Toshiba S11 ASD Guide

S11 ASD
Simple Start Guide
S11 ASD Simple Start Guide
The S11 ASD Simple Start Guide provides instructions on installation and operating procedures only.
For additional information regarding your new S11 ASD, consult the S11 ASD Instruction Manual .
DO NOT attempt to install or operate the S11 ASD until you have read and understood all of the user directions
contained in this guide, and the product safety information and product labels contained in the S11 ASD Instruction
Manual . quipment warning labels provide useful information and indicate an imminently hazardous situation that
may result in serious injury, severe property and equipment damage, or loss of life if safe procedures are not followed.
Installation and operation shall be performed by qualified personnel only.
Frequently Asked Questions
General
Q : I did not receive an Instruction Manual with my ASD. How can I get one?
A : The S11 ASD Instruction Manual can be downloaded from ou r website. T o request a hard-copy of either document contact the T oshi ba Customer Support Center or your
local Toshiba distributor.
Q :
Does Toshiba of fer training courses?
A :
Yes. Training courses are offered at TIC headquarters in Houston, Texas. There are two types of training — maintenance and repair (nominal fee), and applications (free). O ur instru ctors hav e yea rs
of hands-on experience in their respective fields and are continually being trained on new products. Students will gain valuable experience on the equipment and troubleshoot real faults
that may be incurred during normal ASD setup, operation, and maintenance. For a listing of upcoming training courses o r to register, visit our website a nd click o n the training tab.
Q :
Where can I f ind additional information about Toshiba International Corporation (TIC) and TIC products?
A : Additional information can be found on our website, You may also contact TIC for additional information by writing to 13131 West Little York Rd., Houston , Texas, 77041,
via
telephone at [phone], or via fax at [phone].
Application Specific
Q : Who is considered qualified personnel?
A :
A qualified person is one who has the skills and knowledge about the construction, installation, operation, and maintenance of the equipment and has received safety training on the hazards
involved. Qualified personnel are able to recognize and properly address hazards associated with the application of motor-driven equipment, and are trained to safely energize, de-energize
and
ground said equipment, to safely lockout tagout circuits and equipment, and clear faults in accordance with established safety practices.
Q :
What do I do if my motor is rotating in the wrong direction?
A :
Qualified personnel should reverse any two of the three ASD output power leads (U T1, V T2, or W T3) connected to the motor.
Q :
I followed all of the instructions but my motor will not run. What now?
A : Ensure that the input power to the ASD is connected and that the voltage at R L1, S L2, and T L3 are as specified for your unit.
Ensure that the terminals of the terminal board are configured
correctly for your application.
Perform a Rese t (to factory defa ult settings ). If further assistance is required , consult the S11 ASD Instruction Manual or contact the Toshiba Custome r Support Center
for assistance .
Q :
During system operation I receive error messages that I do not understand. Where can I find information about trips faults alarms and troubleshooting?
A :
A complete list of LED screen displays, trip fault alarm description s and a list of po ssible causes of all trips faults alarms can be found in the S11 ASD Instruction Manual . For additional information
or assistance, contact the Toshiba Customer Support Center.
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3. Connectivity
Contact With Energized Wiring Will
Cause Severe Injury Or Loss Of Life.
DANGER
!
When using an ASD output disconnect, the ASD and the motor MUST be stopped before the
disconnect is either opened or closed. Closing the output disconnect while the 3-phase output
of the ASD is active may result in equipment damage or injury to personnel.
De-energize and lockout
tagout the m ain power,
control power, and
instrumentation connections
before connecting or
disconnecting the power
wiring to the equipment or
opening the enclosure
door.
Connect the 3-phase input
power to the ASD to
terminals R/L1 , S/L2 , and
T/L3 . Connect the 3-phase output power from terminals U/T1 , V/T2 ,
and W/T3
to the motor. Ens ure that all w iring is performed in accordance with national, state,
and local electrical co des.
Install a circuit disconnecting device and branch circuit protection in accordance with the fault
current settings of the ASD and th e 2008 NEC Ar ticle 430.
For 2-Wire Control and 3-Wire Control open the enclosure
door to gain access to the Terminal
Board and continue below.
-Wire Control
Install a switch as d escrib ed belo w fr om the F and or R terminals to the CC terminals. Close or
reattach the en closu re d oor.
1 — Nor mally
open switch that will be used to provide the forward run command (Set to
Forward).
2 — Normally
open sw itch tha t will be used to provide the reverse run command (Set to
Reverse).
3-Wire Control
Install momentary push buttons as described below from the F and or R terminals to the CC
terminal. Close or reatta ch the enclosure door.
1 — Nor mally
open momentary push button that will be used to provide the forward run
command (Set to Forward).
2
— Normally open momentary push button that will be used to provide the reverse run
command (Set to Reverse).
3 — Norm ally
closed momen tary push bu tto n that w ill be used to hold the outp ut freque ncy
upon termination of the run command (Set to Hold
: F116 = 49 (Hold, N.O.) .
Bef o re t rning o n the AS D ens r e tha t:
The enclosure door is closed or reattached, and secure.
Terminals R/L1 , S/L2 , and T/L3 are
connected to the
input power and terminals U/T1 , V/T2 , and W/T3 are connected to the motor .
The 3-phase inpu t voltag e is as specified and there are no shorts and all grounds are secure .
RES CC F R S1 S2 S3 CC PP VIA VIB
1
2
3
PLC
3-Wire Start/Stop C ont rol C onnec tions
3-P ha se Inp t /O tp t Co nnec t ions
2-Wire Start/Stop Control Connections
1
2
RES CC F R S1 S2 S3 CC PP VIA VIB
PLC
1. Receipt & Identifica tion
Inspect the equipmen t fo r damag e that ma y have occu rred du ring
shipping.
DO NOT install or energize equipment that has been damaged.
Ensure that the rated capacity and mo de l numb er on the na mepla te
conform to order specifications.
Use proper lifting techniques whe n mov ing the S11 ASD.
Contact your Toshiba Sales Representative to report discrepancies or
for assista nce if required.
2. Mountin
Only qualified personnel should install this equipment.
The installation of the equipment should conform to the 2008 National Electrical Code
(NEC)
Article 110, OSHA, as well as any other applicable national, regional, or industry codes and
standards.
Installation pr acti ces sh all con for m to the la test rev ision of
the NFPA 70E Electrical Safety
Requirements for Employee Workplace.
It is the responsibility of the S11 ASD installer maintenance personnel to ensure that the unit is
installed in an enclosure that will protect personnel against electric shock.
Location
Select a mounting locat ion tha t is easily a ccessible an d has adequate working space. Proper
illumination is required for making in specti ons,
adjustments, and performing equipment
maintenance.
DO NOT mount the S11
ASD in a location that would produce catastrophic results if it were to
fall from its mountin g location (eq uipment damage and or injury to personnel).
Avoid installation in direct sunlight or in areas where vibration, heat, humidity, dust, fibers,
metal particles, explosive corrosive mists or gase s, sources of electrical no ise are present , or
where it would be exposed to harmful liquids, solvents, or other fluids
.
Temperature
The amb ient operatin g temperature rating is 14 to 122 F (-10 to 50 C).
Ventilation
Install the unit in an upright position and in a well-ventilated area.
When installin g adjacent ASDs horizontally, Toshiba recommends
at least 5 cm of space
between units. Ho wev er, if the top cover is removed from ea ch ASD then horizontally
mounted ASDs may be installed side-by- side w ith no space in-betw een the a djacent ASDs
.
For all S11 ASDs, a minimum of 10 cm of space is required above and below adjacent units.
Lead Length
The table below lists the recommended maximum lead lengths for the listed motor voltages.
Lead lengths f rom the ASD to the motor in excess of those listed below may require filters to
be added to the output of the ASD.
Excessive lead leng ths may adv ersely affect the
performance of the motor. Exce edin g th e peak voltage r ating o r the allow able thermal rise
time of the motor insulation will reduce the life expectancy of the motor.
Contact your Toshiba Sales Representative for application assistance when using lead lengths
in excess of those listed.
For enclosure and mounting hole dim ensions
consult the S11 ASD Instruction Manual .
Model PWM Carrier
Freq ency
NEMA MG-1-1998 Section IV Part 31
Compliant Motors
2
230-Volt All 1000 feet
460-Volt
< 5 kHz 600 feet
≥ 5 kHz 300 feet
600-Volt
< 5 kHz 200 feet
≥ 5 kHz 100 feet
Lead Length Specifications
S11 ASD Simple Start Guide
TRANSISTOR INVERTER
VFS11S-2004PL-WN
INPUT OUTPUT
U (V)
F (Hz)
I (A)
50/60 0.5/500
5.3/4.5
1PH 200/240 3PH 200/240
3.3
S11 ASD Nameplate
°°°°
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4. Pro rammin
Menu Options
The MODE key accesses the three
prima ry modes of the S11 ASD; the
Standard Monitor Mode , the
Program Mode , and the Stat s
Monitor Mode . From any mode,
press the MODE key to loop through
to the ot her t wo modes.
The
Standard Monitor Mode is used
to set and monitor the output
frequency of the ASD. Any active
Alarm s or Faults will also be displayed here.
The Program Mode is used to set th e ASD
operating parameters. The
Stat s Monitor Mode allows the user to monitor system
performa nce variables (i.e., outpu t frequen cy, output current, term ina l information , etc.).
Initial Parameter Programming
The operating parameters may be selected, viewed, or changed using the Operation Panel .
To change a setting press the MODE key to u nt il the Program Mode
menu is displayed . Use
the Up Down arrow keys
to scroll through the parameter listing. Select the item to be
changed and press the ENT
key to enter the Edit mode. Set the parameter to the new value
using the Up Down arrow keys. Press the ENT key to accept the change.
Press the MODE key while in the Edit mode to exit without saving the new value.
After setting the parameter, press the ENT key to display the programmed parameter or press
the MODE key to switch to the Stat s Monitor Mode .
For norm al system o peration the follo wing parameters must be set by the user.
Extended Parameters
Extended Parameters provide quick access to ASD settings and can be selected, viewed, or
changed
by performing the following:
1. Press the MODE key until the
Program Mode screen is displayed.
2. Use the Up Down arrow keys to scroll until the LED screen displays
F---.
3. Press the ENT key to select.
4. Use the Up Down arrow keys to scroll until the desired Extended Parameter has been
reached.
5. Press the ENT key to accept the change
or press the MODE key while in the Edit mode to
exit without saving the new value.
LED Screen F nction Selections
CMOD
Command Mode 0: Terminal Board
1:
Operation Panel
FMOD
Frequency Command 0: Built-In Potentiomet er
1:
VIA
2:
VIB
3:
Operation Panel
4:
Serial Communication
5:
Up Dow n from Extern a l Con ta ct
6:
VIA + VIB (Override)
ACC
Acceleration Time 0.0 – 3200 Seconds
DEC
Deceleration Time 0.0 – 3200 Seconds
UL
Upper Limit Frequency 0.5 – FH Hz (Set at parameter FH )
LL
Lower Limit Frequency 0.5 – UL Hz (Set at parameter UL )
PT
V f Pattern 0: V f Constant
1: Variable Torque
2: Automatic Torque Boost Control
3: Vector Control
4: Energy
Saving
5: Dynamic Energy-Saving
6: PM Motor Control
THR
Motor Thermal Protection 10 – 100%
Additional Pro rammin Information
Command Mode (Run Command)
The Command Mode selection establishes the primary sou rce of the command input for the
ASD. The source of the Command control signal must be established for normal operation.
Commands are provided via the
Terminal Board or the Operation Panel .
• The Terminal Board
allows for Command control to be carried out via the Remote mode.
• The
Operation Panel allows for Command control to be carried out vi a th e Local mode.
For more information on the Local and Remote modes, see the R n section (section 5)
.
Frequency Command
Freq enc y Co m man d controls the output speed of the ASD. The source
of the frequency control signal must be established for normal
operation.
The primary selections for the Freq enc y Co mm and function are the
B ilt-In P ot e ntio me te r , VIA , VIB , or the Operation Panel .
The
B ilt-In P ot e ntio me te r is the knob on the outside of the Operation Panel .
The VIA selection is an an alog input ter m ina l that a ccepts a 4-2 0 mA or 0–10 VDC signal
(configuration dependant). For a 4–20 mA signal place the VIA dip-switch in the I position.
For a 0–10 VDC signal place the VIA dip-switch in the V position. To scale the VIA input
terminal,
program the following parameters as described.
4 – 20 mA Signal
F201 — 20%
F202
— 0 Hz
F203
— 100%
F204
— 60 Hz
The VIB selection is an an alog input
termin al that
accepts an external potentiometer
signal and is
scaled by default.
The Operation Panel uses the Up Down arrow
keys to provide the Freq e nc y Co mm and .
Default erminal Setting s
The default terminal settings may be changed by accessing the parameter via the Program
Mode
.
Factory Default
Parameter settings may be returned to factory default values by performing the following:
1. Press the MODE key until the
Program Mode screen is displayed.
2. Use the Up Down arrow keys to scroll until the LED screen displays
typ.
3. Press the ENT key to select.
4. Use t he Up Down arrow keys to scroll until the LED screen displays the number
3 on the
right side of the screen.
5.
Press the ENT key to accept the change or press the MODE key while in the Edit mode to
exit without saving the new value.
The LED screen will momentarily display InIt while
processing the reset. The LED screen will display th e value
0 . 0 upon completion.
PP VIA VIB CC
External
Potentiometer
-
+
4 – 20 mA
or 0 –10 VDC
Terminal Defa lt F nction
RES Reset
FForward Run
RReverse Run
S1 Preset Speed 1
S2 Preset Speed 2
S3 Preset Speed 3
PLC Common
VIA Frequency
VIB Frequency
CC Control Common
Control Circ it Inp t Terminals
Control Circ it O tp t Terminals
Terminal Defa lt F nction
PP Power Supply
FM Output Frequency
P24 24 VDC Power Output
OUT Speed Reach Signal
(Open Collector Output)
NO
FLA Fault Relay Contact (N.O.)
FLB Fault Relay Contact (N.C .)
FLC Fault Relay Contact Common
RY Low-Speed Signal
RC
Fr-F
MON
PRG
RUN %
Hz
Status Monitor Mode
%
Hz
0.0
MON
PRG
RUN
Standard Monitor Mode
RUN
Program Mode
AHU
MON
PRG
%
Hz
MODE
MODE
MODE
Men Na vigat io n
Basic Parameter Programming
VIA Dip-Switch
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5. Run
Local
The Local mode a llows the Command and Freq ency control functio ns to be carried out via
the Operation Panel .
To run the motor perform the following:
1. Program th e basic parameters listed in the table in
the Programming section (section 4).
2. Press the MODE key until the
Program Mode screen is displayed.
3. Use the Up Down arrow keys to scroll until the LED screen displays
CMOD.
4. Pre ss the ENT key to select.
5. Use the Up D own arrow keys to scroll until the LED screen displays the number
1 .
6. Press the ENT key to accept the change. Press the RUN key to start the motor.
Remote
The Remote mode allows the Command and Freq ency control functions to be carried out
via the Terminal Board .
To run the motor perform the following:
1. Program the basic parameters listed in the table in
Programming section (see section 4).
2. Press the
MODE key until the
Program Mode screen is displayed.
3. Use the Up Down arrow keys to scroll until the LED screen displays
CMOD.
4. Pre ss the ENT key to select.
5. Use the Up D own arrow keys to scroll until the LED screen displays the number
0 .
6. Press the ENT key to accept the change. Press the RUN key to begin motor operation.
To switch betw een Forward Run and Reverse Run press the MODE key
to enter the Program
Mode . Use the Up Down arrow keys to scroll
until the LED screen displays Fr . Use the Up
Down arrow keys to scroll until the LED screen displays the desired valu e.
Press the ENT key to
accept the change
or press the MODE key while in t he Edit mode to exit without saving the
new value.
7. Alarms, Trips, and Troubleshoot in
If a user setting or a S11 ASD parameter has been exceeded, or
if a data transfer function produces an unexpected result, an
Alarm
is displayed on the LED . An Alarm will cause an alarm
code to appear on the Opera tion Pane l. In the event that the
condition that caused the Alarm does not r eturn to its n orma l
operating leve l wit hin a specif ied time, the ASD Fa lts and a
Trip is incurred.
In the event that the source of the malfunction cannot be
determine d, con tact your Toshiba Sales Rep resen tative for
further information
and for the appropriate course of action.
Alarms
The alarm codes are listed in the top-down order that they are checked for activation. If two
or more Alarms arise simultaneously, the LED screen will display the codes in this order.
rips/Faults
For a complete listing of Trips Faults Alarms, consult the S11 ASD Instruction Manual .
LED Screen Description Possible Ca se(s)
e-18
Break in Analog Signal • F633 setting is too high.
Ef2
(Earth) Ground Fault • Ground fault at the motor.
• Ground fault at the output of the ASD.
• Current leakage to earth ground.
eOff
Emergency Off • Emergency Off command received.
Err1
Frequency Setting Error • Frequency setting signals are too close.
MOFF
Main Unde r-Voltag e • Low commercial voltage.
OC1
Over-Current During
Acceleration • Acceleration time is too sho rt. • Improper V f setting.
• Restart from a momentary power outage.
• ASD is starting into a rotating motor.
OC2
Over-Current During
Deceleration • Deceleration time is too short. • Cooling fan is
inoperative.
• Ventilation openings are obstructed.
OC3
Over-Current
During Run • Lo ad fluctuations. • ASD is oper ating a t an elevate d tem perature.
OCL
Motor Over-Current • Mo tor insu lation ma lfunctio n.
OFF
ST Terminal is Of f • Parameter F110 is improperly programmed.
OH
Over-Heat • Cooling fan is inoperative.
• Ventilations openings are obstructed.
• Am bient opera ting te mpera ture is set too high.
• ASD is too close t o heat-generating device.
OL1
ASD Overload • Accelera tion time is too short.
• Improper V f setting.
• Restart from a momentary power outage.
• ASD is starting into a rotating motor.
• Excessive load .
OL2
Motor Overload • Improper V f setting.
• Motor is locked.
• Continuo us ope ration a t low -speed.
• Excessive load .
OP2
Over-Voltage
During Deceleration • Deceleratio n time is
too short.
• D BR is off at F304 .
• Ov er-v olta ge limit operation is off at F305 .
• Input voltage is out of specification.
• Pow er supply ex ceeds 2 00 kVA .
OP3
Over-Voltage
During Run • Lo ad fluctuations. • Input voltage is
out of specification.
• Pow er supply ex ceeds 2 00 kVA .
• DBR required (DBR setup required).
UP1
Under-Voltage • Input voltage is too low.
Alarm Codes
LED Screen Description
C
Over-Current
P
Over-Voltage
L
Overload
H
Over-Heat
6. PID Control
PID Control is used to correct for dif ferences
between the measured variable and the
Desired Set Point .
For instance, if the d esir ed depth in a water
tank is 80 feet, bu t th e water is currently only
70 feet deep, the
Inlet Pipe will pump
additional w ater int o the tank.
While the inlet pipe is pumping water into the
tank, the level sensor monitors the water level.
When the Desired Set Point is reached, the
inlet pipe discontinues pumping.
PID Setup
In the example below, the transducer providing the system feedback is powered by the 24 VDC
power supply o f th e ASD.
To set up a PID loop perf orm the following:
1. Program a RUN command as described in section 5.
2. Connect the 2-wire transducer to terminals P24 and VIA . For a 4–20
mA signal place the
VIA
dip-switch in the I position. For a 0–10 V DC sig na l p lace th e VIA dip-switch in the V
position.
3. Use F201
– F204 to scale the VIA analog inpu t. En sure tha t fo r a 4–2 0
mA signal F201 is set
to 20%, and for a 0–10 VDC signal F201 is set to 0. All other scaling parameters should be
set to the defa ult v alues.
4. Ensure that F360
is enabled (setting 1). This enables PID.
5. Ensure that the Freq enc y Command is set to Operation Panel (setting 3).
6. Calculate the desired set point using the formula below.
7. Press the MODE key until the
Standard Monitor Mode screen is displayed.
8. Use the Up Down arrow keys to scroll until the LED screen displays the desired set point.
9. Press the ENT key to accept the change
or press the MODE key while in the Edit mode to
exit withou t saving the new value.
Water Tank
Inlet Pipe
Level Sensor
100 Feet
0 Feet
70 Feet
Outlet Pipe
Example:
Desired Set Point Tank Level
(Tank Level at 20 mA) – (Tank Level at 4 mA) X
( 204) – ( 202) = Set Point
80° t.
(100 t.) – (0 t. ) X (60) – (0) = 48 A Set Point of 48 will maintain a
depth of 80 t.
Formula:
S11 ASD Simple Start Guide
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