Torque TANK User manual

TANK
Assembly Guide
PART #: 5586101-C
VERSION: XTTM4-PH & XTTM4GT-PH

50 180
3
190150 170160
6
130 14012090 110100403010 706020 80
1 2 4 5 7
200
TABLE OF CONTENTS:
TANK ASSEMBLY: PAGES 3 - 5
TANK CHAIN ADJUSTMENT: PAGES 6 - 9 & 11 - 13
TANK BELT ADJUSTMENT: PAGES 6 - 8 & 10 - 13
TANK WEIGHT HORN KIT (OPTIONAL): PAGES 14 - 15
TANK BUMPER KIT (OPTIONAL): PAGES 16 - 17
INSPECTION & LUBRICATION: PAGE 18
NOTICES: PAGE 19
ITEM PART NUMBER DESCRIPTION QTY
1 5585401 ASSY, TWO BRAKE FRAME 1
2 5619001 WHEEL, 12" DIA X 3.5 WIDE 4
3 2011201 WASHER, STEEL 12.7 ID-40 OD-4 THK CLEAR ZINC 4
4 2010901 WASHER, M12 SPLIT LOCK 12
5 2011301 SCREW, M12-1.75 X 30L SOC HD GR 12.9 CLEAR ZINC 4
6 55726PA PTD ASSY, RIGHT PUSH HANDLE (OPTIONAL) 2
7 55724PA PTD ASSY, LEFT PUSH HANDLE (OPTIONAL) 2
8 5572101 WLDMT, HOR PUSH HANDLE (OPTIONAL) 2
9 2010501 WASHER, STEEL 10.5 ID-20 OD-2 THK CLEAR ZINC 4
10 2012801 SCREW, M10-1.5 X 25L SOC HD GR 12.9 CLEAR ZINC 4
11 2010801 WASHER, STEEL 12.7 ID-25 OD-2 THK CLEAR ZINC 8
12 2010701 SCREW, M12-1.75 X 85L SOC HD GR 12.9 CLEAR ZINC 8
13 56024PA PTD ASSY, TANK WEIGHT HORN 2
14 5433701 SPACER, FLANGE (OPTIONAL) 8
15 5602701 BUMPER, TANK (OPTIONAL) 4
2

50 180
3
190150 170160
6
130 14012090 110100403010 706020 80
1 2 4 5 7
200
ALIGN GROOVE
IN THE HUB WITH
THE ROLL PIN IN
THE AXEL (4)
3
4
2
1
5
3
NOTE:
SECURELY tighten all bolt connections in this step.
STEP 1

50 180
3
190150 170160
6
130 14012090 110100403010 706020 80
1 2 4 5 7
200
6
7
8
10
9
NOTE DIRECTION
OF TOW HOOK
NOTE DIRECTION
OF TOW HOOK
4
NOTE:
LOOSELY tighten bolt connections in this step.
STEP 2

50 180
3
190150 170160
6
130 14012090 110100403010 706020 80
1 2 4 5 7
200
11
4
12
1
7
6
5
NOTE:
After this step has been completed, SECURELY tighten
all bolt connections in this step and previous step.
STEP 3

2
4
5
REMOVE WHEEL
13
CHAIN AND BELT ADJUSTMENT
6

REMOVE HANDLE
NOTE FEATURE
FOR WRENCH
7
CHAIN AND BELT ADJUSTMENT

REMOVE COVER
CHAIN AND BELT ADJUSTMENT
8

1. LOOSEN FOUR
BOLTS (CIRCLED)
3. RETIGHTEN
FOUR BOLTS
(CIRCLED)
CHAIN
2. TURN BOLT CLOCKWISE TO
TIGHTEN CHAIN,
TURN BOLT COUNTER CLOCKWISE
TO LOOSEN CHAIN
CHAIN ADJUSTMENT
9
NOTE:
The chain tension on TANK is pre-set at the factory. However, if the
chain becomes too loose or is too tight, then please follow the steps
in numbered numbered order to adjust.

TO TENSION BELT, LOOSEN
NUT SLIGHTLY
AND PULL UP
ON TENSIONER BRACKET.
RETIGHTEN NUT SECURELY
BELT
TENSIONER
10
BELT ADJUSTMENT
NOTE:
The belt tension on TANK is pre-set at the factory. However,
if belt is too loose or starts to slip, then please follow this step.

SECURELY REASSEMBLE COVER
11
CHAIN AND BELT ADJUSTMENT

SECURELY
REASSEMBLE HANDLE
NOTE FEATURE
FOR WRENCH
CHAIN AND BELT ADJUSTMENT
12

3
45
SECURELY REASSEMBLE WHEEL
2
1
13
CHAIN AND BELT ADJUSTMENTS

LOOSEN AND REMOVE BOLTS,
FLAT WASHERS AND NUTS
LOOSEN SIDE BOLTS (4)
BUT DO NOT
REMOVE
XTWHK
WEIGHT HORN KIT (OPTIONAL)
14
NOTE:
Handles have been hidden for assembly clarity.

SECURELY ASSEMBLE WEIGHT
HORNS TO TANK USING THE
BOLTS, FLAT WASHERS AND NUTS
FROM PREVIOUS STEP.
SECURELY
TIGHT SIDE BOLTS (4)
13
NOTE:
SECURELY tighten all bolt connections in this step.
Handles have been hidden for assembly clarity.
15
XTWHK
WEIGHT HORN KIT (OPTIONAL)

LOOSEN AND REMOVE
BOLTS, LOCK WASHERS
AND FLAT WASHERS
DISCARD FLAT WASHERS
76
11
12
4
LOOSEN BOLTS (2), ON THIS
SIDE BUT DO NOT
REMOVE
16
XTBK
TANK BUMPER KIT (OPTIONAL)

LOOSELY ASSEMBLE BUMPERS
TO THE HANDLES AS SHOWN USING
FLANGE SPACERS, BOLTS AND LOCK
WASHERS FROM PREVIOUS STEP
14
15
12
4
7
6
REPEAT THIS STEP, ONE AT A TIME
FOR REMAINING 3 BUMPERS. KEEP
BOLTS LOOSE UNTIL ALL BUMPERS
ARE ASSEMBLED
17
XTBK
TANK BUMPER KIT (OPTIONAL)
NOTE:
Once all bumpers have been assembled, SECURELY tighten all
bolt connections.

SPROCKET
SPROCKET
CHAIN
BELT
HANDLE BOLTS
WHEEL BOLTS
18
INSPECTION & LUBRICATION
INSPECTION:
Recommended tire inflation: 20 PSI
Once a month, check for loose bolts on handles,
wheels and weight horns (optional) as indicated.
Tighten if necessary.
Once a month, check that the chain and sprockets are
clean, free of rust, dust and grime. Make sure that the
chain is properly lubricated. If chain is loose,
retighten chain as outlined on page 9.
Once a month, inspect belt. Make sure the belt is not
worn, frayed or loose. Replace belt if worn or frayed.
If belt is loose, re-tension belt as outlined on page 10.
LUBRICATION:
Once a month, the sprockets should be cleaned and
the chain should be lubricated.
RECOMMENDED LUBRICATION: Use a Dry lubrication
for indoor use, and wet lubrication for outdoor use.
Most bicycle shops carry a variety of different
lubricants and can recommend a lubricant based on
the conditions where the TANK will be used.

19
TANK PRODUCT LABELS - NOTICES