Toshiba V200 Series User manual

UM-V200-E001
Programmable Logic Controllers
USER’S MANUAL
Setup & Operation
CONTENTS
V200 Series PLC
Toshiba International Corporation

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Thank you for purchasing the V200 Series PLC (Programmable Logic Controller) product from
Toshiba International Corp. V200 Series products are versatile PLCs which are configured with
Microsoft Windowsbased software.
Manual’s Purpose and Scope
This manual provides information on how to safely install, operate, and maintain your
TIC V200 Series PLC. This manual includes a section of general safety instructions that
describes the warning labels and symbols that are used throughout the manual. Read
the manual completely before installing, operating, or performing maintenance on this
equipment.
This manual and the accompanying drawings should be considered a permanent part of
the equipment and should be readily available for reference and review. Dimensions
shown in the manual are in metric and/or the English equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update
information, make product changes, or to discontinue any product or service identified
in this publication.
TOSHIBA is a registered trademark of the Toshiba Corporation. All other product or
trade references appearing in this manual are registered trademarks of their respective
owners.
Toshiba International Corporation (TIC) shall not be liable for technical or
editorial omissions or mistakes in this manual, nor shall it be liable for incidental
or consequential damages resulting from the use of information contained in this
manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced
in any form without the prior written consent of Toshiba International Corporation.
Toshiba International Corporation.
All rights reserved.
Printed in the U.S.A.

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Important Notice
The instructions contained in this manual are not intended to cover all details or
variations in equipment types, nor may it provide for every possible contingency
concerning the installation, operation, or maintenance of this equipment. Should
additional information be required contact your Toshiba representative.
The contents of this manual shall not become a part of or modify any prior or existing
agreement, commitment, or relationship. The sales contract contains the entire
obligation of Toshiba International Corporation. The warranty contained in the contract
between the parties is the sole warranty of Toshiba International Corporation and any
statements contained herein do not create new warranties or modify the existing
warranty.
Any electrical or mechanical modifications to this equipment without prior written
consent of Toshiba International Corporation will void all warranties and may void the
3rd party (CE, UL, CSA, etc) safety certifications. Unauthorized modifications may also
result in a safety hazard or equipment damage.
Contacting Toshiba’s Customer
Support Center
Toshiba’s Customer Support Center may be contacted to obtain help in resolving any
system problems that you may experience or to provide application information.
The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support
Center’s toll free number is US 800-231-1412 Fax [phone] — Canada 800-
527-1204 — Mexico 01-800-527-1204.
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: PLC Marketing
Or email
pl[email protected]oshiba.com.
For further information on Toshiba’s products and services, please visit our website
at www.toshiba.com/ind/.

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Manual Revisions
Please have the following information available when contacting Toshiba International Corp. about
this manual.
Name: V200 User’s Manual
Document: UM-V200-E001
Revision:
Rev No.
Date
Description
0
2012/01/1
Initial Issue (for V200)

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Table of Contents
GENERAL SAFETY INSTRUCTIONS & INFORMATION.......................................................................1
0.1 Warning Labels Within Manual........................................................................................................2
0.2 Equipment Warning Labels. .............................................................................................................4
0.3 Preparation.........................................................................................................................................4
0.4 Installation Precautions.....................................................................................................................6
0.5 Connection, Protection & Setup.......................................................................................................8
0.6 System Integration Precautions.....................................................................................................10
0.7 3rd Party Safety Certifications.........................................................................................................11
INTRODUCTION.........................................................................................................................................12
1.1 Purpose of this Manual....................................................................................................................13
1.1.1 V200 Basics .....................................................................................................................13
1.1.2 Programming Computer...................................................................................................14
1.2 V200 Features..................................................................................................................................15
1.3 V200 Overview.................................................................................................................................16
1.3.1 What is a V200 Series Controller ....................................................................................16
1.3.2 How V200 Works..............................................................................................................18
1.4 V200 Series Specifications.............................................................................................................26
1.4.1 Comparison between basic models (GPU288*3S & GPU232*3S).................................27
1.4.2 Comparison between basic models (GPU200*3S & GPU236*3S).................................28
1.4.3 Specification for Basic Models ........................................................................................29
1.4.4 Specification for Expansion Models................................................................................35
HARDWARE ................................................................................................................................................53
2.1 Unpacking The Unit.........................................................................................................................54
2.2 Managing Electrostatic Discharge.................................................................................................54
2.3 CE Compliance................................................................................................................................54
2.4 Environmental Consideration.........................................................................................................54
2.5 Safety Precautions ..........................................................................................................................55

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2.6 Installation Instructions....................................................................................................................57
2.7 Wiring Diagram.................................................................................................................................61
2.8 CommunicationPorts.......................................................................................................................61
2.9 Communication Cables ...................................................................................................................63
BEFORE YOU BEGIN................................................................................................................................64
3.1 Installing OIL-DS Configuration Software:....................................................................................65
3.2 Steps for starting OIL-DS Software ..............................................................................................68
3.3 Uninstalling OIL-DS Software........................................................................................................68
3.4 Launching Ladder Editor in OIL-DS..............................................................................................69
3.5 Creating Sample Ladder.................................................................................................................71
CONFIGURATION.......................................................................................................................................74
4.1 Configuring V200 using OIL-DS....................................................................................................75
4.2 Tag Database...................................................................................................................................78
4.3 Input (XW), Output (YW) and Configuration (MW) Register Allocation....................................82
SPECIAL INPUT AND OUTPUT OPTIONS............................................................................................85
5.1 Special I/O Function Overview......................................................................................................86
5.2 High Speed Counter Design .........................................................................................................87
5.3 Single Phase Speed Counter........................................................................................................90
5.4 Single Phase Speed Counter.........................................................................................................91
5.5 Quadrature Bi-pulse Counter ........................................................................................................92
5.6 Interrupt Input Function...................................................................................................................94
5.7 Pulse Output Function.....................................................................................................................94
5.8 PWM Output Function.....................................................................................................................95

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OPERATING SYSTEMS OVERVIEW......................................................................................................96
6.1 Operating System Overview...........................................................................................................97
6.2 Mode Selection.................................................................................................................................97
PROGRAMMING INFORMATION.............................................................................................................98
7.1 Devices Registers ...........................................................................................................................99
7.2 MemoryAllocation of XW, YW and MW.......................................................................................106
7.3 Index Modification..........................................................................................................................108
7.4 Real-time Clock / Calendar...........................................................................................................110
7.5 User Program.................................................................................................................................111
7.5.1 Main Program................................................................................................................ 111
7.5.2 Sub-Program # 1........................................................................................................... 112
7.5.3 Timer Interrupt Program........................................................................................... 112
7.5.4 I/O Interrupt Program.................................................................................................... 112
7.5.5 Subroutines................................................................................................................... 113
7.6 Programming Language................................................................................................................114
7.7 Program Execution Sequence.....................................................................................................115
TROUBLESHOOTING..............................................................................................................................116
8.1 Troubleshooting Procedure..........................................................................................................117
8.1.1 Power Supply Check..................................................................................................... 118
8.1.2 CPU Check................................................................................................................... 118
8.1.3 Program Check ............................................................................................................. 118
8.1.4 Input Check................................................................................................................... 119
8.1.5 Output Check................................................................................................................ 120
8.1.6 Environmental Problem ................................................................................................ 121
8.2 Self Diagnostics.............................................................................................................................122

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MAINTENANCE AND CHECKS.............................................................................................................127
9.1 Precautions During Operation.....................................................................................................128
9.2 Daily Checks...................................................................................................................................129
9.3 Periodic Checks.............................................................................................................................130
9.4 Spare Parts.....................................................................................................................................131

Page 1
GENERAL SAFETY INSTRUCTIONS & INFORMATION
•Warning Labels Within Manual
•Equipment Warning Labels
•Preparation
•Installation Precautions
•Connection, Protection & Setup
•System Integration Precautions
•3rd Party Safety Certifications

Page 2
0.1 Warning Labels Within Manual
DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have
read and understood all of the product warnings and user directions that are contained in
this instruction manual.
Listed below are the signal words that are used throughout this manual followed by their
descriptions and associated symbols. When the words DANGER, WARNING, and
CAUTION are used in the manual, they will be followed by important safety information that
must be carefully adhered to.
DANGER — The danger symbol is an exclamation mark enclosed in a triangle that
precedes the word DANGER. The danger symbol is used to indicate an imminently
hazardous situation that will result in serious injury, possible severe property and
equipment damage, or death if the instructions are not followed.
WARNING — The warning symbol is an exclamation mark enclosed in a triangle that
precedes the word WARNING. The warning symbol is used to indicate a potentially
hazardous situation that can result in serious injury, or possibly severe property and
equipment damage, or death, if the instructions are not followed.
CAUTION — The caution symbol is an exclamation mark enclosed in a triangle that
precedes the word CAUTION. The caution symbol is used to indicate situations that can
result in minor or moderate operator injury, or equipment damage if the instructions are not
followed.
DANGER
WARNING
CAUTION