Toshiba TOSDIC-CIE DS User manual

Toshiba Integrated Control System
MPCS Renewal
Instruction Manual
6F8C0918

First Edition October, 2003
The contents of this manual may be revised without notice.
©Copyright 2003 by Toshiba Corporation. All rights reserved.
No part of this manual may be reproduced in any form without permission.

Safety Precautions
Safety Precautions
The instruction manual and the labels affixed to the products or equipment give important
information for using products safely. It helps prevent damage to properties and hazard to people
who use them or work with them.
Make yourself familiar with the signal words and signs in this page, then read the safety
precautions that follow and always follow the instructions to avoid hazards.
Explanation of signal words
Signal word is a word that designates a degree or level of hazard seriousness.
The words WARNING and CAUTION are used for the products.
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury, if you do not follow the
instructions.
CAUTION
Indicates a potentially hazardous situation which may result
in minor or moderate injury and/or property damage, if you
do not follow the instructions.
Hazard alert shapes and symbols
Following shapes and symbols are used in the safety precaution labels affixed to the
products and in other places including operation manuals for giving safety instructions.
Filled circle means "Mandatory Action" or "Do as indicated."
Required action is shown in the circle or described near the circle.
Circle band with a diagonal slash means "Prohibition" or " You must not do."
Prohibited action is shown in the circle or described near the circle.
Triangle means "Hazard Alerting" or "Be alert agaist hazard."
The kind of hazard is shown in the triangle or described near the triangle.
Exclamation point with a triangle is a safety alert symbol which indicates a
potential hazard. It is used with a Signal Word.
Square or rectangle means "Information Messages" or "Notice."
Important precautions for system operation
System fault or data loss may occur in the event of power outage whether it is external or
internal of the system. Take precautions in advance to protect the system in order to prevent such
event to take place. Also back up your data regularly to minimize the possible damage by loss of
data as a result of such event.
Confirmation of product safety label
Confirm that product safety labes are put on the front panel of the power supply module. If
the lavel is lost or soiled, inform TOSHIBA Corporation.
i

Safety Precautions
1. Safety Precautions for Installation
WARNING
Grounding required:
To avoid the risk of electric shock or fire, be sure to ground the equipment.
CAUTION
Choose proper environment for installation:
Avoid installing and storing the equipment in the following environments:
 Location with considerable dust
 Location in which flammable or corrosive gases (such as SO2and H2S) are present
 Location where vibration or shock exceeds allowable limits
 Location where condensation may occur due to rapid change in temperature
 Location where the temperature is not within the specified range for installation
 Location where the humidity exceeds the specified limits for installation
 Location in the direct sunlight
 Location near a device that generates strong radio waves or magnetic fields
Considerations for maintenance and inspection:
Install the equipment in a place that facilitates maintenance and inspection. If not, in case of
malfunctioning, it may hinder the recovery of the system and result in serious accident.
Ensure proper ventilation:
Do not block vents, intake or exhaust openings of the equipment. Blocking them may cause
mulfunctioning or overheating which may result in fire.
Prohibit excessive voltage or current:
Avoid applying excessive voltage and current across the input/output terminals by keeping them
within the specified ratings. Otherwise it may result in equipment damage.
Avoid noise interference:
Place I/O and data transmission signal cables away from the power cables and the devices that
generate magnetic or electromagnetic fields. Interference noise may cause the equipment to
malfunction.
ii

Safety Precautions
2. Safety Precautions for Inspection and Maintenance
WARNING
Turn off power:
Turn off power before attaching or detaching modules or before connecting devices. Failure to do
so may result in electric shock or equipment fault.
Make sure that power is off:
Always check and make sure that the external power is turned off before installing or removing
modules. Bare metals appear on the back of external terminal block of the module. To avoid
electric shock, take precautions against touching them.
CAUTION
Clean filters:
If the equipment has filters, clean them periodically. If it has fans, clean grilles and screens also.
Clogged filter may cause the equipment to overheat, resulting in malfunction, failure or fire.
Avoid shock:
Do not drop, bump or give strong shocks to the equipment or modules to avoid fault. Shocks may
cause malfunction.
Discharge static electricity:
Before handling equipment or modules, discharge static electricity from your body by touching a
metal that is grounded. Static electricity may cause equipment to malfunction or fail.
Use a conductive sheet or bag to avoid static:
When cards and modules are taken out of base-unit, they should be placed on an electrically
conductive sheet (the bag that comes with spare module in it is made of conductive sheet), which is
put on a grounded work bench. Static electricity may damage electrical parts.
Wipe off dirt:
Wipe off dirt and dust from equipment or modules, using a soft cloth. In case the dirt is persistant,
wet a cloth and wring it dry, then use it on the dirt. Dirt on the parts may result in faulty actions and
operations.
Do not use paint thinner for cleaning:
Do not use benzene, paint thinner for cleaning equipment or modules. These chemicals will distort
or discolor panels and modules.
iii

Safety Precautions
3. Safety Precautions for Part Replacement
WARNING
Ensure to stop fans:
When replacing fan unit, make sure to stop the fan by switching off the fan unit at the distribution
panel (or circuit breaker), before detaching the power cord. Failure to do so may result in electric
shock or injury due to the fan blades in motion.
CAUTION
Turn power off before replacing fuses:
Before replacing power fuses or alarm fuse, be sure to turn off power of the unit. Failure to do this
may result in electric shock or fire.
Use lithium batteries properly:
Do not insert lithium battery with the polarity in reverse. Do not short the battery nor charge it.
Otherwise it may explode.
Use right lithium battery for the module:
Do not use the lithium battery in one module for another. Ratings of lithium battery differs by the
module and the use of improper battery may damage the equipment.
4. Safety Precautions for Daily Use
WARNING
Check specifications:
Before using the equipment, make sure that the capacity, frequency, voltage and regulation of the
power supply meet the specifications of the equipment. In case they don't, the equipment may not
only work adequately but may suffer a breakdown or cause overheat that may result in fire.
Turn off power in the event of a problem:
If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs
in the equipment, stop using it and turn off power, then contact your Toshiba representative. If left
alone, overheat may result in fire.
Avoid touching hot components:
Some components inside the modules become very hot after the power is turned on. To avoid
burns, do not touch them.
iv

Safety Precautions
CAUTION
Do not touch components:
Do not touch pins, connectors or soldered surfaces in modules with any part of your body. Static
electricity may damage IC's or LSI's and cause equipment to fail. Also the pointed end of
component lead may hurt your body.
Do not disassemble the equipment:
Do not disassemble or modify the equipment or modules. Doing so may lesson equipment safety or
result in equipment malfunction or failure.
Handle cords and cables properly:
Do not force to pull,twist or bend cords and cables of power supply. Otherwise cables may break or
become hot.
Be careful of operations when the system is running:
Do not change function settings of switches on modules while the equipment is running. Otherwise
equipment may malfunction or fail.
Keep off metals:
Keep metals such as paper clips from going into the openings in the modules, units, and drives,
among others. Otherwise fire may result.
5. Safety Precautions for Disposal
WARNING
Keep lithium batteries out of fire:
To avoid risk of explosion, do not throw lithium batteries into fire when you dispose of them.
CAUTION
Disposal of batteries:
Dispose lithium or Ni-Cad batteries according to the ordinance or regulations.

When abolishing these modules or units, make sure that the work is carried out in accordance with the
laws and regulations on industrial waste.
v

Safety Precautions
Full Compliance with the Following Precautions is a Must
A full compliance with the following precautions is a must in operating your equipment to safeguard
the safety of the operators and to maintain the equipment in the normal operating condition:
(Note 1) Read the reference manual carefully before operating your equipment.
(Note 2) Avoid installing or storing your equipment in the following environment::
 Dusty place
 Place where corrosive gases generate, such as SO2and H2S.
 Place subjected to vibration and shocks.
 Place in a low- or a high-temperature environment deviating from the installation
conditions specified in this manual.
 A high-humidity place.
(Note 3) In case the ambient or internal temperature of the equipment rises abnormally high or
the equipment develops a failure, stop operating the equipment and turn the power off
the equipment. Contact the Toshiba service window in your area.
(Note 4) Do not open the equipment case or remodel the equipment.
(Note 5) Plug in or out the module after turning the power OFF.
(Note 6) The equipment taken out from the base unit must be placed on a conducting mattress or
conducting bag (bag containing a spare card) placed on a grounded desk.
Limitations on Use
 This product has not been developed or manufactured for use in a system containing equipment
which directly involves human life. (Please see NOTE 1.) This product must not be used for such
uses.
 In case this product is to be used in a system (see NOTE 2) containing equipment which involves
human safety and may potentially cause serious impacts on the maintenance of public functions,
special considerations (see NOTE 3) will be needed for system operation, maintenance and
management. Consult the Toshiba sales representative in your area.
(Note 1) Equipment which directly involves human life is as follows:
 Medical equipment such as life sustaining equipment and equipment in surgical operation rooms.
(Note 2) Systems containing equipment which involves human safety and may potentially cause
serious impacts on the maintenance of public functions are as follows:
 Reactor control systems in nuclear power plants, safety protection systems of nuclear power facilities
and other systems which are important in safety.
 Operation control systems of cargo collection and delivery transport systems and aviation control
systems.
vi

Safety Precautions
(Note 3) Special considerations are the construction of a safety system to incorporate foolproof,
fail-safe, redundancy and other designs after fully consulting a TOSHIBA engineer.
Non-Liability Clauses
 Toshiba will not be responsible for damage caused by a fire, earthquake or a third party, or by use
under abnormal conditions such as an accident, intention, error or abuse by the user.
 Toshiba will not be responsible for incidental damage due to the use of or inability to use this
product, including losses of business profits, suspension of business and mutilation or erasure of
stored data.
 Toshiba will not be responsible for damage caused due to a failure in complying with the content
of this reference manual.
 Toshiba will not be responsible for damage caused by malfunctioning due to combination with
equipment connected.
 Toshiba will not be responsible for damage caused by malfunctioning due to combination with an
application program created by the customer.
vii

Safety Precautions
viii

Introduction
Introduction
Toshiba integrated control system "TOSDIC-CIE DS" is a integrated control system with the
new concept to meet the open technology age. An easy-to-use open system is realized by
adopting the standard multi-vendor network and the package software of simple engineering
in addition to the control and computer technologies fostered over long years.
This manual describes how to renew the TOSDIC with the TOSDIC-CIE DS. The following
figure discribes the system configuration to renew the TOSDIC-MS with the TOSDIC-CIE DS.
TOSDIC-243D and MPCS System (TOSDIC-MS) Configuration Example
•TOSDIC-CIE is a registered trademark of TOSHIBA Corporation.
•Microsoft,Windows and Windows NT are registered trademarks of Microsoft Corporation in the USA and other countries.
•Ethernet is a registered trademark of Xerox Corporation.
•Pentium is a registered trademark of Intel Corporation of the USA.
•Other printed company names and products are the registered trademarks of the respective companies.
ix

Introduction
An Example of MIU-DS-based Renewal System Configuration
 The Structure of This Manual
This manual consists of the following.
Chapter 1 Hardware Renewal
This chapter describes renewing the MPCS and networks, as well as firmware.
Chapter 2 Engineering
This chapter describes the engineering system and the engineering work.
It also describes some precautions to be taken during renewal, which are
provided from the TOSDIC.
x

Introduction
 Target readers of this manual
This manual is for new users of the CIEMAC-DS system. To understand the manual, users
need some knowledge of computer operation but do not have to be computer experts.
 Related Documents
Document Name English Version
MIU-DS Instruction Manual 6F8C0917
VETHX1 Instruction Manual 6F8C0789
Installation/Wiring Manual 6F8C0734
DPCS Builder Instruction Manual 6F8C0620
PCS-DS Engineering Tool Instruction Manual 6F8C0765
OIS-DS Engineering Tool Instruction Manual 6F8C0766
OIS-DS Standard Screen Operation Manual 6F8C0770
OIS-DS Tag Pattern Manual 6F8C0792
 Notational Convention
Other than the safety precautions, this manual uses the following symbols to indicate items
you need to be careful about when you use this product.
INSTRUCTION:
Describes items you need to perform to use this product properly.
REFERENCE:
Indicates some information that is helpful for you to understand the text.
REFERENCE DOCUMENTS:
Reports you should read to understand the text.
→: Indicates references in this manual or other manuals.
xi

Introduction
xii

Contents
Contents
Safety Precautions i
Introduction ix
Contents xiii
1. Hardware Renewal 1
MPCS Renewal 1
MPCS Renewal Details 2
MIU-DS Appearance and Dimensions 3
MIU-DS Installation 4
Fan Unit Dimensions 6
MC Bus Cable Connector Type 7
Network Renewal 8
Review of Network Configuration 8
Renewal Method 8
Firmware 10
Precautions by TOSDIC during Replacement 10
2. Engineering 11
Engineering System 11
Engineering Operations 14
Engineering of MPCS 14
Supplementary Matters in Engineering 15
Engineering of OIS/SVR 15
Cautions on Renewal of TOSDIC 15
DPCS Builder 15
Uploading the Existing MPCS 15
Appendix Ethernet Network Construction Guide 17
10M Ethernet 17
System Configuration 17
System Specifications 22
100M Ethernet 23
System Configuration 23
System Specifications 24
Network Configuration/Constraints 25
Full-duplex and Half-duplex 34
Switching Hubs and Hubs (Shared Hubs) 35
xiii

Contents
xiv

1. Hardware Renewal
1. Hardware Renewal
MPCS Renewal
The MPCS renewal adds the MIU-DS. The TOSDIC-243D is replaced by the OIS-DS, which is
connected to the MPCS via the MIU-DS to configure the renewal system.
The Ethernet that connects the OIS-DS and the MIU-DS can select various configurations in
accordance with the transmission distance and speed that are needed.
This section describes the case of configuring the Ethernet with twisted-pair cables and the HUB,
which is the most basic for the MPCS renewal.
For information on the various configuration methods of Ethernet, refer to the section for
network renewal.
REFERENCE:
The MPCS can be used continuously including each control card. However, to use it safely in
the future, it is desirable to perform overhaul checks such as replacement of parts with
expected life span.
Figure 1.1 outlines the hardware renewal (as a representative example) in the form of a block
diagram.
TOSDIS-243D
MPCS
MC bus
OIS-DS
MIU-DS
Ethernet
HUB
MPCS
MC bus
Renewal
Ethernet
Figure 1.1 Example of MPCS Renewal
1

1. Hardware Renewal
zMPCS Renewal Details
Details of the MPCS renewal items are shown in Table 1.1.
Table 1.1 MPCS Renewal Items
Item Configuration Renewal Method Remark(s)
1 MPCS station •Loop control unit (VLCUX1)
•Power distribution unit
(VPDUX5)
•Memory protection battery
(VMBTX1)
•System power unit
(VPSUX1)
•Process input/output unit
(VIOUX3)
•VTBUX71
Divert the use of the entire
MPCS without
modification.
The configuration details vary
depending on the system.
2 MC bus interface
unit •MIU-DS To be added. Two types of supply
voltages are available:
100VAC and 24VDC.
Specify one.
Secure the location for unit
installation. To prevent
dangers during unit
installation/removal, it is
desirable to attach support
fittings. Use support fittings
that have openings for fan
ventilation.
3 MC bus •MC bus cable Replacement or diverted
use. Varies depending on
the existing system
configuration.
Whether to replace or divert
the use of the cable is
determined based on the
connector type of the
connected device or the cable
length between devices. Refer
to the MC bus cable to be
described later.
4 Human interface
HMI •TOSDIC-243D (Note) Replaced by OIS-DS
5 Human interface
HMI •OIS-DS To be added.
6 Ethernet •HUB
•Ethernet cable (Twisted-pair
cable)
To be added. This is an example of
configuring Ethernet with 10
Mbps twisted-pair cables. As
others, it can be connected
with optical cables or coaxial
cables. It can also be
connected with 100MEthernet.
The optimal configuration is
determined based on the
transmission distance, the
transmission speed and the
transmission cable.
Note: For the renewal of the human interface TOSDIC-243D, OIS-DS is newly installed in place of TOSDIC-243D.
2

1. Hardware Renewal
zMIU-DS Appearance and Dimensions
CN3
MOD
POWER
24
V
DC-IN
DC-OUT
CHEC
5V(A)
5V(C)
ADJ
5V
0V
VPWSX3 VMIFX1VETHX1
ON
OFF
Ethernet-A
CN4
Ethernet-B
CN1
BTX
BRX
BGL
BFL
10B5
ATX
ARX
AGL
AFL
RUN
ALM
ALM-M
B
D
SD
A
C
M
MC-bus
Ethernet
STANB
TRM1
TRM2
H
L
STN CN1
MC-BUS
CN2
MC-BUS
100
6
10
297.2
161.4 250
280
316.2
POWER
EM1
POWER
CN5
CN2
E-T E-5
Figure 1.2 MIU-DS Appearance and Dimensions (Unit: mm)
3

1. Hardware Renewal
zMIU-DS Installation
The MIU-DS is attached and fixed to the panel in the cabinet on the the MCS or the human
interface HMI (such as the OIS) side.
Do not mount devices within the top and bottom 50mm areas of the MIU-DS, which are cooled
by fans.
It is desirable to attach support fittings to prevent the dangers during unit installation/removal and
devices from falling. Use support fittings that have openings for fan ventilation.
MIU-DS
Ethernet hubs
Metal plate for cabinet
installation
MIU-DS support fittings
Fan
50mm
50mm
Unmounted space
for ventilation
Figure 1.3 MIU-DS Installation Example
4