Toshiba G9000 SERIES User manual

G9000 SERIES
TOSHIBA SYNC KIT
INSTALLATION MANUAL
480/480 V 80/100/160/225 kVA
Document No.: 94469-001
Document Ref: 4GDH0011B
March 2020

G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 i
UNINTERRUPTIBLE POWER SYSTEM
If additional information or technical assistance is required call TOSHIBA Customer Support Center at 877-867-8773, or
write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product
Manager.
Please complete the following information for your records.
Keep this manual with the UPS equipment.
Job Number:
Model Number:
Serial Number:
Application:
Shipping Date:
Date of Installation:
Inspected By:
IMPORTANT NOTICE
Never attempt to install, operate, maintain or dispose of this equipment until you have first read and understood all
of the relevant product warnings and user directions that are contained in this Installation manual.
The installation of this equipment must only be performed by qualified personnel.
The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to
provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should
further information be required or should particular problems arise which are not covered sufficiently the matter
should be referred to the local TOSHIBA sales office.
Nothing in this manual shall alter Toshiba International Corporation’s standard terms and conditions or the
conditions of any written sales contract.
Any Electrical or mechanical modifications to this equipment without prior written consent of
TOSHIBA will void all warranties and may void UL/CUL listing. Unauthorized modifications may
also result in personal injury, death, or equipment damage.

ii G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
Purpose and Scope of Manual
This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product.
This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used
throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this
equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and should be
readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent.
TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to discontinue any
product or service identified in this publication.
TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or trade references
appearing in this manual are registered trademarks of their respective owners.
TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for
incidental or consequential damages resulting from the use of information contained in this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written
consent of TOSHIBA INTERNATIONAL CORPORATION.
© Copyright 2020 TOSHIBA INTERNATIONAL CORPORATION.
All rights reserved.
Printed in Japan
Contacting TOSHIBA Customer Support Center
The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System
problem that you may experience or to provide after sales service support.
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) –Monday through Friday
Tel [phone]
Fax [phone]
E-mail –[email protected]
You may contact TOSHIBA by writing to:
TOSHIBA INTERNATIONAL CORPORATION.
SOCIAL INFRASTRUCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION
13131 West Little York Rd.
Houston, TX 77041-9990
Attn: UPS Product Manager
For further information on Toshiba products and services, please visit our website at:
http://www.toshibaups.com/

G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 iii
Table of Contents
Table of Contents................................................................................................................................................................iii
List of Figures......................................................................................................................................................................iii
List of Tables.......................................................................................................................................................................iii
1How to use this Manual...............................................................................................................................................1
1.1 Notice Icons .............................................................................................................................................................1
1.2 Qualified Personnel..................................................................................................................................................2
2OVERVIEW.................................................................................................................................................................3
3TOSHIBA Sync KIT Parts List.....................................................................................................................................4
4TOSHIBA Sync KIT Parts Location.............................................................................................................................7
5MASTER UPS Installation Procedure.........................................................................................................................9
6SLAVE UPS Installation Procedure..........................................................................................................................10
7SLAVE UPS Setting Procedure................................................................................................................................13
8Verify Proper Setup...................................................................................................................................................15
List of Figures
Figure 2-1: Synchronous operation configuration.............................................................................................................3
Table 3-1: Parts list of TOSHIBA Sync KIT ......................................................................................................................4
Figure 2-2: TOSHIBA Sync KIT (main) parts appearance................................................................................................5
Figure 4-1: TOSHIBA Sync main parts location (MASTER UPS)....................................................................................7
Figure 4-2: TOSHIBA Sync main parts location (SLAVE UPS)........................................................................................8
Figure 5-1: Installation procedure for MASTER UPS.......................................................................................................9
Figure 6-1: Installation procedure for SLAVE UPS (2)...................................................................................................11
Figure 6-2: Installation procedure for SLAVE UPS (4)...................................................................................................12
Figure 7-1: SLAVE UPS setting procedure.....................................................................................................................14
Figure 8-1: Example of TOSHIBA SYNC operation display...........................................................................................15
List of Tables
TABLE 1 Parts list of TOSHIBA Sync KIT....................................................................................................................3

iv G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
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G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 1
1 How to use this Manual
This manual is designed for ease of use, giving the user easy and quick reference to information.
This manual uses notice icons to draw attention to the user important information regarding the safe operation and
installation of the UPS.
1.1 Notice Icons
The notice icons used in this manual are explained below, and should be taken into account and adhered to whenever
they appear in the text of this manual.
Warning: A warning symbol shows potentially hazardous situation or condition which could result in
personal injury or death, if not avoided.
Caution: A caution symbol shows potentially hazardous situation or condition which could result in
personal injury or equipment damage, if not avoided.
Note: A Note symbol shows the information the user or the service personnel should observe during
the UPS operation or service work.
Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform
during the UPS installation, operation or service work.
Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer
Support Center.
WARNING
CAUTION
!
NOTE
PROHIBIT

2 G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
1.2 Qualified Personnel
Only qualified persons are to install, operate or service this equipment according to all applicable codes and
established safety practices.
A qualified person must:
1) Read this entire instruction manual carefully.
2) Be skilled in the installation, construction or operation of the equipment and aware of the hazards involved.
3) Be trained and authorized to safely energize, de-energize, clear, ground, lockout and tag circuits in accordance
with established safety practices
4) Be trained and authorized to perform the service, maintenance or repair of this equipment
5) Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses,
face shield, flash clothing, etc. in accordance with established practices
6) Be trained in rendering first aid.

G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 3
2 OVERVIEW
TOSHIBA G9000 Uninterruptible Power Supply Systems (UPS) need a TOSHIBA SYNC KIT whenever two SMS UPSs
are installed in a synchronous operation configuration.
Each TOSHIBA SYNC KIT contains all hardware necessary for one pair of master and slave UPS to operate in a
synchronous configuration. Each additional UPS unit will require another sync kit, if applicable. This manual contains kit
installation and startup information specifically for 80-225kVA capacity models of the G9000 Series UPS.
The UPSs must be de-energized when the TOSHIBA SYNC KITs are installed and the
synchronous operation configuration is established between the UPSs.
Figure 2-1: Synchronous operation configuration
CAUTION
BYPASS Input
AC Input
UPS #A: MASTER G9000
INV
CONV
INV
CONV
UPS #B: SLAVE G9000
BYPASS Input
TOSHIBA Sync circuit
Master
TOSHIBA Sync circuit
Slave
STS
PDU
VSAU-16
To Load
AC Input
IOAU-09*
TN1
13 14
Jumper
Input Contact
Qty. 3 #16AWG, 600V insulation,
multi-strand, twisted trio wire, with ring lugs
for #12 screws.
Field installed by Others

4 G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
3 TOSHIBA Sync KIT Parts List
Table 3-1: Parts list of TOSHIBA Sync KIT
Parts
No.
Part name
Qty
Remarks
Master
Slave
1
VS1 PCB: Sensor Board (VSAU-16*)
-
1
2
Mounting Metallic Plate
1
1
3
Flat Cable (UPGR-M* - VSAU-16*)
-
1
4
Wire (VSAU-16* - Fuses) 3-twisted
-
1
5
Wire (Terminal Jumper for VSAU-16*)
-
3
6
Wire (GNDC - FG)
-
1
7
Wire (Bus bars –Fuse holder) 3-twisted
1
-
8
Wire (Terminal Jumper for IOAU-09*)
-
1
9
Fuses holder
1
1
10
Fuses
3
3
11
Supports
-
4
12
Screws (M3) with spring washer and flat washer
-
5
For supports: 4
For Grounding: 1
13
Screws (M4) with spring washer and flat washer
2
2
For Fuses holder: 2x2
14
Screws (M5) with spring washer and flat washer
4
4
For Metallic plate: 4x2
15
Spring washers (M3)
-
4
For supports
16
Flat washers (M3)
-
4
For supports
17
Fuse label
1
1
Note –Part number followed by “ * ” denotes any letter A to Z.

G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 5
Figure 3-2: TOSHIBA Sync KIT (main) parts appearance
Part No. 1: VSAU-16*: Sensor Board
Part No. 2: Mounting Metallic Plate
Part No. 3: Flat Cable (UPGR-M* - VSAU-16*)
Part No. 4: Wire (VSAU-16* - Fuses) 3-twisted
Part No. 5: Wire (Terminal Jumper for VSAU-16*)
Part No. 6: Wire (GNDC - FG)
Part No. 7: Wire (Bus bars - Fuse holder) 3-twisted
Part No. 8: Wire (Terminal Jumper for IOAU-09*)
Part No. 9: Fuses holder
Part No. 10: Fuses
Part No. 11: Supports
Part No. 12: Screws (M3) with spring washer and flat washer

6 G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
Part No. 13: Screws (M4) with spring washer and flat washer
Part No. 14: Screws (M5) with spring washer and flat washer
Part No. 15: Spring washers (M3)
Part No. 16: Flat washers (M3)
Part No. 17: Fuse label

G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 7
4 TOSHIBA Sync KIT Parts Location
Figure 4-1: TOSHIBA Sync main parts location (MASTER UPS)
10) Wires
(Bus bars –Fuses)
3) Fuses
4) Fuses holder
UPGR-M*
2) Mounting
Metallic Plate
To SLAVE UPS

8 G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
Figure 4-2: TOSHIBA Sync main parts location (SLAVE UPS)
UPGR-M*
6) Flat Cable
3) Fuses
4) Fuses holder
2) Mounting
Metallic Plate
1) VSAU-16*
Sensor Board
From MASTER UPS

G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 9
5 MASTER UPS Installation Procedure
1. Prior to the installation of the parts, confirm that the AC input breaker, AC output breaker,
Bypass input breaker and DC breaker are turned off. (De-energize the interior of the UPS.)
2. Then remove the metal cover plates from UPS.
1. Install the Fuse holder on the Mounting Metallic Plate.
2. Insert three (3) Fuses into the Fuse holder.
3. Stick the Fuse label on the Mounting Metallic Plate.
4. Install an assembly of Mounting Metallic Plate, which is mentioned above, into the UPS.
5. Connect the wiring between the Bus-bars and the Fuse holder.
6. Connect the field-installed wirings (between MASTER and SLAVE UPS) to the Fuse holder. Note: wires
(qty. 3) should have 600V insulation and be #16AWG, multi-strand, twisted trio with ring lugs sized for
#12 screws.
Figure 5-1: Installation procedure for MASTER UPS
CAUTION
Part No. 2
Mounting Metallic Plate
Part No. 4
Fuses holder
Part No. 3
Three (3) Fuses
Part No. 16
Fuse label
* Use part No.12
two (2) screws (M4) with spring washer
and flat washer for the Fuse holder
* Use part no.13
Four (4) screws (M5) with spring washer
and flat washer for the assembly
A
B
C
A
B
C
A B C
Part No. 10
Wire
Field-installed wirings
To SLAVE UPS
From Bus-bars
To SLAVE UPS

10 G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
6 SLAVE UPS Installation Procedure
1. Prior to the installation of the parts, confirm that the AC input breaker, AC output breaker,
Bypass input breaker and DC breaker are turned off. (De-energize the interior of the UPS.)
2. Then remove the metal cover plates from UPS.
1. Install the Fuse holder on the Mounting Metallic Plate.
2. Insert three (3) Fuses into the Fuse holder.
3. Stick the Fuse label on the Mounting Metallic Plate.
4. Screw four (4) supporters with Spring washers (M3) and Flat washers (M3) on the Mounting Metallic
Plate.
5. Install the VS1 PCB, Sensor Board (VSAU-16*), onto the supporters.
6. Connect the wiring between the VS1 PCB and the Mounting Metallic Plate for grounding.
7. Connect the wirings between the Fuse holder and the VS1 PCB.
8. Connect the wirings between the terminals (UN and V, VN and W, WN and U) on the VS1 PCB.
9. Install an assembly of Mounting Metallic Plate, which is mentioned above, into the UPS.
10. Connect the Flat cable between the CN1 of VS1 PCB and the CN50 of UP1 PCB (UPGR-M*).
11. Connect the field-installed wirings (from MASTER UPS) to the Fuse holder.
Note: wires (qty. 3) should have 600V insulation and be #16AWG, multi-strand, twisted trio with ring lugs
sized for #12 screws.
12. Connect the Jumper wiring between the terminal 13 and 14 of TN1 on IO1 PCB (IOAU-09*).
CAUTION

G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 11
Figure 5-a. Installation procedure for SLAVE UPS (1)
Figure 6-1: Installation procedure for SLAVE UPS (2)
Part No. 2
Mounting Metallic Plate
Part No. 4
Fuses holder
Part No. 3
Three (3) Fuses
* Use part No.12
two (2) screws (M4) with spring washer
and flat washer for the Fuse holder
Part No. 5
Four (4) Supporters
* Use part No.14, No.15
Four (4) flat washers
Four (4) spring washers
Part No. 16
Fuse label
Part No. 9
Wire
Part No. 1
VS1 PCB (VSAU-16*)
Part No. 8
Wire
UN - V
VN - W
WN - U
Part No. 7
Wire (3-twisted)
U - U
V - V
W - W
A
B
C
* Use part No.11
one (1) screw(M3) with spring washer
and flat washer for grounding.
* Use part No.11
four (4) screws(M3) with spring washer
and flat washer for VS1 PCB.
From MASTER UPS
To UP1 PCB (UPGR-M*)
CN1
U
V
W

12 G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
Figure 5-c. Installation procedure for SLAVE UPS (3)
Figure 6-2: Installation procedure for SLAVE UPS (4)
TN1
IO1 PCB
(IOAU-09*)
13
14
Part No. 17
Wire (Jumper)
The terminal of TN1
on IO1 PCB (IOAU-09*)
UP1 PCB
(UPGR-M*) CN50
Part No. 6
Flat cable
* Use part no.13
Four (4) screws (M5) with
spring washer and flat washer for
the assembly
VS1 PCB
(VSAU-16*) CN1
Field-installed wirings
From MASTER UPS

G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001 13
7 SLAVE UPS Setting Procedure
*The setting for MASTER UPS is unnecessary.
1. Before the UPS setting, install the metal cover plates for the UPS.
2. Keep door closed except when the "MAINT" button located on the
SW1 PCB (DPAU-81*) is pressed.
1. Supply the AC input and the Bypass input voltage to the UPS.
Initialization will start. Under initializing, the UPS will automatically:
-Turn on contactor CB1;
-Initialize converter operation;
-Initialize inverter operation;
After initialization, LCD screen should appear.
(Refer to the SERVICE MANUAL, 6-1. SMS Start-up Procedure for details.)
2. Press the "MAINT" button located on the SW1 PCB (DPAU-81*).
Maintenance screen will appear.
3. Press the "SETUP" tab on the Maintenance screen, then press the "INPUT PORT" button.
4. Press the "IN4" button, and select item "9: ANOTHER BUS. SYNC." by pressing
" " key then press "OK" button.
1. As the “IN4”default setting, it may be “POWER DEMAND”.
2. Before making a change of the “IN4”setting, make sure that the POWER DEMAND
function is defunct.
(Contact Toshiba International Corporation, if POWER DEMAND function is under service.)
5. Press the "CLOSE" button, and confirm that "9: ANOTHER BUS. SYNC." is lay out.
6. Press the "MAINTENANCE" tab, then press the "MAIN MENU" button for completion of SLAVE UPS
SETTING.
CAUTION
ATTENTION

14 G9000 80-225kVA TOSHIBA SYNC KIT Installation Manual –94469-001
Press the "MAINT" button Return to "MAIN" screen
Press the "SETUP" tab Return to "MAINTENANCE" screen
Press the "INPUT PORT" button Confirm "9: ANOTHER BUS. SYNC."
Press the "IN4" button Select item "9: ANOTHER BUS. SYNC."
Figure 7-1: SLAVE UPS setting procedure
MAINT