Toshiba 1500 Series User manual

TOSHIBA
UNINTERRUPTIBLE POWER SYSTEM
SINGLE PHASE - .6/.8/1.0/1.2 kVA
SINGLE PHASE - .6/.8/1.0 kVA PLUS
March, 2003
Part # 46370-002
MANUFACTURED IN THE U.S.A.
OPERATION MANUAL
1500 and 1500 SERIES

TOSHIBA

TOSHIBA
The instructions contained in this manual are not intended to cover all of the details
or variations in equipment, nor to provide for every possible contingency
to be met in connection with installation, operation, or maintenance. Should further
information be desired or should particular problems arise which are not covered
sufficiently for the purchaser's purposes, the matter should be referred to the local
Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any
prior or existing agreement, commitment, or relationship. The sales contract
contains the entire obligation of Toshiba International Corporation's UPS Division.
The warranty contained in the contract between the parties is the sole warranty of
Toshiba International Corporation's UPS Division and any statements contained
herein do not create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment,
without prior written consent of Toshiba International
Corporation, will void all warranties and may void UL listing
or other safety certification. Unauthorized modifications also
can result in personal injury, death, or destruction of the
equipment.
i
NOTE
If additional information or technical assistance is required call Toshiba's marketing
department toll free at [phone] or write to: Toshiba International Corporation,
13131 W. Little York Road, Houston, TX 77041-9990.
Please complete the following information for your records and to remain within this
equipment manual:
Model Number:
Serial Number:
Date of Installation:
Inspected By:
UNINTERRUPTIBLE POWER SUPPLY

TOSHIBA
CONTENTS
SECTION PAGE
Disclaimer ................................................................................................. i
Contents ................................................................................................ ii-iii
Introduction ............................................................................................. iv
General Safety Instructions .................................................................... v
Important Safety Instructions.............................................................. vi-vii
1.0 Product Description ............................................................................... 1-1
1.1 Theory of Operation ........................................................................ 1-1
1.2 Application and Use ........................................................................ 1-1
1.3 Power Backup ................................................................................. 1-1
1.4 Power Conditioning ......................................................................... 1-1
2.0 Inspection/Storage/Disposal ................................................................. 2-1
2.1 Inspection of the new UPS equipment ........................................... 2-1
2.2 Storage of UPS equipment ............................................................. 2-1
2.3 Disposal .......................................................................................... 2-1
3.0 Precautions ............................................................................................ 3-1
3.1 Installation Precautions (General) .................................................. 3-1
3.2 Prestart Precautions ....................................................................... 3-2
3.3 Operating Precautions .................................................................... 3-2
4.0 Specifications ......................................................................................... 4-1
4.1 Standard Series Specifications ....................................................... 4-1
4.2 Plus Series Specifications (with isolation transformer) ................... 4-3
5.0 Operating the UPS ................................................................................. 5-1
5.1 Operation Modes ............................................................................ 5-1
5.1.1 AC Input Mode (normal operation) ........................................ 5-1
5.1.2 Battery Backup Mode ............................................................ 5-1
5.1.3 Circuit Bypass Mode .............................................................. 5-2
5.2 System Protection Features ........................................................... 5-2
ii

TOSHIBA
CONTENTS (Cont'd)
SECTION PAGE
5.0 Operating the UPS (cont'd) .................................................................... 5-1
5.3 Operation Monitoring ...................................................................... 5-3
5.3.1 Visual Indicator Functions ...................................................... 5-3
5.3.2 Audible Alarm Functions ........................................................ 5-3
5.3.3 Visual and Audible Indicator Function Chart ......................... 5-3
5.4 Front Panel Layout.......................................................................... 5-4
5.5 UPS On Line Mode Display ............................................................ 5-4
5.6 Battery Recharging ......................................................................... 5-5
5.7 Battery Backup Time ....................................................................... 5-6
5.8 Battery Low Voltage Tolerances ..................................................... 5-6
5.9 Battery Check Function................................................................... 5-6
5.10 System Reset .................................................................................. 5-6
6.0 UPS Control Interface ............................................................................ 6-1
6.1 DB25 Connector Pinout .................................................................. 6-1
6.2 RS-232C Communication Interface ................................................ 6-2
6.2.1 UPS Shutdown (via RS-232C) .............................................. 6-2
6.3 Dry Contact Interface ...................................................................... 6-2
7.0 Troubleshooting Procedures ................................................................. 7-1
7.1 Non-Fatal Fault Mode ..................................................................... 7-1
7.2 Fatal Fault Mode ............................................................................. 7-2
8.0 Preventive Maintenance/Parts Replacement........................................ 8-1
8.1 Preventive Maintenance ................................................................. 8-1
8.2 Parts Replacement ......................................................................... 8-1
8.3 Fuse Rating Chart ........................................................................... 8-2
9.0 External Dimensions/Panel Layout/Shipping Weights ........................ 9-1
9.1 External Dimensions ....................................................................... 9-1
9.2 Panel Layout ................................................................................... 9-2
9.3 Shipping Weights ............................................................................ 9-2
iii

TOSHIBA
iv
INTRODUCTION
Thank you for purchasing the 1500/1500 Plus Series UPS. This Series features the very
latest state of the art microprocessor technology and also uses IGBT transistors for fast, high
power and low noise PWM (pulse width modulation) switching. Also, the Plus Series features a
low impedance transformer to provide isolation even during bypass operation.
It is the intent of this manual to provide a guide for safely installing, operating, and maintaining
the UPS. This operation manual contains a section of general safety instructions and is marked
throughout with warning symbols. Read this operation manual thoroughly before installation
and operation of this electrical equipment.
All safety warnings must be followed to ensure personal safety.
Follow all precautions to attain proper equipment performance and longevity.
General safety instructions are found on page v and important safety
instructions are found on pages vi, vii, and viii. Read and save these instructions
for future reference.
The manual is divided into major sections of interest. Section 1 contains the product description
with the theory of operation and applications. All of the initial inspection, storage, installation,
operating, and prestart precautions can be found in Sections 2 and 3.
Section 4 contains the equipment standard specifications.
Section 5 outlines the operating modes, protective features, battery recharging, battery low
voltage tolerances, alarm and panel indicator functions.
Section 6 shows the control interface pin configurations.
Sections 7 and 8 are devoted to troubleshooting procedures, preventative maintenance
techniques and periodic parts replacement. A fuse rating chart is also shown.
Section 9 shows front, rear, and side panel layout views with dimensional data. Labels,
connector and switch placement, and shipping weights are also shown.
We hope that you find this operation manual informative and easy to use. If additional information
or technical assistance is needed, please call toll free [phone] or write to: Toshiba
International Corporation, 13131 W. Little York Road, Houston, TX 77041-9990.
Again, thank you for the purchase of this product.
TOSHIBA INTERNATIONAL CORPORATION
© Copyright 1994

TOSHIBA
v
GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in any of four ways:
1) Danger - The danger symbol is a lightning bolt mark enclosed in a triangle which precedes
the 3/16" high letters spelling the word "DANGER". The danger symbol is used to indicate
imminently hazardous situations, locations, and conditions which, if not avoided, WILL
result in death, serious injury, and/or severe property damage.
2) Warning - The warning symbol is an exclamation mark enclosed in a triangle which
precedes the 3/16" high letters spelling the word "WARNING". The warning symbol is
used to indicate potentially hazardous situations and conditions which, if not avoided
COULD result in serious injury or death. Severe property damage COULD also occur.
3) Caution - The caution symbol is an exclamation mark enclosed in a triangle which
precedes the 3/16" high letters spelling the word "CAUTION". The caution symbol is used
to indicate potentially hazardous situations and conditions which, if not avoided may result
in injury. Equipment damage may also occur.
4) Attention warnings - The attention warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "ATTENTION". The
Attention warning symbol is used to indicate situations and conditions that can cause
operator injury and/or equipment damage:
Other warning symbols may appear along with the Danger and Caution symbol and are used to specify
special hazards. These warnings describe particular areas where special care and/or procedures are
required in order to prevent serious injury and possible death:
1) Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in
a triangle. The Electrical warning symbol is used to indicate high voltage locations and
conditions that may cause serious injury or death if the proper precautions are not
observed:
2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in
a triangle. The Explosion warning symbol is used to indicate locations and conditions
where molten, exploding parts may cause serious injury or death if the proper
precautions are not observed:
DANGER
WARNING
CAUTION
ATTENTION

TOSHIBA
SAVE THESE INSTRUCTIONS- This manual contains important instructions
that should be followed during the installation and maintenance of the UPS and it's batteries. Use for
models UE1A1A006C6, UE1A1A006C6T, UE1A1A008C6, UE1AIA008C6T, UE1A1A010C6,
UE1A1A010C6T, UE1A1A012C6.
- The maximum ambient temperature in which this UPS unit should be operated or stored is
104 °F (40 °C).
- The nominal battery voltage range is indicated in Section 5.6.
- Servicing of the batteries should only be performed by a qualified Toshiba Representative who is
knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from
batteries.
- When replacing batteries, use the same number and type of one of the following sealed, lead-acid
batteries (do not mix types of batteries):
Model Capacity Manufacturer Type Quantity
600 VA / 600 VA Plus Yuasa NP4-12FR 5
800 VA / 800 VA Plus
1000 VA / 1000 VA Plus Yuasa HPH5-12FR 5
1200 VA
Misuse of this equipment could result in human injury and equipment
damage. In no event will Toshiba Corporation be responsible or liable for
either indirect or consequential damage or injury that may result from the use of this equipment.
Do not dispose of the batteries in a fire. The batteries may explode.
Do not open or mutilate the batteries. Released electrolyte is harmful
to the eyes and skin and could also be toxic.
This unit contains sealed lead acid batteries. Lack of preventative
maintenance could result in batteries exploding and emitting gasses and/or
flame. Annual preventative maintenance must be performed by an authorized, trained technician.
Failure to replace a battery before it becomes exhausted may cause the
case to crack, possibly releasing electrolytes from inside the battery, and
resulting in secondary faults such as odor, smoke, and fire.
IMPORTANT SAFETY INSTRUCTIONS
CAUTION
CAUTION
WARNING
WARNING
vi
CAUTION

TOSHIBA
IMPORTANT SAFETY INSTRUCTIONS
Installation and servicing of batteries should be performed by personnel
knowledgeable of batteries and the required precautions. Keep
unauthorized personnel away from the batteries.
Proper maintenance to the battery system of this unit must be done by a
qualified service technician, this is essential to the safety and reliability of
your UPS system. Refer to service manual.
A battery can present a risk of electrical shock and high short
circuit current. The following precautions should be observed
when working with batteries:
1) Verify that the UPS is off and that the power cord is disconnected from the power source.
2) Remove watches, rings or other metal objects.
3) Use tools with insulated handles to prevent inadvertent shorts.
4) Wear rubber gloves and boots.
5) Do not lay tools or metal parts on top of batteries.
6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove
source of ground. Contact with any part of a grounded battery can result in
electrical shock. The likelihood of such shock will be reduced if such grounds are
removed during installation and maintenance.
7) Verify circuit polarities prior to making connections.
8) Disconnect charging source and load prior to connecting or disconnecting terminals.
9) VRLA batteries contain an explosive mixture of hydrogen gas. Do not smoke, cause a flame
or spark in the immediate area of the batteries. This includes static electricity from the body.
10) Do not attempt to open the batteries in order to add water or sample the specific gravity of the
electrolyte. The batteries are valve regulated lead acid type and such servicing is not
possible without damaging the battery.
11) Use proper lifting means when moving batteries and wear all appropriate safety clothing and
equipment.
12) Do not dispose of lead acid batteries except through channels in accordance with local, state
and federal regulations.
DANGER
WARNING
vii
WARNING

TOSHIBA
Model Capacity Manufacturer Type Quantity
600 VA / 600 VA Plus Yuasa NP4-12FR 5
800 VA / 800 VA Plus
1000 VA / 1000 VA Plus Yuasa NPH5-12FR 5
1200 VA
viii
© Copyright 1994
INSTRUCTIONS IMPORTANTES CONCERNANT
LA SÉCURITÉ
Cette notice contient des
instructions importantes concernant
la sécurité.
Une battery peut présenter un risque de choc électrique, de brûlure par
transfert d' énergie.
Pour le remplacement, utiliser le même nombre de batteries du modéle
suivant.
CONSERVER CES INSTRUCTIONS
ATTENTION
ATTENTION
L' élimination des batteries est règlementèe. Consulter les codes locaux
à cet effet.
ATTENTION