Town & Country Fireplaces TC42 User manual

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050919-16 TC42_NG06D 100000385
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions
TC42
CHALET
BURNER KIT
INSTALLATION
INSTRUCTIONS
PART# 22150036
For TC42 Series D
Fireplaces

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Contents of Package
• BURNER ASSEMBLY
• LOG GRATE
• LOGS
• 2 BAGS EMBER MATERIAL
• HARDWARE PACKAGE
Burner Installation
1. Place the keyhole slots in the burner (Figure 2) over the two screws located in the rebox base (Figure 3).
2. Slide the burner back to engage the screws in the small part of the keyhole slot and tighten screws.
3. Remove access cover from side of rebox (Figure 4).
If this fireplace is to be
used on Propane please
convert prior to installation.
See pages 9 – 11.
Figure 1: Package contents.
Figure 2: Attaching burner to oor of
replace.
Bolts
Figure 3: Bolts for burner.
Figure 4: Control center
access cover.

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TC42_NG06D_050919-16 100000385
2 SCREWS
Burner/ Grate Installation
4. Attach the manifold gas and
pilot supply tubes to the bulk
head tting and tighten
(Figure 5).
Ensure that all connections are
gas tight.
5. Feed the ignition and sensor
wires through the bulkhead
plate (Figure 6) to the interface.
Figure 5: Gas and pilot supply tubes.
Ignition and sensor wires
Bulkhead plate
Figure 6: Ignition and sensor wires routing.

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6. Attach the ignition and sensor
wires to the module (Figure 7).
7. Replace the access cover
(Figure 4).
8. Position the slots of the grate
securing brackets over the
holes in the oor shield and
secure with the two screws
(Figure 8).
Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 7: Interface module.
Figure 8: Securing the grate.
A panel set must now be installed.
See Installation and Operating
Instructions manual for details.

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TC42_NG06D_050919-16 100000385
Ember Material
A large bag of glowing ember
material is supplied with the
burner kit and needs to be
installed on the burner to ensure
optimum performance and ame
appearance.
1. Pull apart the material
into ember size pieces
(approximately 1” squares)
and gently place them into the
burner pan. Do not compress,
leave them loose for best
performance.
2. Fill the burner pan level with
the top of the pan at rear, and
gradually sloping forward down
to the rebox oor at the front,
covering both burner tubes.
3. Place remaining ember
material outside of the burner
pan as desired to cover-up gas
lines and brackets.
Gas plumbing and vent
connections should be completed
before proceeding.
The logs are fragile and should be
handled with care. Unpack and
inspect log set. There should be a
total of 7 logs.
Position the logs as indicated by
the following pictures. Place the
rear log back against the tabs
located at the back of the grate.
(Figure 10).
Log Set Assembly
Note: Ember material placement and amount will affect flame
appearance. More ember material results in lower flame height.
Add or remove as needed until desired flame affect.
Log grate
Glowing embers
Figure 9: Ember material placement.
Log 1
Figure 10: Log 1 placement.

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Log 2
Figure 11: Log 2 placement.
Log 3
Figure 12: Log 3 placement.
Place log 2 as pictured,
engaging the pins with
corresponding holes on the
underside of the log.
Install log 3 into the grate and
pull it forward into position as
shown.

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TC42_NG06D_050919-16 100000385
Log 4
Figure 13: Log 4 placement.
Log 5
Figure 14: Log 5 placement.
Place the four remaining
small logs on the oor of the
rebox in the positions and
order as shown.

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Note: Improper placement of logs will cause sooting on internal parts and glass.
Log 6
Figure 15: Log 6 placement.
Log 7
Figure 16: Log 7 placement.

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TC42_NG06D_050919-16 100000385
Propane Conversion
If the unit is to be used with propane gas, convert the fireplace from natural gas as follows using the
components supplied with this burner kit.
Note: Factory supplied components must be used to ensure correct input. After conversion conrm proper
manifold pressure.
CAUTION
The gas supply and electrical power must be shut off before proceeding with the conversion.
WARNING
This conversion kit shall be installed by a qualied service agency in accordance with the
manufacturer's instructions and all applicable codes and requirements of the authority having
jurisdiction.
If the information in these instructions is not followed exactly, a re, explosion or production of
carbon monoxide may result causing property damage, personal injury or loss of life.
The qualied service agency is responsible for the proper installation of this kit.
The installation is not proper and complete until the operation of the converted appliance is
checked as specied in the manufacturer's instructions supplied with the kit.
1. Ensure the burner, pilot and gas supply are turned off, and the appliance has cooled.
2. Remove the two screws securing the manifold assembly to the burner (Figure 17).
3. Remove the manifold assembly from the burner (Figure 18).
Figure 17: Unscrewing manifold from the burner. Figure 18: Orice exposed.
Note: The propane conversion kit is not included with the burner kit. The
conversion kit is an option which must be ordered separately

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4. With a ½” wrench remove the natural gas orice (Figure 19).
5. Install propane orice (our part # 5022.3) (Figure 20).
6. Fully open the primary air shutter.
Figure 19: Removing orice. Figure 20: Orice.
Figure 21: Loosening the pilot head.
7. Reinstall the manifold assembly.
8. With a 7/16” wrench loosen the pilot head on the pilot assembly by a half-turn (Figure 21)
9. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing. Figure 22
shows the pilot band in natural gas position. Figure 23 shows the pilot band in propane position.

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TC42_NG06D_050919-16 100000385
For complete valve installation instructions, refer to the
instruction book included in the SIT conversion kit.
10. Open the air shutter by following the steps in the Burner Flame Adjustment on page 12.
11. Complete the gas valve conversion from natural gas to propane gas according to the instructions included
in the SIT propane gas conversion kit.
12. Once conversion is complete, ll out and place gas conversion label (Figure 24) to inside of control box
where it will not be affected by the heat of the rebox.
Pilot
adjustment
band
Figure 22: Pilot band in natural gas position.
Hole in sliding band
indicates propane
gas conguration
Figure 23: Pilot band in propane gas position.
Cet appareil a été converti en gaz propane
Numéro d'assemblage
j m a
Firme
Adresse
l'entreprise désignée
ci-dessus accepte la
responsabilité que cette
conversion a été
correctement faite.
Kit Number
dd mm yy
Company
Address
The above accepts the
responsibility that this
conversion has been
properly performed.
This appliance was converted to propane gas
5052.52001-B
5052.52001-B
Figure 24: Propane conversion label.

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The air shutter on the burner tube controls the primary combustion air to the gas burner and is preset at the
factory for natural gas fuel. Some adjustment may be necessary to obtain desired ame and to eliminate
carbon deposits. Evaluate ame appearance after the replace has reached operating temperature.
Open primary air shutter if the logs, glass, and rebox have carbon accumulation and / or the ames are long,
dark and stringy. The shutter may also be opened to enhance the Ember Material glow and lessen the ame
height. See Figure 25 for an example of a proper looking ame. The ame should be just orange and “lazy”. It
should NEVER be set to create sooting on internal parts and glass.
Caution: Burner area may be hot! Turn off the replace and allow the unit to cool before proceeding.
Burner Flame Adjustment
To Adjust:
1. Open and remove window frame and set aside. See "Window Frame Removal" section found in the
Installation and Operating Instructions manual.
2. Remove the log set and set aside.
3. Locate and loosen the air shutter adjustment screw (Figure 28).
4. Rotate the shutter to increase or decrease the air intake depending on type of gas being used.
5. Tighten adjustment screw and reassemble in log set.
Figure 25: Desirable ame appearance. Figure 26: Air shutter location.
1/8” gap
Figure 27: Air shutter in natural gas position.
Air shutter
adjustment
screw
Air shutter
opening
Figure 28: Shutter set for propane.

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TC42_NG06D_050919-16 100000385
Replacement Parts
#1........ BURNER ASSEMBLY ....................................... 22150036
#2........ 7 PCS LOG SET (TC42).................................... 80000533
#3........ ORIFICE, NATURAL GAS (4.09 mm) ............... 80001694
#4........ PILOT ASSEMBLY............................................ 80000522
KIT CONTENTS:
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
* NOT SHOWN
ITEM DESCRIPTION PART NO.
#5........ MAIN SUPPLY TUBE (FLEX)............................ 80001888
#6........ PILOT TUBE (FLEX) ........................................ 80001625
#7........ PROPANE CONVERSION KIT ...................... 22180008 *
ITEM DESCRIPTION PART NO.
2a
2b 2c
2d 2g
2e
2f
#2
#6
#1
#3
#5
#4
1a
1b
1e
1d
1h
1c
1f
1g
#1........ BURNER ASSEMBLY
1a........GRATE
1b........BURNER INSULATION
1c........BURNER TRAY SUPPORT SHIELD
1d........PILOT SHIELD
1e........TC42.NG01 BURNER WELD
1f.........MANIFOLD
1g........1/2 PIPE TO 1/2 TUBE CONNECTION
1h........PILOT BRACKET
#2........ 7 PCS LOG SET EMBER MATERIAL (Not shown)
2a........LOG #1
2b........LOG #2
2c........LOG #3
2d........LOG #4
2e........LOG #5
2f.........LOG #6
2g........LOG #7
#3........ ORIFICE, NATURAL GAS (4.09 mm)
#4........ PILOT ASSEMBLY, CONVERTIBLE
#5........ MAIN SUPPLY TUBE (FLEX)
#6........ PILOT TUBE (FLEX)
#7........ PROPANE CONVERSION KIT (Not shown)

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TC42_NG06D_050919-16 100000385

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