Torque XCREATE-4CCLM User manual

4 FT (1.2 M) CABLE COMPONENT LIGHT MODULE
4 FT (1.2 M) CABLE COMPONENT HEAVY MODULE
ASSEMBLY INSTRUCTIONS
PART # 5675801-A VERSION: XCREATE-4CCLM & 4CCHM

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ITEM PART NUMBER DESCRIPTION QTY
1 5642301 WLDMT, BASE SUPPORT 1
2 5581301 COVER, FRONT BASE 1
3 56443PA PTD ASSY, TOP BOOM SUPPORT 1
4 2001301 WASHER, FLAT 1/2 SAE ST ZN 32
5 2005816 BOLT, 1/2-13 X 4-1/4" (108mm) SOCKET HEAD 16
6 2001401 NUT, 1/2-13 LK ST ZN 16
7 5642701 WLDMT, WEIGHT STACK BASE 1
8 5643201 GUIDE ROD, 19 DIA X 1912 2
9 5513601 CUSHION, WEIGHT STACK 2
10 56350PA PTD ASSY, 15 LB WEIGHT PLATE 10
11 56349PA PTD ASSY, 10 LB WEIGHT PLATE 5
12 56351PA PTD ASSY, 20 LB WEIGHT PLATE 15
13 56435PA PTD ASSY, HEAD PLATE 1
14 5095301 SHAFT COLLAR, GUIDE ROD 2
15 5667301 BUSHING, GUIDE ROD RETAINER 2
16 5644001 TUBE, SLIDE UPRIGHT 1
17 5661701 ASSY, CARRIAGE 1
18 5672101 BUMPER, CARRIAGE STOP 1
19 2008409 BOLT, 3/8-16 X 2-1/2" (64mm) ST HT SOCKET HEAD 2
20 2001101 WASHER, FLAT 3/8 SAE ST ZN 19
21 2001201 NUT, 3/8-16 LK ST ZN 7
22 56445PA PTD ASSY, TOP BOOM 1
23 2009418 BOLT, 3/8-16 X 4-3/4" (121mm) ST HT SOCKET HEAD W/NP 2
24 5094501 PULLEY, 4-1/2 OD X 25 1
25 5669001 COVER, 4.5 PULLEY 1
26 2008407 BOLT, 3/8-16 X 2" (51mm) ST HT SOCKET HEAD 1
27 5645001 CABLE ASSY, XCREATE CABLE COMPONENT 1
28 5508801 HOUSING, CABLE COUPLER 2
29 5508901 GROMMET, RUBBER CABLE 2
30 5509001 CORE, CABLE COUPLER 2
31 2003201 CAP SCREW, M5 X 0.8 X 6MM SOCKET HEAD 4
32 5675401 LABEL, WEIGHT STACK 10-110 LB (4.9-49.9 KG) 1
33 5675501 LABEL, WEIGHT STACK 10-160 LB (4.5-72.6 KG) 1
34 5662501 WLDMT, LEFT SHROUD BASE 1
35 2008414 BOLT, 3/8-16 X 3-3/4" (95mm) ST HT SOCKET HEAD 4
36 5662901 WLDMT, RIGHT SHROUD BASE 1
37 5645101 SHROUD, XCREATE CABLE STATION 2
38 5664701 SHROUD, TOP CAP 1
ITEM PART NUMBER DESCRIPTION QTY
39 2002101 WASHER, FLAT 1/4 SAE ST ZN 8
40 2006502 BOLT, 1/4-20 X 1/2" (13mm) SOCKET HEAD W/NP 6
41 5676101 PLACARD, XCREATE-CC-101 1
42 5659601 WLDMT, ACCESSORY HOLDER 4
43 5091801 SNAP HOOK, 8MM DIA X 80MM 2
44 5324701-A ASSY, SHORT STRAP HANDLE 2
45 5324601-A ASSY, LEG BOOT D-RING 1
46 5676401 ROPE, SINGLE HAND TRICEPS 2
47 2005509 BOLT, 1/4-20 X 3/8" (9mm) SOCKET HEAD 2
48 5692601 WLDMT, XCREATE REAR SHROUD (OPTIONAL) 1
49 2009403 BOLT, 3/8-16 X 1" (25mm) ST HT SOCKET HEAD W/NP 4
NOTE:
X-CREATE CABLE STATIONS can be customized in many ways. This
manual provides instructions for assembling a single stand-alone unit.
If you worked with Torque X-Team Design during the purchasing process,
please request a Bill of Material Drawing to reference your exact set-up.
For assistance, contact [email protected] or call
[phone]; Toll free in USA [phone].
NOTE:
When assembling any X-CREATE CABLE STATIONS that is longer than
one module wide, the hardware will be shared between two side-by-side
modules. It is recommended to keep all bolt connections loose until all the
cable stations have been fully assembled, then securely tighten all frame
connections.
TOOLS FOR ASSEMBLY:
3/8" ALLEN WRENCH •
5/16" ALLEN WRENCH •
3/16" ALLEN WRENCH •
3/4" WRENCH OR SOCKET •
9/16" WRENCH OR SOCKET •
1/2" WRENCH OR SOCKET •
RUBBER MALLET •
2

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XCREATE UPRIGHT (2)
(SEE NOTE)
TOP BOOM SUPPORT
BASE SUPPORT
1/2 X 4-1/4" BOLT (8)
1/2" FLAT WASHER (16)
1/2" LOCK NUT (8)
3
STEP 1
NOTES:
LOOSELY tighten bolt connections in this step.
The XCREATE-CC is shown assembled to the XCREATE-7U.
However, the XCREATE-CC can also be assembled to the
XCREATE-8U and XCREATE-2S8U the same way.

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WEIGHT STACK BASE
BASE SUPPORT
1/2 X 4-1/4" BOLT (2) 1/2" FLAT WASHER (4)
1/2" LOCK NUT (2)
NOTE:
DO NOT TIGHTEN THESE
BOLTS AT THIS TIME
NOTE:
DO NOT TIGHTEN
THESE BOLTS AT THIS TIME
NOTE:
IF ASSEMBLING CABLE STATIONS BACK TO BACK,
PLEASE NOTE THAT THEY SHARE THE SAME BASE
SUPPORT AND HARDWARE AS SHOWN. BOTH WEIGHT
STACK BASES NEED TO BE ASSEMBLED SIMULTANEOUSLY
STEP 2
4
NOTES:
SECURELY tighten bolt connections in this step and previous step,
except as noted.

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WEIGHT STACK BASE
WEIGHT STACK CUSHION (2)
15 LB WEIGHT PLATE (10)
10 LB WEIGHT PLATE (5)
HEAD PLATE
GUIDE ROD (2)
SHAFT COLLAR (2)
GUIDE ROD RETAINER (2)
NOTE:
INSERT GUIDE RODS THROUGH THE
WEIGHT STACK BASE AND TOUCH THE FLOOR
5
STEP 3a (LIGHT STACK)
NOTES:
TOP BOOM SUPPORT has been hidden for illustration clarity.

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WEIGHT STACK BASE
WEIGHT STACK CUSHION (2)
20 LB WEIGHT PLATE (15)
HEAD PLATE
GUIDE ROD (2)
SHAFT COLLAR (2)
GUIDE ROD RETAINER (2)
NOTE:
INSERT GUIDE RODS THROUGH THE
WEIGHT STACK BASE AND TOUCH THE FLOOR
6
STEP 3b (HEAVY STACK)
NOTES:
TOP BOOM SUPPORT has been hidden for illustration clarity.

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SLIDE UPRIGHT TUBE
CARRIAGE
NOTE:
PULL SPRING PIN OUT
AND CAREFULLY SLIDE
CARRIAGE OVER TUBE
STEP 4
7

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WEIGHT STACK BASE
SLIDE UPRIGHT TUBE
CARRIAGE STOP
BUMPER
3/8 X 2-1/2" BOLT
3/8" FLAT WASHER 3/8" LOCK NUT
8
STEP 5
NOTES:
LOOSELY tighten bolt connections in this step.

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TOP BOOM SUPPORT
TOP BOOM
1/2 X 4-1/4" BOLT (2)
1/2" FLAT WASHER (4)
1/2" LOCK NUT (2)
NOTE:
IF ASSEMBLING CABLE STATIONS BACK TO BACK, PLEASE
NOTE THAT THEY SHARE THE SAME TOP BOOM SUPPORT
AND HARDWARE AS SHOWN. BOTH TOP BOOMS NEED TO
BE ASSEMBLED SIMULTANEOUSLY
9
STEP 6
NOTES:
LOOSELY tighten bolt connections in this step.

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NOTE:
SECURELY TIGHTEN THESE BOLTS
NOTE:
SECURELY TIGHTEN THESE BOLTS
NOTE:
SECURELY TIGHTEN THIS BOLT
NOTE:
SECURELY TIGHT THIS BOLT
NOTE:
SECURELY TIGHTEN THESE BOLTS
3/8 X 2-1/2" BOLT
3/8" FLAT WASHER (2)
3/8" LOCK NUT
TOP BOOM
SLIDE
UPRIGHT
TUBE
10
STEP 7
NOTES:
SECURELY tighten all bolt connections made to this point.

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GUIDE ROD RETAINER (2)
SHAFT COLLAR (2)
TOP BOOM
GUIDE ROD (2)
3/8 X 4-3/4" BOLT (2) 3/8" FLAT WASHER (2)
NOTE 2:
SLIDE THE GUIDE ROD RETAINERS UP INSIDE THE
TOP BOOM. SLIDE THE SHAFT COLLARS UP INSIDE
OF THE GUIDE ROD RETAINERS AND SECURELY
TIGHTEN THE SET SCREWS OF THE SHAFT COLLARS
NOTE 1:
LIFT UP ON THE GUIDE RODS AND SECURELY
ASSEMBLE THE BOLTS AND WASHERS TO THE
WEIGHT STACK BASE UNDERNEATH THE GUIDE
RODS. THE GUIDE RODS WILL REST ON TOP OF BOLTS
WEIGHT STACK BASE
11
STEP 8
NOTES:
SECURELY tighten bolt connections in this step.

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WEIGHT STACK BASE
4-1/2" PULLEY
PULLEY COVER
3/8 X 2" BOLT
3/8" LOCK NUT
3/8" FLAT WASHER (2)
NOTE:
MAKE SURE TAB OF
PULLEY COVER IS
VERTICAL AS SHOWN
12
STEP 9
NOTES:
SECURELY tighten bolt connections in this step.

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NOTE:
BEFORE BEGINNING CABLE ASSEMBLY,
LIFT HEAD PLATE UP AND INSERT THE
WEIGHT STACK PIN INTO THE 5TH HOLE
OF STEM AND SET IT BACK DOWN ON
TOP OF FIRST PLATE
CARRIAGE
CABLE
WEIGHT STACK BASE
TOP BOOM
HEAD
PLATE
ROUTE CABLE IN
DIRECTION OF ARROWS
1) ROUTE CABLE OVER
THE BOTTOM PULLEY
2) ROUTE CABLE UNDER
THE TAB OF PULLEY COVER
3) ROUTE CABLE UNDER
THE CABLE RETAINING CLIP
4) ROUTE CABLE UNDER
THE CABLE RETAINING CLIP
5) ROUTE CABLE UNDER
THE CABLE RETAINING CLIP
NOTE:
MAKE SURE CABLE
IS ROUTED THROUGH
SLOT OF TOP BOOM
LEFT SIDE
13
STEP 10a
CABLE ROUTING

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CARRIAGE
CABLE
TOP BOOM
HEAD
PLATE
6) ROUTE CABLE UNDER
THE CABLE RETAINING CLIP
7) ROUTE CABLE UNDER
THE CABLE RETAINING CLIP
8) ROUTE CABLE
UNDER THE TOP PULLEY
ROUTE CABLE IN
DIRECTION OF ARROWS
NOTE:
MAKE SURE CABLE
IS ROUTED THROUGH
SLOT OF TOP BOOM
RIGHT SIDE
14
STEP 10b
CABLE ROUTING

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CABLE END
CORE
GROMMET
HOUSING
M5 X 6MM SOCKET
HEAD SCREW (2)
15
STEP 11a
NOTES:
SECURELY tighten bolt connections in this step.

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CORE
CABLE END
HOUSING
GROMMET
M5 X 6MM SOCKET
HEAD SCREW (2)
16
STEP 11b
NOTES:
SECURELY tighten bolt connections in this step.

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NOTE 1:
LIFT HEAD PLATE UP AND REMOVE
THE WEIGHT STACK PIN. LOWER
THE HEAD PLATE BACK DOWN ON
TOP OF THE FIRST PLATE. (SEE
NOTE 2 ABOVE) .
NOTE 3:
ATTACH WEIGHT STACK
LABELS TO WEIGHT STACK
STARTING WITH THE HEAD
PLATE.
USE LABELS 10-110 LBS. FOR
LIGHT STACK.
USE LABELS 10-160 LBS. FOR
HEAVY STACK
NOTE 2:
IF THERE IS A GAP BETWEEN
THE HEAD PLATE AND FIRST
PLATE, LOOSEN ONE OR BOTH
OF THESE BOLTS AND ADJUST
PULLEYS UP UNTIL HEAD PLATE
TOUCHES THE FIRST PLATE.
RETIGHTEN BOLT CONNECTIONS
SECURELY .
WEIGHT STACK
PIN STORAGE
17
STEP 11c
NOTES:
SECURELY tighten bolt connections in this step.

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BASE SUPPORT
LEFT SHROUD BASE
3/8" FLAT WASHER (4)
3/8" LOCK NUT (2)
3/8 X 3-3/4" BOLT (2)
18
STEP 12
NOTES:
SECURELY tighten bolt connections in this step.

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3/8 X 3-3/4" BOLT (2)
3/8" FLAT WASHER (4)
3/8" LOCK NUT (2)
RIGHT SHROUD BASE
BASE SUPPORT
19
STEP 13
NOTES:
SECURELY tighten bolt connections in this step.

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RIGHT SHROUD BASE
LEFT SHROUD BASE
FRONT SHROUD (2)
TOP VIEW LEFT
NOTE:
MAKE SURE SHROUD IS
SEATED BETWEEN THE
SHROUD SUPPORT AND
THE FOUR TABS AS SHOWN.
TOP VIEW RIGHT
NOTE:
MAKE SURE SHROUD IS
SEATED BETWEEN THE
SHROUD SUPPORT AND
THE FOUR TABS AS SHOWN.
20
STEP 14