Toshiba TOSDIC-CIE DS User manual

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Replacement Instruction Manual
6F8C0796
Toshiba Integrated Control System
MENU

First Edition July, 1999
The contents of this manual may be revised without notice.
Copyright 1998 by Toshiba Corporation. All rights reserved.
No part of this manual may be reproduced in any form without permission.

Safety Precautions
i
Safety Precautions
The instruction manual and the labels affixed to the products or equipment give important
information for using products safely. It helps prevent damage to properties and hazard to people
who use them or work with them.
Make yourself familiar with the signal words and signs in this page, then read the safety
precautions that follow and always follow the instructions to avoid hazards.
Explanation of signal words
Signal word is a word that designates a degree or level of hazard seriousness.
The words WARNING and CAUTION are used for the products.
WARNING Indicates a potentially hazardous situation which could result
in death or serious injury, if you do not follow the
instructions.
CAUTION Indicates a potentially hazardous situation which may result
in minor or moderate injury and/or property damage, if you
do not follow the instructions.
Hazard alert shapes and symbols
Following shapes and symbols are used in the safety precaution labels affixed to the
products and in other places including operation manuals for giving safety instructions.
Filled circle means "Mandatory Action" or "Do as indicated."
Required action is shown in the circle or described near the circle.
Circle band with a diagonal slash means "Prohibition" or " You must not do."
Prohibited action is shown in the circle or described near the circle.
Triangle means "Hazard Alerting" or "Be alert agaist hazard."
The kind of hazard is shown in the triangle or described near the triangle.
Exclamation point with a triangle is a safety alert symbol which indicates a
potential hazard. It is used with a Signal Word.
Square or rectangle means "Information Messages" or "Notice."
Important precautions for system operation
System fault or data loss may occur in the event of power outage whether it is external or
internal of the system. Take precautions in advance to protect the system in order to prevent such
event to take place. Also back up your data regularly to minimize the possible damage by loss of
data as a result of such event.

Safety Precautions
ii
Confirmation of product safety label
Confirm that product safety labes are put on the front panel of the power supply module. If
the lavel is lost or soiled, inform TOSHIBA Corporation.

Safety Precautions
iii
1. Safety Precautions for Installation
WARNING
Grounding required:
To avoid the risk of electric shock or fire, be sure to ground the equipment.
CAUTION
Choose proper environment for installation:
Avoid installing and storing the equipment in the following environments:
zLocation with considerable dust
zLocation in which flammable or corrosive gases (such as SO2and H2S) are present
zLocation where vibration or shock exceeds allowable limits
zLocation where condensation may occur due to rapid change in temperature
zLocation where the temperature is not within the specified range for installation
zLocation where the humidity exceeds the specified limits for installation
zLocation in the direct sunlight
zLocation near a device that generates strong radio waves or magnetic fields
Considerations for maintenance and inspection:
Install the equipment in a place that facilitates maintenance and inspection. If not, in case of
malfunctioning, it may hinder the recovery of the system and result in serious accident.
Ensure proper ventilation:
Do not block vents, intake or exhaust openings of the equipment. Blocking them may cause
mulfunctioning or overheating which may result in fire.
Prohibit excessive voltage or current:
Avoid applying excessive voltage and current across the input/output terminals by keeping them
within the specified ratings. Otherwise it may result in equipment damage.
Avoid noise interference:
Place I/O and data transmission signal cables away from the power cables and the devices that
generate magnetic or electromagnetic fields. Interference noise may cause the equipment to
malfunction.

Safety Precautions
iv
2. Safety Precautions for Inspection and Maintenance
WARNING
Turn off power:
Turn off power before attaching or detaching modules or before connecting devices. Failure to do
so may result in electric shock or equipment fault.
Make sure that power is off:
Always check and make sure that the external power is turned off before installing or removing
modules. Bare metals appear on the back of external terminal block of the module. To avoid
electric shock, take precautions against touching them.
CAUTION
Clean filters:
If the equipment has filters, clean them periodically. If it has fans, clean grilles and screens also.
Clogged filter may cause the equipment to overheat, resulting in malfunction, failure or fire.
Avoid shock:
Do not drop, bump or give strong shocks to the equipment or modules to avoid fault. Shocks may
cause malfunction.
Discharge static electricity:
Before handling equipment or modules, discharge static electricity from your body by touching a
metal that is grounded. Static electricity may cause equipment to malfunction or fail.
Use a conductive sheet or bag to avoid static:
When cards and modules are taken out of base-unit, they should be placed on an electrically
conductive sheet (the bag that comes with spare module in it is made of conductive sheet), which
is put on a grounded work bench. Static electricity may damage electrical parts.
Wipe off dirt:
Wipe off dirt and dust from equipment or modules, using a soft cloth. In case the dirt is persistant,
wet a cloth and wring it dry, then use it on the dirt. Dirt on the parts may result in faulty actions and
operations.
Do not use paint thinner for cleaning:
Do not use benzene, paint thinner for cleaning equipment or modules. These chemicals will distort
or discolor panels and modules.

Safety Precautions
v
3. Safety Precautions for Part Replacement
WARNING
Ensure to stop fans:
When replacing fan unit, make sure to stop the fan by switching off the fan unit at the distribution
panel (or circuit breaker), before detaching the power cord. Failure to do so may result in electric
shock or injury due to the fan blades in motion.
CAUTION
Turn power off before replacing fuses:
Before replacing power fuses or alarm fuse, be sure to turn off power of the unit. Failure to do this
may result in electric shock or fire.
Use lithium batteries properly:
Do not insert lithium battery with the polarity in reverse. Do not short the battery nor charge it.
Otherwise it may explode.
Use right lithium battery for the module:
Do not use the lithium battery in one module for another. Ratings of lithium battery differs by the
module and the use of improper battery may damage the equipment.
4. Safety Precautions for Daily Use
WARNING
Check specifications:
Before using the equipment, make sure that the capacity, frequency, voltage and regulation of the
power supply meet the specifications of the equipment. In case they don't, the equipment may not
only work adequately but may suffer a breakdown or cause overheat that may result in fire.
Turn off power in the event of a problem:
If the temperature in or around the equipment becomes abnormally high or an unusual fault occurs
in the equipment, stop using it and turn off power, then contact your Toshiba representative. If left
alone, overheat may result in fire.

Safety Precautions
vi
Avoid touching hot components:
Some components inside the modules become very hot after the power is turned on. To avoid
burns, do not touch them.
CAUTION
Do not touch components:
Do not touch pins, connectors or soldered surfaces in modules with any part of your body. Static
electricity may damage IC's or LSI's and cause equipment to fail. Also the pointed end of
component lead may hurt your body.
Do not disassemble the equipment:
Do not disassemble or modify the equipment or modules. Doing so may lesson equipment safety
or result in equipment malfunction or failure.
Handle cords and cables properly:
Do not force to pull, twist or bend cords and cables of power supply. Otherwise cables may break
or become hot.
Be careful of operations when the system is running:
Do not change function settings of switches on modules while the equipment is running. Otherwise
equipment may malfunction or fail.
Keep off metals:
Keep metals such as paper clips from going into the openings in the modules, units, and drives,
among others. Otherwise fire may result.

Safety Precautions
vii
5. Safety Precautions for Disposal
WARNING
Keep lithium batteries out of fire:
To avoid risk of explosion, do not throw lithium batteries into fire when you dispose of them.
CAUTION
Disposal of batteries:
Dispose lithium or Ni-Cad batteries according to the ordinance or regulations.
)When abolishing these modules or units, make sure that the work is carried out in accordance with the laws and
regulations on industrial waste.

Safety Precautions
viii
Full Compliance with the Following Precautions is a Must
A full compliance with the following precautions is a must in operating your equipment to
safeguard the safety of the operators and to maintain the equipment in the normal operating
condition:
(Note 1) Read the reference manual carefully before operating your equipment.
(Note 2) Avoid installing or storing your equipment in the following environment:
zDusty place
zPlace where corrosive gases generate, such as SO2and H2S.
zPlace subjected to vibration and shocks.
zPlace in a low- or a high-temperature environment deviating from the installation conditions specified
in this manual.
zA high-humidity place.
(Note 3) In case the ambient or internal temperature of the equipment rises abnormally high or
the equipment develops a failure, stop operating the equipment and turn the power off
the equipment. Contact the Toshiba service window in your area.
(Note 4) Do not open the equipment case or remodel the equipment.
(Note 5) Plug in or out the module after turning the power OFF.
(Note 6) The equipment taken out from the base unit must be placed on a conducting mattress
or conducting bag (bag containing a spare card) placed on a grounded desk.
Limitations on Use
zThis product has not been developed or manufactured for use in a system containing equipment
which directly involves human life. (Please see NOTE 1.) This product must not be used for
such uses.
zIn case this product is to be used in a system (see NOTE 2) containing equipment which
involves human safety and may potentially cause serious impacts on the maintenance of public
functions, special considerations (see NOTE 3) will be needed for system operation,
maintenance and management. Consult the Toshiba sales representative in your area.
(Note 1) Equipment which directly involves human life is as follows:
zMedical equipment such as life sustaining equipment and equipment in surgical operation rooms.
(Note 2) Systems containing equipment which involves human safety and may potentially cause
serious impacts on the maintenance of public functions are as follows:
zReactor control systems in nuclear power plants, safety protection systems of nuclear power facilities
and other systems which are important in safety.

Safety Precautions
ix
zOperation control systems of cargo collection and delivery transport systems and aviation control
systems.
(Note 3) Special considerations are the construction of a safety system to incorporate foolproof,
fail-safe, redundancy and other designs after fully consulting a TOSHIBA engineer.
Non-Liability Clauses
zToshiba will not be responsible for damage caused by a fire, earthquake or a third party, or by
use under abnormal conditions such as an accident, intention, error or abuse by the user.
zToshiba will not be responsible for incidental damage due to the use of or inability to use this
product, including losses of business profits, suspension of business and mutilation or erasure of
stored data.
zToshiba will not be responsible for damage caused due to a failure in complying with the content
of this reference manual.
zToshiba will not be responsible for damage caused by malfunctioning due to combination with
equipment connected.
zToshiba will not be responsible for damage caused by malfunctioning due to combination with an
application program created by the customer.

Introduction
x
Introduction
Toshiba integrated control system "TOSDIC-CIE1DS" is a integrated control system with the
new concept to meet the open technology age. An easy-to-use open system is realized by
adopting the standard multi-vendor network and the package software of simple engineering
in addition to the control and computer technologies fostered over long years.
This manual describes how to replace TOSDIC with TOSDIC-CIE DS and contains the
following. For more information, refer to the following documents.
1. Hardware Replacement Procedures
2. Engineering Procedures
Related Documents
Document Name English Version
VETHX1 Instruction Manual 6F8C0789
Installation/Wiring Manual 6F8C0734
DPCS Builder Instruction Manual 6F8C0620
PCS-DS Engineering Tool Instruction Manual 6F8C0765
OIS/SVR Engineering Tool Instruction Manual 6F8C0766
OIS-DS Standard Screen Operation Manual 6F8C9770
OIS-DS Tag Display Pattern Manual 6F8C0792

Contents
xi
Contents
Safety Precautions i
Introduction x
Contents xi
1. Hardware Replacement 1
1.1 DPCS Replacement 1
1.2 POC Station Replacement 2
1.3 DBS Station Replacement 2
1.4 Network Replacement 2
1.5 Firmware 9
2. Engineering 10
2.1 The Engineering System 10
2.2 Engineering Operations 11
2.3 Cautions on Replacement of TOSDIC 12
Appendix Ethernet Control LAN Network Construction Guide 15
1. 10M Ethernet Control LAN 17
1.1 System Configuration 17
1.2 System Specifications 21
2. 100M Ethernet Control LAN 22
2.1 System Configuration 22
2.2 System Specifications 23
2.3 Network Configuration/Constraints 24
Appendix 1 Full-duplex and Half-duplex 33
Appendix 2 Switching Hubs and Hubs (Shared Hubs) 34

1. Hardware Replacement
1
1. Hardware Replacement
1.1 DPCS Replacement
For replacement of DPCS, replace the transmission and power supply modules, and add a fan unit. Install
VETHX1 to the slot 11 or 13 (when the station is redundant) of the VMCUX1 chassis. The other control
cards of DPCS can still be used. However, we recommend to perform an overhaul such as replacement of
parts whose life is expired.
Table 1.1 DPCS Replacement Items for TOSDIC-AS
Item TOSDIC-AS CIEMAC-DS Remarks
1 Communication control card VCMPX5 VETHX1 Replaced
2 DC power supply card VPWSX3 VPWSX32 Replaced
3 Main control unit VMCUX1 VMCUX1 Used
4 Fan unit - VFANU22 Added
Table 1.2 DPCS Replacement Items for TOSDIC-AD
Item TOSDIC-AD CIEMAC-DS Remarks
1 Communication control card VMMSX2 VETHX1 Replaced
2 DC power supply card VPWSX32 VPWSX32 Used
3 Main control unit VMCUX13 VMCUX1 Replaced
4 Fan unit VFANU22 VFANU22 Used
VETHX1
(for redundant configuration)
VETHX1
VPWSX32
(DC power supply card)
VFANU22
(Fan unit)
VMCUX1
(Main control unit) 13 11
Figure 1.1 Station Configuration of DPCS

1. Hardware Replacement
2
1.2 POC Station Replacement
Install OIS-DS instead of POC.
1.3 DBS Station Replacement
Install SVR instead of DBS.
1.4 Network Replacement
1.4.1 Reviewing the Network Configuration
Select either 10M or 100M for the Ethernet Control LAN fromthe SHC bus or ADMAP, considering the
network constraints. Since some transmission line specifications are different, you need to review the
whole network configuration as required. Read "Ethernet Control LAN Network Construction Guide" in
Appendix to design your network.
1.4.2 Replacement Procedures
(1) Replacement of TOSDIC-AS
To replace a network of TOSDIC-AS, you need to replace or add the following items.

1. Hardware Replacement
3
Table 1.3 10M Ethernet Control LAN Replacement Items for TOSDIC-AS
Item TOSDIC-AS CIEMAC-DS Remarks
1 Transceiver branch
equipment DELNI UTHB1 Note 1)
2 Transceiver VXVRU1
VXVRU12 UTTN1 UTMT1(Multiport)
UTOT1(Optical)
VSHRU1 UTOR13 Optical repeater Note 2) VSHRU3 Not supported For long
distance
4 Electric repeater VSHRU2, VSHRU4 UTRP1
5 Optical transceiver/
star coupler VOTRU1, VOTRU12 VFOSU1 Not supported Used as an optical
repeater
6 Transceiver cable
(between STN and DELNI) SHC bus dedicated cable Twisted pair cable
7 Transceiver cable
(between DELNI and
Transceiver)
SHC bus dedicated
cable 10BASE-5 AUI cable
8 Coaxial cable 10BASE-5 Coaxial
cable 10BASE-5 Coaxial cable Can still be used
CT-G3004S-05-NME CT-G3004S-05-NME Short wave
length
9 Optical fiber cable Note 3)
CT-G0704L-05-NME Not supported Long wave
length
Note 1) If you use a hub for DELNI instead, you need to be careful when you build your network system since a
hub is counted as a repeater. (DELNI is a transceiver branch device, which doesn’t have the repeat
function. Therefore, it is not counted as a repeater.)
Note 2) There is no long-distant optical repeater (as in the Ethernet specifications). If the optical repeating
distance is more than 2 km, consult with us.
Note 3) The existing optical fiber code (short wave length) and optical connector can still be used. If so, check the
attenuation and clean the optical connector.

1. Hardware Replacement
4
Table 1.4 100M Ethernet Control LAN Replacement Items for TOSDIC-AS
Item TOSDIC-AS CIEMAC-DS Remarks
1 Transceiver branch
equipment DELNI UHSH1 UHHB1 Note 1)
2 Transceiver VXVRU1
VXVRU12 UHOE1 (FX-TX conversion
module)
VSHRU1 Not supported3 Optical repeater Note 2) VSHRU3 Not supported
4 Electric repeater VSHRU2, VSHRU4 Not supported
5 Optical transceiver/
star coupler VOTRU1, VOTRU12 VFOSU1 Not supported
6 Transceiver cable
(between STN and DELNI) SHC bus dedicated cable Twisted pair cable
7 Transceiver cable
(between DELNI and
Transceiver)
SHC bus dedicated
cable Not supported
8 Coaxial cable 10BASE-5 Coaxial
cable Not supported Can still be used
CT-G3004S-05-NME Not supported Short wave
length
9 Optical fiber cable Note 3)
CT-G0704L-05-NME CT-G62.5/125-05-
NME Long wave length
Note 1) You can add one 100BASE-FX port by adding an optional module.
Note 2) There is no long-distant optical repeater. If the optical repeating distance is more than 2 km, consult with
us.
Note 3) As a rule, the existing optical fiber cable, optical fiber code, and optical connector can not be used.
Please use ones that comply with the specifications.

1. Hardware Replacement
5
(2) Replacement of TOSDIC-AD
To replace a network of TOSDIC-AD, you need to replace or add the following items.
Table 1.5 10M Ethernet Control LAN Replacement Items for TOSDIC-AD
Item TOSDIC-AD CIEMAC-DS Remarks
UTHB1 Hub1 CBM tap CBT-20-20-4F/2F
HMT UTTN1(Multiport) Transceiver
HMR-100, UMRU1A UTOR12 Optical repeater Note 1) UMRU15 Not supported
3 Electric repeater UMRU20 UTRP1
4 Star coupler VFOSU1 Not supported Used as an
optical repeater
5 Drop cable/panel cable 3C, 5C coaxial cable Twisted pair cable
10BASE-5 AUI cable When hubs are used
6 Trunk cable 7C, 10C coaxial
cable 10BASE-5 coaxial cable
CT-G3004S-05-NME CT-G3004S-05-NME Short wave
length
7 Optical fiber cable Note 2)
CT-G0704L-05-NME Not supported Long wave
length
Note 1) There is no long-distant optical repeater (as in the Ethernet specifications). If the optical repeating
distance is more than 2 km, consult with us.
Note 2) The existing optical fiber code (short wave length) and optical connector can still be used. If so, check the
attenuation and clean the optical connector.

1. Hardware Replacement
6
Table 1.6 100M Ethernet Control LAN Replacement Items for TOSDIC-AD
Item TOSDIC-AD CIEMAC-DS Remarks
1 CBM tap CBT-20-20-4F/2F
HMT UHSH1 UHHB1
UHOE1
(FX-TX conversion
module)
Note 1)
HMR-100, UMRU1A Not supported2 Optical repeater Note 2) UMRU15 Not supported
3 Electric repeater UMRU20 Not supported
4 Star coupler VFOSU1 Not supported
5 Drop cable/panel cable 3C, 5C coaxial cable Twisted pair cable
6 Trunk cable 7C, 10C coaxial
cable Not supported
CT-G3004S-05-NME Not supported Short wave
length
7 Optical fiber cable Note 3)
CT-G0704L-05-NME CT-G62.5/125-05-
NME Long wave length
Note 1) For a hub, you can add one 100BASE-FX port by adding an optional module.
Note 2) There is no long-distant optical repeater. If the optical repeating distance is more than 2 km, consult with
us.
Note 3) As a rule, the existing optical fiber cable, optical fiber code, and optical connector can not be used.
Please use ones that comply with the specifications.

1. Hardware Replacement
7
(3) Network Connections for DPCS
Figure 1.2 shows the SHC bus connection in the DPCS cabinet for TOSDIC-AS. Figure 1.3 shows
the ADMAP connection for TOSDIC-AD. Figures 1.4 and 1.5 are examples of connection in the
DPCS cabinet when they are replaced with the Ethernet Control LAN. The branch equipment such
as DELNI and taps is replaced with hubs and switching hubs.
DPCS CabinetDPCS CabinetDPCS Cabinet
Bus B
Bus A
TransceiverTransceiver Transceiver
VCMPX5 VCMPX5
Transceiver
Cable
Transceiver
Cable
10BASE5
Coaxial Cable
DELNI DELNI
VCMPX5 VCMPX5VCMPX5 VCMPX5 VCMPX5
DELNI DELNI DELNI DELNI
Figure 1.2 Connection of the SHC Bus
Panel Cable
Drop Cable
Tap
Trunk Cable
Tap
DPCS CabinetDPCS CabinetDPCS Cabinet
Bus B
Bus A
VMMSX2 VMMSX2VMMSX2 VMMSX2VMMSX2 VMMSX2 VMMSX2
Tap
Tap
Tap
Tap
Figure 1.3 Connection of ADMAP