Toshiba TOSDIC-CIE DS User manual

Toshiba Integrated Control System
Intelligent PI/O
Instruction Manual
6F8C0779

5th Edition February, 2017
The contents of this manual may be revised without notice.
 Copyright 1998-2017 by Toshiba Corporation. All rights reserved.
No part of this manual may be reproduced in any form without permission.

Safety Precautions
i
Safety Precautions
The instruction manual and the labels affixed to the products or equipment give important
information for using products safely. It helps prevent damage to properties and hazard to people
who use them or work with them.
Make yourself familiar with the signal words and signs in this page, then read the safety
precautions that follow and always follow the instructions to avoid hazards.
Explanation of signal words
Signal word is a word that designates a degree or level of hazard seriousness.
The words WARNING and CAUTION are used for the products.
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury, if you do not follow the
instructions.
CAUTION
Indicates a potentially hazardous situation which may result
in minor or moderate injury and/or property damage, if you
do not follow the instructions.
Hazard alert shapes and symbols
Following shapes and symbols are used in the safety precaution labels affixed to the
products and in other places including operation manuals for giving safety instructions.
Filled circle means "Mandatory Action" or "Do as indicated."
Required action is shown in the circle or described near the circle.
Circle band with a diagonal slash means "Prohibition" or " You must not do."
Prohibited action is shown in the circle or described near the circle
Triangle means "Hazard Alerting" or "Be alert agaist hazard."
The kind of hazard is shown in the triangle or described near the triangle.
Exclamation point with a triangle is a safety alert symbol which indicates a
potential hazard. It is used with a Signal Word.
Square or rectangle means "Information Messages" or "Notice."
Important precautions for system operation
System fault or data loss may occur in the event of power outage whether it is external or
internal of the system. Take precautions in advance to protect the system in order to prevent such
event to take place. Also back up your data regularly to minimize the possible damage by loss of
data as a result of such event.

Safety Precautions
ii
1. Safety Precautions for Installation
WARNING
Grounding required:
To avoid the risk of electric shock or fire, be sure to ground the equipment.
CAUTION
Choose proper environment for installation:
Avoid installing and storing the equipment in the following environments:
 Location with considerable dust
 Location in which flammable or corrosive gases (such as SO2 and H2S) are present
 Location where vibration or shock exceeds allowable limits
 Location where condensation may occur due to rapid change in temperature
 Location where the temperature is not within the specified range for installation
 Location where the humidity exceeds the specified limits for installation
 Location in the direct sunlight
 Location near a device that generates strong radio waves or magnetic fields
Considerations for maintenance and inspection:
Install the equipment in a place that facilitates maintenance and inspection. If not, in case of malfunctioning, it
may hinder the recovery of the system and result in serious accident.
Ensure proper ventilation:
Do not block vents, intake or exhaust openings of the equipment. Blocking them may cause mulfunctioning or
overheating which may result in fire.
Prohibit excessive voltage or current:
Avoid applying excessive voltage and current across the input/output terminals by keeping them within the
specified ratings. Otherwise it may result in equipment damage.
Avoid noise interference:
Place I/O and data transmission signal cables away from the power cables and the devices that generate
magnetic or electromagnetic fields. Interference noise may cause the equipment to malfunction.
Turn off power before installing modules:
Turn off the power before installing modules.Otherwise,it may result in electric shock or module failure.
Emergency stop circuit and interlock circuit:
Construct the emergency stop circuit and interlock circuit outside the equipment.
Otherwise, it may cause an injury accident or damage to the machine if failure or malfunction occurs
in the equipment.

Safety Precautions
iii
2. Safety Precautions for Inspection and Maintenance
WARNING
Turn off power:
Turn off power before attaching or detaching modules or before connecting devices. Failure to do so may
result in electric shock or equipment fault.
Make sure that power is off:
Always check and make sure that the external power is turned off before installing or removing modules. Bare
metals appear on the back of external terminal block of the module. To avoid electric shock, take precautions
against touching them.
CAUTION
Clean filters:
If the equipment has filters, clean them periodically. If it has fans, clean grilles and screens also. Clogged filter
may cause the equipment to overheat, resulting in malfunction, failure or fire.
Avoid shock:
Do not drop, bump or give strong shocks to the equipment or modules to avoid fault. Shocks may cause
malfunction.
Discharge static electricity:
Before handling equipment or modules, discharge static electricity from your body by touching a metal that is
grounded. Static electricity may cause equipment to malfunction or fail.
Use a conductive sheet or bag to avoid static:
When cards and modules are taken out of base-unit, they should be placed on an electrically conductive
sheet (the bag that comes with spare module in it is made of conductive sheet), which is put on a grounded
work bench. Static electricity may damage electrical parts.
Wipe off dirt:
Wipe off dirt and dust from equipment or modules, using a soft cloth. In case the dirt is persistant, wet a cloth
and wring it dry, then use it on the dirt. Dirt on the parts may result in faulty actions and operations.
Do not use paint thinner for cleaning:
Do not use benzene, paint thinner for cleaning equipment or modules. These chemicals will distort or discolor
panels and modules.

Safety Precautions
iv
3. Safety Precautions for Part Replacement
WARNING
Ensure to stop fans:
When replacing fan unit, make sure to stop the fan by switching off the fan unit at the distribution
panel (or circuit breaker), before detaching the power cord. Failure to do so may result in electric
shock or injury due to the fan blades in motion.
4. Safety Precautions for Daily Use
WARNING
Check specifications:
Before using the equipment, make sure that the capacity, frequency, voltage and regulation of the
power supply meet the specifications of the equipment. In case they don't, the equipment may not
only work adequately but may suffer a breakdown or cause overheat that may result in fire.
Turn off power in the event of a problem:
If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs
in the equipment, stop using it and turn off power, then contact your Toshiba representative. If left
alone, overheat may result in fire.
Avoid touching hot components:
Some components inside the modules become very hot after the power is turned on. To avoid burns,
do not touch them.
CAUTION
Do not touch components:
Do not touch pins, connectors or soldered surfaces in modules with any part of your body. Static
electricity may damage IC's or LSI's and cause equipment to fail. Also the pointed end of component
lead may hurt your body.
Do not disassemble the equipment:
Do not disassemble or modify the equipment or modules. Doing so may lesson equipment safety or
result in equipment malfunction or failure.

Safety Precautions
v
Handle cords and cables properly:
Do not force to pull, twist or bend cords and cables of power supply. Otherwise cables may break or
become hot.
Be careful of operations when the system is running:
Do not change function settings of switches on modules while the equipment is running. Otherwise
equipment may malfunction or fail.
Avoid noise interface:
Enclose the devices, modules or signal cables in the cabinet away from a equipment that generates
strong radio waves or magnetic fields, or close the door of the cabinet. Interference noise may
cause them to malfunction.
5. Safety Precautions in Disposal
CAUTION
Dispose of the unit and module as industrial waste.
Otherwise, it may cause environmental damage.

Safety Precautions
vi
Application Restriction
 This product is not meant for use in systems which include (note 1) equipment that directly affects
human life. Therefore it is not meant to be used for that purpose.
 If this product is to be used for systems including (note 2) equipment that is a part of peoples
safety, and has a great affect on the functional support of the public, please consult with our sales
counter, since (note 3) special consideration is needed concerning the system application,
maintenance, and control.
(Note 1) Equipment that directly affects human life includes the following:
Medical instruments, such as life support equipment, and instruments used in an operating
room.
(Note 2) Systems which includes equipment that takes part in people's safety, and has great
influence on functional support of public includes the following:
A main control system for a nuclear power plant, a safety protection system for nuclear power
facilities, and other important system for safety purpose.
Operation control system for mass transportation and air traffic control system.
(Note 3) Special consideration means to construct safe system (fool proof design, fail safe
design, a tedious design) upon much discussion with our engineer.
Exemption Matters from Responsibility
 We are not responsible for any damage caused by fire, earthquakes, actions by a third party,
other accidents, any intentional or unintentional misuse, or any use under abnormal conditions.
 We are not responsible for any damage (loss of business profit, interruption of business, or
change or loss of memory content) related to the use or inability to use this product.
 We are not responsible for any damage caused due to ignorance of the contents on the handling
manual.
 We are not responsible for any damage caused by misoperation when the purchaser combines
an application program created by the purchaser with any of our programs.
 We are not responsible for any damage resulting from malfunction or other phenomena caused
by combination with a connection device.

Introduction
vii
Introduction
Toshiba integrated control system "TOSDIC-CIE DS1" is a integrated control system with the
new concept to meet the open technology age. An easy-to-use open system is realized by
adopting the standard multi-vendor network and the package software of simple engineering
in addition to the control and computer technologies fostered over long years.
This manual explains the intelligent PI/O, which is a PI/O module used in the PCS-DS control
station serial PI/O system, mainly the system configuration and handling, and the functions of
each intelligent PI/O.
In order to be able to use each unit and module of the intelligent PI/O correctly, please read
this manual thoroughly first.
In addition, be sure to read the "Safety Precautions" before using each unit and module.
Please keep this manual carefully after reading.
 The Structure of This Manual
This manual consists of the following chapters.
Chapter 1 System configuration
This chapter explains the serial PI/O system configuration, the standard
system expansion configuration and the dual system expansion configuration.
Chapter 2 Installation and wiring
This chapter explains the installation and wiring of each intelligent PI/O, and
the relevant precautions.
Chapter 3 System configuration unit and module
This chapter explains the intelligent PI/O communication components,
terminal block unit, PI/O module and option board that make up the serial PI/O
system, along with accessories and spare parts.
Chapter 4 Troubleshooting
This chapter explains what action to take when the serial PI/O system fails to
function correctly.
Chapter 5 Maintenance and Inspection
This chapter explains details and methods of daily inspection and periodical
inspection and maintenance parts.
TOSDIC-CIE is the registered trademark of Toshiba Corporation.
Ethernet is the registered trademark of Xerox Corporation.

Introduction
viii

Contents
ix
Contents
Safety Precautions i
Introduction vii
1. System Configuration 1
PI/O System Configuration 2
Standard System Expansion Configuration 3
Dual System Expansion Configuration 5
2. Installation and Wiring 7
Precautions in Installation 7
The Installation Environment 7
Ventilation 8
Precautions in Mounting and Wiring 8
Serial Bus Cable Wiring 11
Grounding 13
Mounting 14
Preparation for Terminal Block Unit Mounting 14
Address Settings 15
Communication Base Unit, Terminal Block Unit and I/O base unit Mounting 16
Terminal Block Attachment and Removal 19
Wiring and Connections 21
Communication Base Unit Wiring and Connections 21
Terminal Block Unit Wiring and Connections 23
External wire connection 24
Module Mounting 24
3. System Configuration Unit and Module 27
Communication Section Components 27
Communication Base Unit USCB1/ USCB2 29
Communication Module SBIF1 32
High-Speed Communication module SBIF2 33
Serial Bus Cable ZCS007A***1 34
I/O Bus Cable ZCS005A***1/ZCS006A***1/ZCS008A***1 35

Contents
x
Terminal Block Unit 37
Terminal Block Unit UTBA1 38
Terminal Block Unit UTBA2 41
Terminal Block Unit UTBA3 44
Terminal Block Unit UTBA6 47
Terminal Block Unit UTBA61 50
Terminal Block Unit UTBD1 53
Relay Connection Unit UTRC1 56
I/O base unit 59
I/O base unit UABU1 59
I/O base unit UABU3 61
I/O base unit UDBU1 63
I/O base unit UITU5 65
PI/O Modules and Option Boards 67
Analog Input Module SAI01 68
Analog Input Module SAI02 71
Analog Input Module SAI03 74
Analog Input Module SAI06 77
Analog Input Module STC01 82
Analog Input Module SRT01 85
Analog Output Module SAO01 88
Analog Output Module SAO02 91
Analog Output Module SAO06 94
Digital Iput Mdule SDI01 97
Digital Output Module SDO01 99
Pulse Input Module SPI01 101
Pulse Input Module SPI012 105
Pulse Input Module SPI06 108
Pulse Output Module SPO01 113
Distributor Module SDA01 116
Distributor Board FDA01 119
I/V Conversion Board FIVC11/FIVC12 121
I/V Conversion Board FIVC21/FIVC22 123
Accessories 125
Short Bar FSBR2 125
Name Labels 126
Spare Parts 127

Contents
xi
4. Troubleshooting 129
5. Maintenance and Inspection 131
Daily inspection 131
Priodical inspection 132
Maintenace Parts 133
Appendix 1 Specifications 134
Appendix 2 External Dimensions 136
Communication Base Unit 136
Terminal Block Unit 137
Relay Connection Unit 138
Module 138
Option Board 139

Contents
xii

1. System Configuration
1
1. System Configuration
This serial PI/O system consisting of intelligent PI/Os (referred to hereafter as the intelligent
PI/O system) consists of a terminal block unit that is mounted on a DIN rail and PI/O modules
that are mounted on this unit, providing a space saving chassis-less system.
On-line attachment and removal that is essential for continuously operating instrumentation
control and dual bus signals provide high reliability, and at the same time the system has
intelligent functions for response to a variety of signals from the work site so that it can be used in
a wide variety of fields.

1. System Configuration
2
PI/O System Configuration
The intelligent PI/O system consists of the communication base unit and the terminal block units
shown in Figure 1.1. A communication module is mounted on the communication base unit, and
intelligent PI/O modules on the terminal block units.
Figure 1.1 Intelligent PI/O system configuration

1. System Configuration
3
Standard System Expansion Configuration
As shown in Figure 1.2, the standard intelligent PI/O system consists of communication base
units connected or I/O base units connected with interconnectors to an PCS-DS serial bus, and
terminal block units connected to the communication base units via an I/O bus cable.
From the point of view of hardware the following is the composition of the maximum possible
system.
Table 1.1 Hardware composition of maximum possible system
Hardware System element(s)
Number of communication
base units
Maximum 15
Number of PI/O modules Maximum 14 (for single configuration)
Maximum 28 (for dualized configuration)
(Up to 14 terminal block units and I/O base units)
Serial bus The SBIF1 and SBIF2 can be connected together on
the same serial bus.
Serial bus cables Total length within 30 m
I/O bus Only the dual SBIF2 modules (SAI06, SAO06) can
be connected. No other modules (SAI01, SAO01,
etc.) can be connected.
I/O bus cables Overall length within 5 m including the lengths of
terminal block units and I/O base units.
I/O bus power supply
capacity
Within 2.2 A (per communication base unit)
When the power capacity is exceeded, connect a
power relay I/O bus cable (ZCS008A***1) between
terminal blocks or a UITU5 (I/O terminal unit) to the
final stage of the system.

1. System Configuration
4
Communication
base unit
2 SBIF1s are
mounted.
PI/O modules
(maximum 14)
I/O bus; power supply
capacity within 2.2 A
Maximum 15
Termination
connector
I/O bus cable
Serial bus cables With termination resistors
(Note) The serial bus, I/O bus and communication modules are all dual.
Control station PCS-DS
With termination resistors
Figure 1.2 Standard system expansion configuration

1. System Configuration
5
Dual System Expansion Configuration
As shown in Figure 1.3, the control station and communication module are both dual systems.
The maximum system expansion is the same as that for the standard system.
Communication
base unit
2 SBIF1s are
mounted.
PI/O modules
(maximum 14)
Maximum 15
Termination
connector
I/O bus cable
[For extension between
units (ZCS006A***1)]
[For relaying power
supply(ZCS008A***1)]
Serial bus cables With termination resistors
2 SBIF1s are
mounted.
PI/O modules
(for dual; maximum 28)
I/O bus cable
[For connection
(ZCS005A***1)]
Dual control station PCS-DS
With termination resistors
Figure 1.3 Composition of expanded dual system

1. System Configuration
6