result in injury or death. Such use could void the
product warranty of he ORO Company.
 his vehicle should not be modified without the
ORO Company's authorization. Direct any inquiries
to:
he ORO Company
Commercial Division
Vehicle Engineering Dept.
300 West 82nd St.
Bloomington, Minnesota 55420-1196. USA
    !
his unit has an equivalent continuous AĆweighted
sound pressure at the operator ear of 82 dB(A)  based
on measurements of identical machines per Directive
84/538/EEC and amendments.
! !
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his unit does not exceed a vibration level of 2.5 m/s@,
at the hands based on measurements of identical
machines per ISO 5349 procedures.
" $
his unit does not exceed a vibration level of .5 m/s@at
the posterior based on measurements of identical
machines per ISO 2631 procedures.
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3+ 4 wheel step through, out front operator style,
two person vehicle. Certified to meet ANSI
Specifications B56.8a-1994.
)"$) : Kohler, 4 cycle, air cooled, 22 hp @ 3600 rpm,
38.1 cu. in. (624 cc) displacement. echanical fuel
pump, 2 qt. oil capacity. Large capacity dual element
air cleaner.
.. ,312 volt with 370 cold cranking Amps @ 0
degrees F.
/ ' 3-. ( Gasoline tank capacity is 7 gallons.
,)-($--$*)Rear transaxle configuration, twin
axle drive. 3 speed synchromesh, H-shift pattern with
high-low range providing 6 forward and 2 reverse
speeds. anual engage differential lock.
'/.#6.7" clutch and pressure plate.
,(  Welded, high strength steel channels and
tubes.
,*). /-+ )-$*) Independent A" frame control
arm, dual coil springs and dual shock absorbers with
anti-sway bar.
 , /-+ )-$*) DeDion axle (weight carrying axle
is independent of transaxle), leaf spring and dual
shock absorbers.
. ,$)" 3-. (Power assist, 3 position tilt
steering wheel, 3-3/4 turns lock-to-lock. 17.5 to 1
ratio, 13.5" diameter steering wheel.
$, -: Front tires: 20" x 10"Ć10, 4Ćply rating, rib tread.
Rear tires: 23" x 10.5"Ć12, 6Ćply rating, turf tread.
,& - 4 wheel hydraulic, dual safety circuit self
adjusting drum: 7" diameter front,  8" diameter rear.
Hand actuated parking brake actuates rear brake
shoes.
 2 post roll over protection structure with
shoulder restraint.
3,/'$- 4 gpm pressure balanced gear pump
provides hydraulic flow for power steering, lift and
optional remote hydraulics. Lift control valve and dual
cylinders for lifting dump box. Transaxle is used for
reservoir for hydraulic system. 8 quart total capacity.
Spin-on 10 micron hydraulic oil filter. 100 mesh
strainer in transaxle.
 .Twin molded cushions and backrests, with
shoulder and hip restraints.
*).,*'- Foot operated accelerator, clutch and
brake pedals. Hand operated shifter, differential lock,
parking brake, high-low range shifter, hydraulic lift
and tilt steering levers. Ignition switch, light switch,
choke knob, horn button and 3rd high lockout switch.
/" - Hour meter, oil pressure warning light and
fuel gauge. Tachometer optional.
$"#.-Twin halogen headlights and single taillight.
Rear stop light.
*1 $.#   Hitch has hole for ball or pin.
). ,'*&-Clutch pedal must be depressed to start
engine.
,*/) + 
*,1, + - 1 $, -
High range: 7.3/11.0/19 mph
Low range: 2.8/4.3/7.4 mph
 0 ,-  + -1 $, -
High range: 6.9 mph
Low range: 2.7 mph
 ) ,' + $!$.$*)- ++,*2
Base Weight:Dry w/o flatbed 1275 lbs.
Rated Capacity:*2,725 lbs.
*includes 200 lb. operator and
200 lb. passenger and loaded
attachment.
aximum. Gross Vehicle Weight:4,000 lbs.
Tow Capacity Tongue weight 200 lbs.
  aximum trailer weight 1,500 lbs.
Overall Width: 58" w/23" tires
Overall Length: 124.5"w/o bed
127" w/full bed
133" w/2/3 bed
inrear mounting location
Height: 75" to top of ROPS
Ground Clearance:7"w/noload
Wheel Base:70"
Wheel Tread:  (center line to center line)46" Front
47.7" Rear
(w23" Rear Tire)
+ $!$.$*)- )  -$") -/% . .* #)"  1$.#*/. )*.$ 